WEAR MEMBER, EDGE AND PROCESS OF INSTALLATION
20220178116 · 2022-06-09
Assignee
Inventors
Cpc classification
E02F3/8152
FIXED CONSTRUCTIONS
E02F9/2883
FIXED CONSTRUCTIONS
International classification
E02F9/28
FIXED CONSTRUCTIONS
E02F3/40
FIXED CONSTRUCTIONS
Abstract
Shrouds are secured to earth-working edges of many kinds of earth working equipment to extend the service life of the equipment. The shrouds include opposed surfaces to define a cavity to receive the edge. Each of the opposed surfaces includes a recess to receive a boss on the edge, wherein the longitudinal axis of the recess on the first surface is angularly oriented in a lateral direction to the longitudinal axis of the recess on the second surface.
Claims
1-19. (canceled)
20. A shroud for a bucket lip having a forward-facing leading surface, primary segments where the leading surface extends parallel to the width of the bucket, and transition segments where the leading surface is inclined to the primary segments, the shroud comprising a front end, a rearwardly-opening a cavity to receive the lip such that the shroud overlies a portion of the leading surface, the cavity including first and second opposed surfaces and a front surface extending between the first and second surfaces to oppose the leading surface, and a lock-receiving opening having an elongate configuration with a length along which a major axis extends, wherein the front surface and the major axis are generally parallel to the leading surface in the transition segment received in the cavity.
21. The shroud of claim 20 wherein the first surface includes a recess with opposed bearing surfaces to bear against a boss on the edge, wherein the bearing surfaces converge toward the front surface.
22. The shroud of claim 21 wherein the opposed bearing surfaces are planar.
23. The shroud of claim 22 wherein the bearing surfaces converge at an angle of 10-40 degrees to each other.
24. The shroud of claim 20 wherein the second surface includes a recess with opposed side bearing surfaces to bear against a boss on the edge.
25. The shroud of claim 24 wherein the recess in the first surface has a first longitudinal axis, and the recess in the second surface has a second longitudinal axis that is angularly oriented in a lateral direction to the first longitudinal direction.
26. A lip assembly for an earth working bucket comprising: a lip having a forward-facing leading surface, primary segments where the leading surface extends parallel to the width of the bucket, and transition segments where the leading surface is inclined to the primary segments; and at least one shroud secured to a transition segment, the shroud including a front end, a rearwardly-opening a cavity to receive the lip such that the shroud overlies a portion of the leading surface, the cavity including first and second opposed surfaces and a front surface extending between the first and second surfaces to oppose the leading surface, and a lock-receiving opening having an elongate configuration with a length along which a major axis extends, wherein the front surface and the major axis are generally parallel to the leading surface in the transition segment received in the cavity.
27. The lip assembly of claim 26 wherein the first surface includes a recess with opposed bearing surfaces to bear against a boss on the edge, and the bearing surfaces converge toward the front surface.
28. The lip assembly of claim 27 wherein the opposed bearing surfaces are planar.
29. The lip assembly of claim 28 wherein the bearing surfaces converge at an angle of 10-40 degrees to each other.
30. The lip assembly of claim 26 wherein the second surface includes a recess with opposed side bearing surfaces to bear against a boss on the edge.
31. The lip assembly of claim 30 wherein the recess in the first surface has a first longitudinal axis, and the recess in the second surface has a second longitudinal axis that is angularly oriented in a lateral direction to the first longitudinal direction.
32-44. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF DISCLOSED EMBODIMENTS
[0049] Wear members are applied to many kinds of earth working equipment to extend the service life of the equipment. The present invention is related to wear members and locking systems for securing the wear members to edges of earth working equipment, wear assemblies involving the same, edges of earth working equipment, and processes for installing wear members on such edges.
[0050] The figures show one embodiment of a wear assembly 10 including a wear member 12 for attachment to earth working equipment. In the illustrated example, the wear member is a shroud 12 attached to an edge of an earthmoving bucket; the edge as shown is defined by a lip 14 having an elongate body with a bottom or outer surface 14A, a top or inner surface 14B and a leading surface 14C. In this example, inner surface 14B includes a beveled portion or surface 14D adjacent leading surface 14C, and a rear portion rearward of the beveled portion. Shrouds in accordance with the invention may also be secured to the sidewalls of the bucket, ripper shanks, and/or other edges of earth working equipment; that is, shrouds 12 can be used in connection with a variety of different earth working components having earth working edges including, for example, buckets, lips, ripper shanks and the like.
[0051] The wear member 12 preferably includes an opening 24 that receives a lock 16 to releasably secure the wear member to the edge. The edge can have a variety of different designs including those with a linear leading surface, or a leading surface that is stepped or swept such that the center portion is forward or rearward relative to outer portions of the edge. The edge has a direction of advance during operation of the earth working equipment (e.g., a digging operation) that is generally in the direction to arrow 6 (
[0052] In the example of a bucket, the edge can be defined by a lip 14. Teeth 7 and shrouds 12 are secured along the front of the lip. In the illustrated example (
[0053] The shroud 12 includes a front end or working portion 26 and a rear end or mounting portion 28 (
[0054] The first leg 30 has an interior surface 33 that forms a first or inner surface of cavity 40, and which can include one or more first or inner bearing surfaces 34 that bear against the inner or top surface of the lip when assembled (
[0055] The second or outer leg 32 includes an interior surface 35 that defines a second or outer surface of cavity 40. Interior surface 35 can include one or more second or outer bearing surfaces 36 to bear against the generally planar outer or bottom surface 14A of the lip (
[0056] The front surface 42 extends between and joins legs 30, 32. Front surface 42 is adjacent to or bears against the leading or front surface 14C of the lip 14 when the shroud is fully installed on the lip. Opening 24 extends through the first leg 30 and opens to cavity 40 to receive a lock 16. Other arrangements for securing the wear member are possible. Other variations in the wear member 12 are also possible. For example, the cavity of the wear member is shaped to correspond to the configuration of edge 14, and could have varied shapes to complement different edges.
[0057] Each shroud 12 has a longitudinal axis 44 that is defined by a centerline extending generally in the direction of advancement of the edge 14 during operation of the earth working equipment (
[0058] The first leg 30 preferably includes a first or clearance recess 48 in interior surface 33 that extends forward from rear leg surface 30A (
[0059] The lip 14 includes a first or inner boss 20 on the bevel 14D of an inner or upper surface 14B of the lip (
[0060] The side bearing surfaces 20A, 20B of the boss 20 are preferably planar and converge in a forward direction from transverse bearing surface 20E. Side bearing surfaces 20A and 20B can, for example, converge forward at an angle of 10-40 degrees to each other. Preferably, the side bearing surfaces converge forward at an angle of 15-30 degrees to each other. The convergence of bearing surfaces 20A, 20B, though, could be outside these ranges. Bearing surfaces 50A, 50B also preferably have the same angular orientation as side bearing surfaces 20A, 20B. Boss 20 has a first boss axis 100A defined by the centerline between side bearing surfaces 20A, 20B. Boss axis 100A is generally perpendicular to the leading surface 14C of the lip that is closest to where boss 20 is fixed. Boss 20 can be attached to the lip by welding or other attachment means (e.g., bolts), machined in the lip or as cast configuration of the lip.
[0061] On assembly of shroud 12 to lip 14, cavity 40 receives lip 14 as the shroud moves rearward. Installing shroud 12 in a direction parallel to the direction of advance of the lip limits interference with adjacent teeth and/or noses secured to or forming part of the lip. This arrangement permits removal and/or installation of the shrouds without the need to remove points and/or adapters of adjacent teeth. Supporting recess 50 receives boss 20 such that bearing surfaces 50A, 50B oppose bearing surfaces 20A, 20B when shroud 12 is installed on lip 14. First recess 48 and rear recess 50C provide clearance for receiving boss 20 in recess 50, and/or for the boss mounting wings 20W or other mounting arrangement.
[0062] With the shroud seated on the lip and boss 20 received in recess 50 of the shroud, lock 16 can be inserted into a hole or opening 24. Opening 24 includes a bearing wall 24A to bear against a rear side of lock 16. The opposite front side of the lock bears on bearing surface 20E of first boss 20. Longitudinal forces on the shroud that urge the shroud off the lip are countered as the lock bears on the bearing wall 24A and bearing surface 20E to secure the shroud on the lip 14. Opening 24 is preferably elongate and defines a major axis 24B along its length, though other opening shapes are possible. Opening axis 24B is preferably parallel to front surface 42, though opening axis 24B may be inclined or perpendicular to the longitudinal axis 44 of the shroud. In one example, opening axis 24B is angled relative to longitudinal axis 44 between 65 to 90 degrees, though orientations outside this range are possible. The orientation of the lock opening (i.e., the opening axis 24B) corresponds to the orientation of the first boss 20 (i.e., to transverse surface 20E). Other locks fit into other openings is possible
[0063] In the illustrated embodiment, lock 16 can include two portions that fold between an extended position that has a length that is longer than opening 24 (along major axis 24B) in exterior surface 45 of first leg 30 to prevent loss or removal of the lock from the wear member, and a folded position with a length that is shorter than opening 24 to permit release and/or removal of the lock from the opening, which may be when the shroud is installed on and/or removed from the lip. The lock can be of the kinds such as disclosed in U.S. Pat. No. 7,536,811 or US Patent Application 2017/0321396, which are each incorporated herein by reference in its entirety. Other lock configurations for securing the shroud to the lip are possible; various hammerless and hammered locks can be used.
[0064] As loads are applied to the shroud during earth working operations, bearing surfaces 50A and 50B of the supporting recess 50 bear on boss surfaces 20A and 20B to transfer loads to the lip. Mounting the first boss to the beveled portion of the lip allows the shroud to be mounted to certain lips of differing thicknesses. This enables the manufacture and/or stocking of fewer shroud sizes. Securing boss 20 to the bevel surface 14D can also enable the shroud to have a lower weight, a slimmer profile for easier penetration and/or less blocking of material in and out of the bucket. In one alternative embodiment, a boss 20 is only provided on one surface of the lip, which in this example is on the inner side 14B and specifically on ramp 14D, though the one boss could be provided rearward of ramp 14D or on outer side 14A. In another example, boss 20 could have a forward extension that overlies leading surface 14C.
[0065] The second leg 32 of shroud 12 includes a second supporting recess 46 in interior surface 35 that extends forward from back wall 32A to receive a second or outer boss 22. Recess 46 includes side bearing surfaces 46A and 46B and, optionally, a chin recess 46C further recessed from interior surface 35. The recess 46 has a second recess axis 102 defined by a centerline between side bearing surfaces 46A, 46B, and which is generally parallel to longitudinal axis 44 of shroud 12. The chin recess 46C can be defined by a ramp surface 46D inclined to interior surface 35. Alternatively, the chin recess can optionally also or in lieu of include a base surface 46E generally parallel to the interior surface 35 forward of ramp surface 46D. Other configurations of a chin recess are possible.
[0066] The lip includes a second or outer boss 22 on the lower surface 14A of the lip. The second boss includes side bearing surfaces 22A and 22B, and optionally a chin 22E that extends outward from the lip in a forward direction (
[0067] On assembly of shroud 12 to lip 14, cavity 40 receives lip 14 as the shroud moves rearward in relation to the lip along a direction opposite of arrow 6. First recess 50 receives first boss 20 and second recess 46 receives second boss 22. With the shroud fully seated on the lip, the side bearing surfaces 50A and 50B of first supporting recess 50 oppose bearing surfaces 20A and 20B of the first boss 20, and side bearing surfaces 46A and 46B of second supporting recess 46 oppose side bearing surfaces 22A and 22B of second boss 22. In the illustrated example, chin 22E is received in chin recess 46C, and lock 16 is received in opening 24 to secure the shroud to the lip as previously described.
[0068] As loads are applied to the shroud during earth working operations, bearing surfaces 50A and 50B of recess 50 bear on the bearing surfaces 20A and 20B of boss 20 to transfer loads applied to the shroud during earth working operations to the lip. Bearing surfaces 46A and 46B of recess 46 also bear on bearing surfaces 22A and 22B of boss 22 to transfer loads to the lip. Applied loads are transferred from the shroud to the lip through the bosses and bearing surfaces to limit wear to the lip. Applied loads are also transferred through the legs of the boss to the edge. The chin and the chin recess include inclined surfaces to resist reverse forces on the shroud urging the shroud off the lip, and thereby reduce such forces acting on the lock; as noted above, the chin and chin recess could be omitted. The use of a top boss only or the use of separate top and bottom bosses (
[0069]
[0070] Bosses 20 are secured to each segment 60, 62 that mounts a shroud 12. In this example, the lip includes a left boss 20L on a left transition segment 62L, a center boss 20C on center step segment 60A, and a right boss 20R on a right transition segment 62R; left and right used herein is solely for ease of explanation based on the view in
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[0073] The installation of right shrouds 12R would be the mirror image of the installation of shrouds 12L. In particular, bearing surface 50B of first supporting recess 50 will move parallel to bearing surface 20B of first boss 20B, while bearing surfaces 46A, 46B move parallel to bearing surfaces 22A, 22B. Bearing surface 50A during installation will move toward and then meet bearing surface 20A when the shroud is fully seated. Removal of shroud 12R will be the reverse of the installation.
[0074] In the installation of a center shroud 12C, bearing surfaces 46A, 46B of second supporting recess 46 move parallel to bearing surfaces 22A, 22B of second boss 22. However, both bearing surfaces 50A, 50B of recess 50 will move toward bearing surfaces 20A, 20B, respectively, until both meet in opposition to each other. This is also the case for shrouds mounted on straight lips and spade lips with spade lips where the transition segments have a smaller inclination. Removal of shroud 12C will be the reverse of the installation.
[0075] Shroud 12 can optionally include an opening 54 that receives a mechanically attached lifting eye 56 such as disclosed in US Patent Application 2015/0013134, which is incorporated herein by reference in its entirety. A cast-in eye (not shown), one or more eyes in other locations, or no eye could be used.
[0076] One or both bosses can optionally incorporate strain reliefs. The first boss 20 can include strain relief 20G between the side bearing surfaces and the boss wings 20W (
[0077] Opening 24 can optionally be configured with two positions for lock 16 (
[0078] The wear assembly provides support for the wear member during operation. Forces applied to the wear member 12 can cause the wear member to shift and bear on the leading surface 14C, converging faces 20A, 20B of the first boss 20, the side bearing surfaces 22A, 22B of the second boss 22 and/or the outer and inner surfaces 14A, 14B. Bottom and/or reverse loads can be resisted in part through chin 22E and recess 46C if a chin is provided. The loads applied to the bosses are transferred through the bosses to the lip. The first boss 20 can be attached to the beveled front surface of the lip. This allows the wear member to be used with a range of different lip thicknesses without stocking different bases for different lip configurations, thus reducing the need to manufacture or hold inventory of additional kinds of parts for certain lips with different thicknesses. The wear assembly can provide reduced weight and/or profile and/or efficient replacement of worn wear members, and/or can reduce downtime and/or operating expenses for earth working equipment.
[0079] The invention is described herein in the context of a shroud for a bucket. It should be understood that this is merely one example of the disclosed subject matter and is not meant to be limiting. Shrouds in accordance with the present invention may have other constructions for use on a wide variety of buckets including, for example, buckets for hydraulic excavators, loaders, cable shovels, face shovels, etc., or for use on other products such as ripper shanks. The wear members may be secured to a lip, to a base secured to the lip, to other portions of a bucket, or to other earth working equipment. Relative terms such as top, bottom, forward, rearward, left and right are used herein for ease of discussion and are not intended to be limiting.
[0080] With reference to the drawings, this specification describes particular embodiments and their detailed construction and operation. The embodiments described are set forth by way of illustration only and not limitation. The described features, structures, characteristics, and methods of operation may be combined in any suitable manner in one or more embodiments. In view of the disclosure herein, those skilled in the art will recognize that the various embodiments can be practiced without one or more of the specific details or with other methods, components, materials, or the like. In other instances, well-known structures, materials, or methods of operation are not shown or not described in detail to avoid obscuring more pertinent aspects of the embodiments. It is intended that subject matter disclosed in any one portion herein can be combined with the subject matter of one or more other portions herein as long as such combinations are not mutually exclusive or inoperable. In addition, many variations, enhancements and modifications of the concepts described herein are possible. Those skilled in the art will recognize that many variations can be made to the details of the above-described embodiments without departing from the underlying principles of the invention.