MEMS BASED LIGHT DEFLECTING DEVICE AND METHOD
20220179195 · 2022-06-09
Inventors
- Shlomi EFRATI (Mevasseret Zion, IL)
- Arkady BRONFMAN (Beer-Sheva, IL)
- Semion KOFMAN (Holon, IL)
- Fares MARJIEH (Jaffa-Nazareth, IL)
- Yaron ZIMMERMAN (Kiryat Tivon, IL)
- Boris GREENBERG (Tel Aviv, IL)
Cpc classification
G02B26/0841
PHYSICS
B81B3/0086
PERFORMING OPERATIONS; TRANSPORTING
International classification
B81B3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Some embodiments are directed to a system comprising a MEMS based actuator unit and a control electric circuit. The actuator unit comprising one or more MEMS actuators, each comprising a stator and a rotor and configured to define a payload position in response to electric potential between said stator and rotor. The electric circuit comprising one or more amplifiers configured to provide electric control signal to the one or more MEMS actuators to selectively vary position of said payload. The electric circuit comprises a sensing circuit configured for providing an alternating carrier signal and for monitoring said carrier signal to generate data on impedance of said one or more MEMS actuators indicative of position of the rotor with respect to the stator of said one or more MEMS actuators.
Claims
1. A system comprising: MEMS based actuator unit comprising one or more MEMS actuators each comprising a stator and a rotor and configured to define payload position in response to electric potential between said stator and rotor, and an electric circuit comprising one or more amplifiers configured to provide electric control signal to said one or more MEMS actuators for selectively varying position of said payload; said electric circuit comprises a sensing circuit configured for providing alternating carrier signal and for monitoring said carrier signal to generate data on impedance of said one or more MEMS actuators indicative of position of rotor with respect to stator of said one or more MEMS actuators.
2. The system of claim 1, wherein said electric circuit further comprises a driver unit configured to provide at least one control signal to said one or more MEMS actuators for selectively varying position of said one or more MEMS actuators.
3. The system of claim 2, wherein said alternating carrier signal is alternating at selected frequency being higher than maximal bandwidth frequency of the control signal.
4. The system of claim 2, having at least one of the following configurations: said alternating carrier signal is alternating at selected frequency being higher than maximal bandwidth frequency of the control signal, said driver unit being configured for varying voltage of said control signal at rate up to several KHz; and said driver unit is configured for varying voltage of said control signal at rate exceeding resonance frequency of said MEMS based actuator unit when carrying selected payload.
5. (canceled)
6. The system of claim 1, wherein said alternating carrier signal is an alternating signal having frequency in the range of 100 KHz-100 MHz.
7. The system of claim 6, wherein said alternating carrier signal is configured as either one of a sinusoidal signal and a square alternating pulse train.
8. (canceled)
9. The system of claim 1, wherein characterized by at least one of the following: said electric circuit is connected to said one or more MEMS actuators by at least one voltage connection and at least one ground connection, said electric circuit is configured to provide control signal through said at least one voltage connection and to provide said alternating carrier signal through said at least one ground connection; said impedance of said one or more MEMS actuators is determined by relative position of the rotor and stator of said one or more MEMS actuators; said one or more MEMS actuators are configured with stator and rotor having comb configuration arranged to vary overlapping area between the stator and rotor with changes in relative position between them; and said carrier signal provides for controlling position of said one or more MEMS actuators at update frequency exceeding a first resonance frequency of said MEMS based actuator unit and corresponding payload.
10. (canceled)
11. (canceled)
12. The system of claim 1, further comprising a control unit comprising at least one processor unit and memory utility, said memory utility being preloaded with actuator response model indicating estimated response of said one or more MEMS actuators in response to given voltage profile, said at least one processor unit is configured for receiving input data indicative of impedance of said one or more MEMS actuators from said electric circuit and for processing said input data in accordance with said actuator response model for generating data on control signal to provide desired position of the one or more MEMS actuators.
13. The system of claim 12, wherein said control unit comprises operational instructions pre-stored in said memory utility comprising code that when implemented by the at least one processor unit causes said at least one processor unit to utilize one or more techniques for predicting position of payload mounted on said one or more MEMS actuators.
14. (canceled)
15. The system of claim 1 configured as light deflecting system wherein said one or more MEMS actuators is connected to a common payload formed of a light deflecting surface such that variation in position of the one or more MEMS actuators causes change in orientation of said light deflecting surface to thereby direct light impinging thereon to a selected desired position.
16. A light deflecting system comprising: at least one comb type MEMS actuators carrying a light deflecting surface and configured for varying orientation of the light deflecting surface in response to voltage applied thereon, and an electric circuit configured for providing control signal having a first characteristic frequency range via a first electrical connection and a carrier signal having a second characteristic frequency range via a second electrical connection to said at least one comb type MEMS actuators, and for monitoring orientation of the at least one MEMS actuators by determining sensing data indicative of impedance of the at least one MEMS actuator with respect to the second characteristic frequency affecting said carrier signal, said second characteristic frequency range is higher than said first characteristic frequency range.
17. The light deflecting system of claim 16, having one of the following configurations: the system comprises at least first and second comb type MEMS actuators connected to said light deflecting surface and configured to varying orientation of said light deflecting surface in response to first and second control voltage signals respectively; and said at least one MEMS actuator comprises stator comb and rotor comb and is configured for varying effective overlapping area of said rotor and stator combs when varying orientation of the rotor comb with respect to the stator comb.
18. The light deflecting system of claim 16, further comprising a control unit comprising at least one processing utility and memory utility, said memory utility carries pre-stored model data on estimated response of one or more MEMS actuators in response to control voltage profile provided to said at least one MEMS actuator, said processing utility is configured for utilizing sensing data and said pre-stored model data for determining orientation of the at least one MEMS actuator.
19. The light deflecting system of claim 18, wherein said at least one processing utility utilizes Kalman filtering of said sensing data in accordance with said pre-stored model data for periodically determining orientation of the light deflecting surface.
20. (canceled)
21. The system of claim 16, wherein said electric circuit comprises a driver unit configured for providing said control voltage via first electrical connection and a carrier signal via said second electrical connection of the at least one MEMS actuator.
22. The system of claim 21, wherein said driver unit has at least one of the following configurations: said driver unit is configured for varying control voltage at rate in the range of DC to several tens of kHz; and said driver unit is configured for varying control voltage at rate exceeding a first resonance frequency of said at least one comb type MEMS actuator when carrying said light deflecting surface.
23. (canceled)
24. The system of claim 16, wherein said carrier signal is an alternating signal having frequency in the range of 100 KHz-100 MHz, and being either a sinusoidal signal or a square alternating pulse train.
25. (canceled)
26. (canceled)
27. A method for controlling operation of MEMS based actuator unit, the method comprising: providing a pre-stored model indicative of operation of the actuator unit in response to input control signal; generating alternating carrier signal and providing said carrier signal to the actuator unit; collecting sensing data from the actuator unit and determining impedance of one or more actuators of the actuator unit; using data on impedance of one or more actuators of the actuator unit in a closed loop feedback with said pre-stored model and determining expected response of the actuator unit to desired given control signal; determining further control signal profile in accordance with said closed loop feedback; and providing further control signal to the actuator unit.
28. The method of claim 27, wherein said method defining repeating steps at a selected operation rate.
29. A non-transitory computer readable medium comprising computer code carrying instruction that, when operated by a computer processor cause the processor to execute a method for controlling operation of MEMS based actuator unit, the method comprising: providing a pre-stored model indicative of operation of the actuator unit in response to input control signal; generating alternating carrier signal and providing said carrier signal to the actuator unit; collecting sensing data from the actuator unit and determining impedance of one or more actuators of the actuator unit; using data on impedance of one or more actuators of the actuator unit in a closed loop feedback with said pre-stored model and determining expected response of the actuator unit to desired given control signal; determining further control signal profile in accordance with said closed loop feedback; and providing further step control signal to the actuator unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to better understand the subject matter disclosed herein and to exemplify how it may be carried out in practice, embodiments will now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which:
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
DETAILED DESCRIPTION OF EMBODIMENTS
[0053] As indicated above, some embodiments of the presently disclosed subject matter offers a novel technique to provide data on the position and orientation of one or more actuation devices with high rate and accuracy. The actuation unit is generally formed of one or more actuators, each may be formed with a stator and a rotor, capable of varying relative position between them. The actuators are connected to a corresponding payload, mounted on the actuators using one or more beams. In some examples, the actuator unit and its payload are configured to provide for fast scanning operation (or selectively scanning, such that the position of the payload is determined based on an input function) while sustaining high real-time control over the actuation device and scanning process accordingly.
[0054] Reference is made to
[0055] In some specific examples as illustrated in
[0056] The actuator unit 110 may be, for example, a MEMS actuator unit, i.e. include one or more MEMS actuators such as first and second actuators 112a and 112b that are operable by electrostatic actuation. It should, however, be understood that the principles of the present technique are not limited to this specific example and can be implemented using any type of actuator unit. As exemplified herein, the actuator unit 110 includes first 112a and second 112b MEMS actuators, configured for collectively varying positions or orientations of the payload 120 mounted using connector beams 118a and 118b. Each of the actuators 112a and 112b, as exemplified herein, includes a stator, e.g. formed by electrodes 114a-114d, and a rotor, e.g. formed by electrodes 116a and 116b, configured for defining the payload 120 position. More specifically, the actuators 112a and 112b are configured to vary the orientation of the rotor electrodes 116a and 116b in accordance with variation of electric potential between the stator electrodes 114a-114d and the rotor electrodes 116a and 116b. As shown in
[0057] In some particular embodiments, the first and second actuators 112a and 112b are configured as comb-like MEMS actuators, such that the stator and rotor are configured as interdigital electrodes and the variation in relative orientation results in changes of overlap area between the electrodes, thereby affecting the impedance of the MEMS actuator to an alternating current. Thus, by determining impedance of the MEMS actuator 112a or 112b, the relative orientation of the rotor and stator electrode can be determined. The electric circuit 130 is configured to provide voltage to the first and second actuators 112a and 112b and controlling the voltage to supple a control voltage signal for selectively varying the position of payload 120. In this connection, the electric circuit 130 may include one or more amplifiers 132 and a driver unit 136 configured for controlling the output voltage of the one or more amplifiers 132. According to some embodiments of the presently disclosed subject matter, the electric circuit 130 may also include a sensing circuit 135 configured for providing an alternating carrier signal to the actuator unit 110. The carrier signal may be provided as an alternating signal on top of the voltage signal via the voltage connection or provided in an opposite route via ground connection Gr. The sensing circuit is further configured for measuring output amplitude (and possible phase delay) of the carrier signal after passing through the one or more actuators, for determining data indicative of impedance of the one or more actuators 112a and 112b. The control unit 500 is connectable to the electric circuit 130 (i.e. to the sensing circuit 135 and to the driver unit 136) and configured for transmitting data on selected one or more desired positions/orientations of the payload 120 and for receiving data relating to current position/ordination thereof. The control unit 500 may typically be configured as a computer system including a processing utility 600 included of one or more processors, a memory 550, and may include input/output communication modules that are not specifically shown here. According to some embodiments of the present technique, the memory 550 may include one or more sectors having pre-stored data, including model data indicative of the estimated position of the actuators in response to a voltage profile of a control signal provided thereto. Further, the processing utility 600 may operate one or more processing activities for the determining desired path to scan the payload and provide corresponding data to the driver unit 136.
[0058] To this end, the processing utility 600 may utilize one or more feedback loop configurations, utilizing input data from the sensing circuit 135, for optimizing control over the payload 120 position. More specifically, the processing utility 600 is configured for receiving data on impedance of the one or more actuators 112a and 112b from the sensing circuit and using this data for determining data on the current position/orientation of the payload 120. Further, the processing utility 600 may utilize data on the current position of the payload 120 in accordance with a pre-stored model of the estimated position of the actuators in response to a voltage profile of a control signal. The processing utility 600 may thus utilize one or more predictive models for optimizing the control signal profile for directing the payload to the desired position (position of interest).
[0059] In some configurations of the present technique, as mentioned above, the actuator unit 110 may include two or more comb-type MEMS actuators 112a and 112b. To this end, reference is made to
[0060] The sensing circuit 135 is further connected to the voltage connections to monitor the output amplitude of the sensing signal. For example, the sensing circuit may utilize a cascaded arrangement of high pass filters, differential amplifiers, demodulators, and low pass filters for filtering out the sensing signal and monitoring its amplitude after passing through the actuators. Amplitude variations of the sensing signal provides an indication of the impedance of the respective actuator. It should be noted that various electronic elements, such as capacitors, as well as high-pass and low pass filters, are not specifically illustrated here and are generally known to a person skilled in the art of electrical and electronic circuits. It should also be noted that the present technique may also be used while providing the sensing signal on top of the control voltage, i.e. provided to the actuators via same electrical connection as the control voltage signal. Generally, however, when using two or more actuators connected to a common payload, providing the carrier signal via a common ground connection allows the use of single carrier signal generator for monitoring the impedance of the different actuators independently.
[0061] The mechanism of an actuator, and specifically typical MEMS actuator, is often described by a damped forced spring model with attractive electrostatic force V, thus providing an operable model in the form:
where m is mass for linear motion, c is the damping coefficient, k is the spring constant, and x.sub.f is a position where the spring is in rest. Such a model supports a stationary point having x=x.sub.0 that can be set by an appropriate constant voltage V. In some actuator configurations, such stationary positions are unstable, resulting from the nonlinearity of equation 1 with respect to the input voltage V. To overcome this limitation the present technique possibly utilizes comb-type actuators in which the rotor is limited to in-plane motion. Accordingly, the distance between the rotor and stator electrodes is maintained, while the overlap area varies with the rotor movement, resulting in effective electrostatic force in the form
where W is the constant width of the rotor and d is the distance between them.
[0062] The use of two or more actuators, as exemplified in
Thus, as mentioned above with respect to
[0063] In some configurations, the technique and system described herein may be used as a scanning mirror in an optical system. For example, the optical system may be a scanning laser projection system in which the orientation of the scanning mirror (payload) 120 determines pixels or lines to which the laser light is directed. In these embodiments, the payload may be a mirror element, and orientation of the mirror, determined by the actuator unit 110, may determine the lines and columns of the scan or both.
[0064] As indicated above, the present technique allows for a high level of control over the position of the payload (e.g. mirror) by determining the position/orientation of the one or more actuators directly and in real time. The use of data on the current position of the actuators, combined with a pre-stored model of estimated position-given data on the voltage profile, allows the system of the present technique to utilize one or more prediction techniques to optimize the selected voltage profile to direct the payload to the desired position at increased speed, while minimizing overshoot effects associated with the need to vary actuator speed. This may require accurate data indicative of the frequency response of the actuator unit at selected frequency ranges. Using the frequency response data enables the estimation of the actuators' operation in response to variations of the control signal. As indicated above, various actuator systems may often be operated to update the control signal at a frequency that is close to the resonance frequency of the actuator unit with its payload. This is due to the frequency response being perhaps less predictable and less efficient energetically at the higher frequencies. The present technique enables operation with an increased frequency bandwidth of the control signal, allowing the control signal to be varied at a frequency greater than the mechanical resonance frequency of the actuator unit and payload. To this end the present technique may utilize closed loop control to determine the selected control signal profile for directing the actuator to the desired position in time. To provide suitable closed loop control scheme for the system according to the present technique, some embodiments are constructed to include a model indicative of the system operation as described above and control thereof. Using the model, in addition to monitoring the actuator position by the sensing signal, enables proper measurement of the frequency response of the system and operation of the system at frequencies greater than the resonance frequency thereof.
[0065] Reference is made to
[0066] The expected model of the actuator unit 110 showing the frequency response in
[0067] Equation 2 acts as a transfer function for the frequency response P(s) with s as the Laplace variable. The parameters found to fit the measured frequency response of a given exemplary system as measured were as follows: spring stiffness g=1, natural frequency ω.sub.n=365.Math.2π rad/sec, damping ratio ζ=0.03, damping coefficient c, the sampling frequency F.sub.s=16000 Hz, and the delay in sample time units n=2 provide characteristic time τ.
[0068] The offset (bias) voltage V.sub.B provided to the actuator unit affects its performance and characteristics. Reference is made to
The present technique utilizes prediction of the response of the actuator unit, based on the so-determined model combined with data provided by data on the amplitude of the sensing signal, for improved predictions on the actuator unit operation in response to given variations in the control signal. Thus, some embodiments of the presently disclosed subject matter may utilize one or more predictive processing techniques enabling an estimation of the actuator unit response and its dependency on the bias voltage as described in more detail below.
[0069] The sensing data provided by the sensing circuit 135 is used to determine the relative position of the actuators (e.g. 112a and 112b). The predictive techniques used by the control unit 500, according to some embodiment of the presently disclosed subject matter, utilizes this data on the status of the actuators to determine the selected control signal profile to direct the actuator unit 110 to a desired position of the payload 120. The sensing data may be processed with a selected sampling rate providing a time frame of the measurement, indicated by the sampling intervals n and sampling frequency F.sub.s. The received sensing data may be typically used in combination with the pre-stored model for determining and generating a control signal profile that directs the actuator unit 110 to a desired position of the payload 120. The control signal is updated at a selected update frequency, which can be better described by the discrete representation of the response transfer function P(s), providing the discrete transfer function P(z) representing the actuator unit 110 response to a provided control signal impulse controlling its angular position:
The derived fitting parameters β.sub.2, β.sub.3, β.sub.4, α.sub.1, α.sub.2, γ.sub.1 are used to simplify equation 4. The physical parameters of the model ω.sub.n, ζ and are maintained as in the continuous model and the sampling time is defined by the sampling frequency providing T.sub.s=1/F.sub.s=1/16000 sec. This model allows the use of bilinear transformation to determine the velocity (or angular velocity) of the payload 120 in response to a selected control signal and the corresponding update frequency.
[0070] The operation speed of the actuator unit can be described by a velocity pulse transfer function, determined using bilinear transformation on the continuous transfer function, providing:
The derived fitting parameters
[0071] Using the pulse and velocity response functions, the predictive models according to the present technique may be based on the state space representation of the actuator unit 110. The state space representation indicates the status of the actuator unit with respect to one or more defined parameters, such as the angular orientation and angular velocity (or any other set of parameters in accordance with the specific design of the actuator unit). An exemplary state space representation may be provided using a low order model based on a discrete time index k providing:
where x.sub.k is the vector of the state at time k, y.sub.k is the measured position of the actuator provided by the sensing circuit at time step k, v.sub.k is the velocity of the actuator unit determined based on measured positions, u.sub.k is the control signal provided at time step k, A, C and C.sub.v are state space parameter varying matrices, w.sub.k and v.sub.k are process and position measurement noises respectively. Generally, the process noise represents model uncertainty and/or disturbances, where the measurement noise is the electrical noise of the sensors. Note that the velocity data v.sub.k may be determined and not measured directly, and thus the corresponding noise is omitted.
[0072] The model given by Equation 7 may be used for estimating the state of the actuator in response to the control signal at a given time step. This enables determination of the actuator unit status given the selected control signal variation (or continuous control signal without change). Accordingly, the present technique utilizes determination of data indicative of the gain operator based on the predictive model, allowing the control unit 500 to select the control signal profile for next time step to provide the desired operation of the actuator unit.
[0073] According to some embodiments of the present technique, the control unit 500 includes pre-stored data stored in the memory unit 550 thereof, including a selected number of Kalman matrices, K, for different control voltage amplitudes. These matrices may be used to determine gain matrices in accordance with the current control signal amplitude. The processor operates to retrieve data on the corresponding Kalman matrix, K, in accordance with the control signal amplitude to thereby simplify calculations to process and determine the state space matrices and prediction for the control signal variations.
[0074] Reference is made to
[0075] It should be noted that to allow a high rate and high accuracy of operation of the actuator unit, the process and position noise data, w.sub.k and v.sub.k, is possibly considered. More specifically, the present technique may utilize determined (or pre-provided predetermined) covariance noise matrices and including such noise data in the prediction processing. This is exemplified in equation 7, in which noise data is taken into account within the state space model. Reference is made to
[0076] As can further be seen from
[0077] Prediction of the actuator unit 110 response to variation in the control signal can be clearly seen as compared to the reference control signal. In this connection, the reference control signal describes the control signal that would have been provided to a clean slate actuator unit, i.e. under the assumption that the response function is a flat line. Reference is made to
[0078] Reference is made to
[0079] Reference is made to
[0080] Thus, the present technique provides a novel configuration of the actuation system, including an actuator unit operated by an integrated electric circuit and providing direct measurements of the actuator position using a high frequency sensing circuit. The use of direct measurements of the actuator position enables operation of the actuator unit with a closed loop control scheme and improved response estimation of the actuator unit, thus effectively removing limitations on operation bandwidth.