METHOD FOR CALIBRATING A THZ MEASURING APPARATUS, THZ MEASURING METHOD AND CORRESPONDING THZ MEASURING APPARATUS
20220178677 · 2022-06-09
Inventors
Cpc classification
G01N21/952
PHYSICS
G01B11/245
PHYSICS
G01N21/93
PHYSICS
International classification
Abstract
The invention relates to a method for calibrating a THz measuring apparatus (8), in particular a pipe, on a measurement object (10), comprising at least the following steps: providing a THz measuring apparatus (8) having a plurality of pivotable THz sensors (1), arranged in a circumferential direction around a measuring chamber (9), for outputting one THz transmitted beam (12) each along a sensor axis (B) (provision step); orienting the THz sensors (1) into a starting position in the measuring chamber (9) in which the measurement object (10) is received (orientation step in starting position); allocating the THz sensors (1) to at least one first and one second sensor group (group formation step); first calibration adjustment step, in which the second sensor group is adjusted as an adjustment group by means of the first sensor group as a starting group, and corresponding second calibration adjustment step, in which the first sensor group is adjusted as an adjustment group by means of the previously calibration-adjusted second sensor group as a starting group; wherein, in each of the calibration adjustment steps=by means of the THz sensors (S1, S3, S5, S7) of the starting group, spacing points on a surface (10a) of the measurement object (10) are determined, =sensor correction angles of the THz sensors (1; S2, S4, S6, S8) of the adjustment group are determined by means of the spacing points determined by the starting group, and =the THz sensors of the adjustment group are calibration-adjusted about the determined sensor correction angles (a).
Claims
1. A method for calibrating a THz measuring apparatus to a measurement object, the method comprising the steps of providing a THz measuring apparatus having a plurality of pivotable THz sensors, arranged in a circumferential direction around a measuring chamber, for putting out one transmitted THz beams each and receiving one reflected THz beam along a sensor axis, orienting the THz sensors into a starting position in the measuring chamber, in which a measurement object is received, allocating the THz sensors to at least one first sensor group and one second sensor group, a first calibration adjustment step, in which the second sensor group is adjusted as an adjustment group by means of the first sensor group as a starting group, a second calibration adjustment step, in which the first sensor group is adjusted as an adjustment group by means of the previously calibration adjusted second sensor group as a starting group, wherein in each of the calibration adjustment steps by means of the THz sensors of the starting group, spacing points on a surface of the measurement object are determined sensor correction angles of the THz sensors of the adjustment group are determined by means of the spacing points determined by the starting group, the THz sensors of the adjustment group are calibration adjusted about the determined sensor correction angles.
2. The method of claim, wherein the spacing points are determined in that the THz sensor of the starting group measures a starting distance from the surface, in particular exterior surface, of the measurement object and, from the determined starting distance and the orientation of its sensor axis, the spacing point is determined as an intersection point of the sensor axis and the surface.
3. The method of claim 1, wherein the THz sensors of the first sensor group and of the second sensor group are arranged alternatingly in the circumferential direction.
4. The method of claim 1, wherein, in the starting position, the THz sensors are arranged on a circular circumference of a measuring receptacle and/or aligned centrally or radially to a common axis of symmetry or center point of the THz measuring apparatus, in particular that of the circular circumference, in the starting position.
5. The method of claim 1, wherein the sensor correction angle of a THz sensor of the adjustment group is determined by means of the two adjacent, in particular, exclusively by means of the two adjacent THz sensors of the starting group.
6. The method of claim 5, wherein upon determining the sensor correction angle of the THz sensor of the adjustment group, by means of the two determined spacing points of the two adjacent THz sensors of the starting group, a balance line, in particular as a straight line, is laid, and a base line is laid through the sensor positions of the two THz sensors of the starting group, and, from the relative position of the base line and the balance line, the sensor correction angle of the THz sensor of the adjustment group lying in-between is determined.
7. The method of claim 6, wherein the sensor correction angle is determined depending on an intersection angle between the base line and the balance line.
8. The method of claim 6, wherein the sensor correction angle is determined by forming an orthogonal line, which is perpendicular to the balance line and runs through the sensor position of the THz sensor of the adjustment group lying in-between, where, preferably, the orthogonal line is taken as a corrected sensor axis of the THz sensor of the adjustment group lying in-between.
9. The method of claim 1, wherein following the first and second calibration adjustment steps the calibration adjustment steps are iteratively repeated at least once.
10. The method of claim 1, wherein in a subsequent fine adjustment step each THz sensor is pivoted about its swivel axis starting from its current pivot position, the THz sensor, in its current pivot position and in comparative pivot positions generated by swiveling in both pivoting directions, each outputting a transmitted THz beam the signal amplitude of the reflected THz beam reflected from the surface of the measurement object is measured in each of the pivot positions, the signal amplitudes of the measurements are compared, and a measurement of a fine-adjusted position having a maximum signal amplitude is determined and set by adjusting the THz sensor.
11. The method of claim 1, wherein in performing the calibration of the THz measuring apparatus and/or the measurement object are not translationally adjusted in the measuring plane relative to one another.
12. The method of claim 1, wherein the THz sensors are each adjusted, preferably exclusively, in that they are swiveled about a fixed swivel axis, preferably arranged on the circumferential line.
13. The method of claim 1, wherein the THz sensors put out the transmitted THz beam in a frequency range between 5 GHz and 50 THz, e.g. 5, 10, 30 GHz, 30 GHz or 300 GHz as a lower frequency value and 3 THz, 5 THz, 10 THz, 3 THz, 3 THz as the upper frequency value, in particular, fully electronically, e.g. by means of time of flight measurement, frequency modulation or pulsed radiation.
14. A THz measuring method for measuring a measurement object, wherein a THz measuring apparatus is calibrated to the measurement object using the method of claim 1, in particular for attaining a perpendicular orientation towards the exterior surface of the measurement object, and following the calibration, the plurality of THz sensors measure layer thicknesses of the measurement object, in particular a wall thickness and an interior diameter, at several positions, each by emitting a transmitted THz beam and receiving reflected beams reflected at boundary surfaces (10a, 10b) of the measurement object.
15. The method of claim 14, wherein the measurement object is guided continuously through the THz measuring apparatus along a direction of transport along its central axis and/or the axis of symmetry of the THz measuring apparatus, in particular, orthogonally relative to the measuring plane, so as to measure the full perimeter of the measurement object.
16. The THz measuring apparatus, comprising: a measuring receptacle, a measuring chamber for receiving a measurement object, a plurality of THz sensors received at the measuring receptacle for outputting each a transmitted THz beam, receiving a reflected THz beam and outputting a signal amplitude for a measurement of times or flight and/or distances, said THz sensors each being pivotable on the measuring receptacle by means of adjustment devices of the THz measuring apparatus and, in a starting position, oriented towards the measuring chamber provided between them, a central or peripheral controller means for receiving the signal amplitudes of the THz sensors and controlling the adjustment devices for swiveling the THz sensors, said controller means being designed or adapted for carrying out the method of claim 1.
17. The THz measuring apparatus of claim 8, wherein the THz sensors are arranged in a measuring plane, their sensor axes run in the measuring plane, and their swivel axes are perpendicular to the measuring plane for adjustment in the measuring plane, preferably without any further translational or rotational adjustability.
18. The THz measuring apparatus of claim 15, wherein the THz sensors are each received in a sensor module comprising the sensor, a sensor receptacle receiving the sensor, the adjustment device for swiveling sensor inside the sensor receptacle, and a contacting device for electrically contacting the sensor module in the measuring receptacle, said sensor modules in the measuring receptacle being replaceable, in particular, even during operation of the THz measuring apparatus.
19. An arrangement consisting of: a manufacturing device for manufacturing a one or multi-layer pipe, the THz measuring apparatus according to claim 16, for continuously measuring the pipe in its measuring plane, and a transport device for transporting the pipe along an axis of symmetry through the THz measuring apparatus.
20. An arrangement comprising: a manufacturing device for manufacturing a one or multi-layer pipe, the THz measuring apparatus according to claim 16, for continuously measuring the pipe in its measuring plane, and a transport device for transporting the pipe along an axis of symmetry through the THz measuring apparatus.
Description
[0040]
[0041]
[0042]
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[0045]
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[0050]
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[0052] Hereby, a sensor module 27 is formed by sensor 1, sensor receptacle 2, an adjustment device 25 which may be, in particular, an electrical micro motor and serves to swivel the sensor 1 in the sensor receptacle 2, as well as a wire 28 and a plug 29 via which the sensor modules 27 are each replaceable received in the measuring receptacle 6 and, in the event of failure, can be replaced separately, even during operation. The plurality of THz sensors 1 put out their measurement signals as signal amplitudes Sa via the wired 28 to the central controller means 30, the controller means 30 in turn controlling the sensor modules 27 for adjusting the adjustment devices 25 so as to set individual sensor correction angles α.
[0053]
[0054] In the measuring chamber 9 a measurement object 10 is received, in this case a single-wall plastic pipe 10, according to the embodiment shown here having an ideal cylindrical shape, i.e. having a cylindrical exterior surface 10a and interior surface 10b. When positioned ideally the measurement object 10 is received centrally or symmetrically respectively within the measuring chamber 9 so that a center of the pipe D or, respectively, the axis of symmetry of the measurement object 10 falls on the axis of symmetry A. As show already in
[0055] Thus, for one thing, the distance of the exterior surface 10a from the THz sensors 1 will be differing; however, this eccentricity as such is not problematic for layer thickness measuring because, subsequently the relative distances of the boundary surfaces of the pipe 10, i.e. the exterior surface 10a and interior surface 10b, will be measured anyway. However, the sensor axes B will also usually extend not perpendicular to the exterior surface 10a and the interior surface 10b so that, accordingly, it will not be possible to measure the exact layer thicknesses as perpendicular layer thicknesses or, respectively, shortest distances between the surfaces 10a, 10b by measuring along the sensor axes B, and, moreover, the reflected THz beams reflected at the exterior surface 10a and the interior surface 10b will not be reflected along the sensor axes B towards the THz sensors 1.
[0056] Therefore, the THz sensors 1 are each swiveled about individual correction angles α in the measuring plane 7 so as to be aligned perpendicular towards the exterior surface 10a. Hereby, it is recognized that, as a matter of principle, a calibration on a perpendicular path of the sensor axis B to the exterior surface 10a is sufficient, and, in particular, also in such measurement objects like a pipe 10, the interior surfaces 10b may exhibit changes of shape cause by various effects, such as e.g. curing or sagging respectively of the pipe material, which are non-ideal but nevertheless essentially to be determined.
[0057] Thus, according to the method for aligning the THz sensors 1, neither the pipe 10 nor the measuring apparatus 1 is adjusted, but merely the THz sensors 1 are swiveled about individual sensor correction angles α allowing for a THz measurement with sufficient accuracy.
[0058] According to
[0059] In a first calibration adjustment step KS1 the first sensor group G1 serves as the starting group and the second sensor group G2 as adjustment group. Thus, in this starting position of
[0060] Generally, a measurement of the distance from the exterior surface 10a is possible even in the event of a minor positioning error because the reflected beam will still exhibit sufficient intensity or signal amplitude respectively even with such an incorrect position.
[0061] In the following, the sensor correction angles α of the THz sensors 1 of the second sensor group G2 are determined, i.e. the corrections in relation to initial orientation. Hereby, it is recognized that on the basis of a distance measurement of two not directly adjacent THz sensors 1, in particular a THz sensor and next but one THz sensor, the angular position of the THz sensor 1 lying in-between, may already provide for a correction representing a very good approximation of a perpendicular orientation. Such a correction is quite effective already, in particular in the case of a round exterior surface 10a, and will be further improved by an iterative course of action, in particular, successive repetition.
[0062] In particular in the embodiment shown here having eight THz sensors 1, a circular arc is formed between a first THz sensor S1 and a third THz sensor S3 or, generally, its next but one THz sensor 1, allowing for a highly precise positioning of the THz sensor 1 lying in-between, thus, in this case, of the second THz sensor S2, towards the exterior surface 10a.
[0063] To that end, according to an advantageous embodiment shown, in particular, in
[0064] Thus, when a cylindrical pipe 10 is centrally aligned, as a matter of principle, the base line L1 and the balance line L2 are parallel; in case of deviations there will be an angle of intersection of the lines β between the lines L1, L2. The line intersection angle β is a direct indicator for the sensor correction angle α_S2, i.e. these angles α_S2, β may, in particular, be equated.
[0065] Hereby, the sensor correction angle α_S2 can be determined directly as a function, e.g. by means of pre-stored tables of the spacing points P1, P3 of the consecutive THz sensors S1, S3 of each sensor group.
[0066] Furthermore, a geometric determination is also possible, as can be seen from
[0067] This concludes the determination of the angular correction of the second sensor S2 according to this procedure step. The sensor correction angles α_S4, α_S6 and α_S8 of the other THz sensors S4, S6 and S8 of the second sensor group S2 are each determined accordingly by a similar computation or, respectively, geometric layout of the respective adjacent THz sensors 1 of the first group G1. Thus, the sensor correction angle α_S4 is determined by means of the base line L1 between the third sensor S3 and the fifth sensor S5, as well as the corresponding balance line L2 of the spacing points P3 and P5 on the exterior surface 10a, and, similarly, the further sensor correction angles α_S6 and α_S8.
[0068] Subsequently, the THz sensors S2, S4, S6 and S8 of the second sensor group S2 are swiveled about their determined sensor correction angles α_S2, α_S4, α_S6 and α_S8.
[0069] Thus, following this correction, ideally, the THz sensors S2, S4, S6 and S8 of the second sensor group G2 are already aligned on the pipe center axis D or, respectively, the center point of the pipe 10. This is followed by the calibration adjustment of the sensors of the first sensor group G1 as adjustment group, in that the previously calibration adjusted THz sensors S2, S4, S6, S8 of the second sensor group G2 serves as starting group. Thus, distance measurements of the starting distances d0_S2, d0_S4, d0_S6 and d0_S8 are determined, and, derived from these, accordingly also the coordinates or vectors respectively of the spacing points P2, P4, P6 and P8 with the known corrected orientations of the sensor axes B_S2, B_S4, B_S6, B S8. Then, in turn, from these spacing points P2, P4, P6 and P8 the balance lines L2 are determined, whereby the base lines L1 through the sensor positions are unchanged. Thus, it is possible to determine for each sensor of the first sensor group G1, always from L1 and L2, its sensor correction angle according to the above-described method.
[0070] Then, subsequently, the THz sensors S1, S3, S5 and S7 of the first sensor group G1 are swiveled accordingly about their sensor correction angles α_1, α_3, α_5, α_7.
[0071] It is apparent that, in particular in the case of a pipe 10 having a completely or essentially circular exterior surface 10a and relative minor displacement of its central axis D in relation to the axis of symmetry A, just a single cycle, i.e. two alternating calibrating steps, i.e. an adjustment of the THz sensors 1 of the second sensor group G2 and subsequent according adjustment and correction of the THz sensors 1 in sensor group G1, will be sufficient to attain a very good alignment. In the event of more significant displacements and, in particular, also with other than round exterior surfaces 10a, in particular, an iterative execution of this method may lead to successive further improvement. Thus, upon completion of one single execution of the procedure, a new correction procedure is carried out, wherein again initially, as described above, the THz sensors 1 of the second sensor group G2 are adjusted depending on the measurements of the THz sensors 1 of the first sensor group G1, etc.
[0072] In the embodiment shown here, eight THz sensors 1 are arranged on the circular measuring receptacle, i.e. the circular circumference U, so that a sensor and its next but one sensor are aligned with one another at 90° and, by virtue of this alone, the circular arc between them, in which the second sensor S2 is provided, is relatively small. In an embodiment having fewer THz sensors 1, e.g. even only four THz sensors 1, however, iterative repetition of the procedure, i.e. multiple cycles, are of particular advantage.
[0073] Hereby, it is apparent that such a swiveling adjustment can be carried out quickly and advantageously even compared to a translational adjustment of the entire pipe 10, or even the measuring receptacle 6 or, respectively, the entire THz measuring apparatus 1, because it is merely required to each pivot the THz sensor 1 about a small sensor correction angle α, with a low moment of inertia of the THz sensors 1. Hereby, the corrections of the THz sensors 1 of the second sensor group G2 and of the first sensor group G1 may each be carried out simultaneously so that two adjustment operations for the sensor groups G1, G2 are provided.
[0074] The calibration and, in particular, also computation of the sensor correction angle using the balance line L2 can also be carried out in the event of flattening or ovality, irrespective of whether the pipe is present in the measuring apparatus centrically or eccentrically. It is always possible to adjust the determined sensor correction angle α_S2 depending on the adjacent sensors S1, S3. This leads to sufficient accuracy while, owing to the geometric dependency of curvature and center of the sensor arrangement, a minor malposition will remain as a matter of principle. According to the invention, however, this is evaluated as negligible because the method of calibration allows for a quick and accurate determination and, generally, a direct and precise determination of a center point D is not possible in the case of a non-round eccentric measurement object 10. In particular, it is recognized according to the invention that the method of calibration is so exact that it is possible to measure the wall thickness. Moreover, the quick adjustment of the THz sensors 1 allows for a faster adaptation to malposition and deformation than e.g. translational adjustment of the THz measuring apparatus, further increasing the accuracy compared to e.g. slower translational adjustment in the case of a measurement object 10 guided through the measuring chamber 9 which, consequently, cannot be stopped during the adjustment.
[0075] In addition to the angular correction by the sensor correction angle α, it is possible with all embodiments to carry out an amplitude correction further reducing the angular malposition.
[0076] Upon completion of the calibration adjustment of the THz sensors 1 a fine adjustment can be carried out by pivoting the individual THz sensors 1, wherein these are adjusted, starting from their previously determined angular position, in both angular directions by small adjustment angles αv, and the non-adjusted measurement and the measurement including the two or more adjustment angles αv are compared to one another such that the position having the highest signal amplitude Sa_max is determined. Hereby, this measurement with the highest signal amplitude Sa_max generally represents the direct vertical or perpendicular respectively distance from the exterior surface. This fine adjustment by means of maximum value determination is also of advantage in the case of local and e.g. geometrically undefined flattenings and impurities.
[0077] Further, it is possible to additionally utilize the distance from the inner boundary surface, i.e. the interior surface 10b, for the fine adjustment. Thus, it is possible to determine, starting from the starting position, the distances d of each THz sensor 1 from the exterior surface 10a and the interior surface 10b, then execute the small adjustment angles αv and compare the signals for each THz sensor 1 to determine and adjust the vertical position. In principle, this fine adjustment can be carried out by small successive angular corrections until a perpendicular position is determined for each THz sensor 1, i.e. until a maximum is bounced back in the measurement signal.
[0078] The fine adjustment particularly complements the prior executed alternating calibration because the adjustment of the fine adjustment are merely small. Hereby, the angular position with the highest signal amplitude for each sensor may deviate from the von ideal perpendicular angular position referenced to the exterior surface 10a; hereby, however, these corrected angles allow for a best possible measuring of the wall thickness.
[0079]
[0080] Thus, the calibrating method according to the above-described embodiment may be represented according to
[0091]
[0092] Thus the pipe 10 can be measured after the calibration, in particular, the layer thickness d_10 as the distance between the exterior surface 10a and the interior surface 10b can be measured in the circumferential direction, moreover, the interior diameter ID of the pipe 10 from the various measuring directions. Thus, this measuring method can be carried out, in particular, in order to inspect the pipe 10 as measurement object for meeting required tolerance values following the extrusion.
LIST OF REFERENCE NUMERALS
[0093] 1 THz sensor [0094] 2 sensor receptacle [0095] 3 THz chip [0096] 4 sensor lens [0097] 6 measuring receptacle [0098] 7 measuring plane [0099] 8 THz measuring apparatus [0100] 9 measuring chamber [0101] 10 measurement object, e.g. plastic pipe [0102] 10a exterior surface of the measurement object 10 [0103] 10b interior surface of the measurement object 10 [0104] 12 transmitted THz beam [0105] 14 reflected THz beam [0106] 20 arrangement [0107] 21 manufacturing device, extruder [0108] 22 guide means for guiding the pipe 10 [0109] 25 adjustment device, e.g. electric micro motor [0110] 27 sensor module made of sensor 1, sensor receptacle 2, [0111] 28 wire [0112] 29 plug [0113] 30 controller means, e.g. as central controller means [0114] A axis of symmetry of the THz measuring apparatus 8 [0115] B sensor axis of the THz sensor 1 or, respectively, the plurality of sensors S1 through S8 [0116] C swivel axis of the THz sensor in the sensor receptacle 2 [0117] D center point of the measurement object 10 or, respectively, its exterior surface 10a, e.g. axis of symmetry of the exterior surface 10a [0118] d0 starting distance [0119] G1 first sensor group [0120] G2 second sensor group [0121] L1 base line [0122] L2 balance line [0123] L3 line orthogonal on L2 through sensor of the other group [0124] S1 bis S8 sensors in