ELECTRICAL AND MECHANICAL COUPLING SYSTEMS FOR ARTIFICIAL POWERED TREES AND ASSOCIATED METHODS
20220181829 · 2022-06-09
Inventors
- Victor Hugo Ocegueda Gallaga (Tijuana, Baja California, MX)
- Kevin Zhang (Xinxiang City, CN)
- Chi Yin Alan Leung (Apleichau, Hong Kong, CN)
- May Kong WONG (Gunangdong, CN)
- Sunny Qiu (Gunangdong, CN)
Cpc classification
H01R35/04
ELECTRICITY
H01R13/62
ELECTRICITY
F21W2121/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01R43/26
ELECTRICITY
H01R24/66
ELECTRICITY
International classification
H01R35/04
ELECTRICITY
F21V23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01R13/62
ELECTRICITY
Abstract
A connection system to facilitate the mechanical coupling, and the transfer of electrical power between, trunk sections of an artificial tree is disclosed. The connection system can include a mechanical coupling system having a guiding surface and a guiding slot on a first trunk section and a guiding protrusion disposed inside a second trunk section. Insertion of the first trunk section into the second trunk section and thus contact of the guiding protrusion against the guiding surface can cause the first trunk section to rotate relative the second trunk section until a predetermined rotational alignment is reached, aligning electrical contacts of first and second electrical connectors, each of which is attached to an outer wall of a respective trunk section. The electrical contacts of the first and second electrical connectors can establish electrical communication between the first and second electrical connectors, and thus between the first and second trunk sections.
Claims
1. An artificial tree system comprising: a first trunk section having an elongate body, the first trunk section including: a first electrical connector disposed on an outer surface of the first trunk section, the first electrical connector comprising a first plurality of electrical contacts; a first mechanical coupler system disposed at least partially within the elongate body of the first trunk section; a second trunk section having an elongate body, the second trunk section including: a second end; a receiving portion extending axially from the second end, the receiving portion having an inner diameter that is greater than an outer diameter of at least a portion of the first trunk section elongate body such that the receiving portion can receive at least a portion of the first insert; a second electrical connector disposed on an outer surface of the second trunk section, the second electrical connector including a second plurality of electrical contacts; a second mechanical coupler system disposed at least partially within the second end of the second trunk section, wherein the first trunk section is configured to engage the second trunk section such that as the first mechanical coupler system engages the second mechanical coupler system, the first mechanical coupler system can rotate relative the first mechanical coupler system, thereby rotating the first trunk section into a final rotational alignment position such that each electrical contact of the first plurality of electrical contacts is aligned with a respective electrical contact of the second plurality of electrical contacts.
2. The artificial tree system of claim 1, wherein the first trunk section further comprises a handle.
3. The artificial tree system of claim 3, wherein the handle is rotatable with respect to the first trunk section.
4. The artificial tree system of claim 1, wherein the first mechanical coupler system comprises a first insert at least partially disposed within the end of the first trunk section, the first insert having an outer diameter less than or equal to the outer diameter of the extending portion, the first insert including: a guiding slot, a guiding surface angled toward the guiding slot, and a tip having a recess.
5. The artificial tree system of claim 4, wherein the tip of the first insert protrudes outwardly from first insert.
6. The artificial tree system of claim 4, wherein the first electrical connector is disposed at a distance from a first end of the first trunk section such that an extending portion of the first trunk section is defined between at least a portion of the first electrical connector and the first end, the extending portion having an outer diameter and including a slot axially extending from the first end and wherein the guiding slot is aligned with the slot of the extending portion of the first trunk section to form a guiding channel.
7. The artificial tree system of claim 6, wherein the second mechanical coupler system comprises a second insert including a protrusion, the protrusion having a diameter less than a diameter of the of the recess of the first insert such that the protrusion is configured to extend at least partially into the recess.
8. The artificial tree system of claim 7, wherein the second mechanical coupler system further comprises a guiding protrusion disposed within the receiving portion and extending radially inward from an interior side of a wall of the second trunk section, the guiding protrusion configured to align with, and at least partially insert into, the guiding channel such that, when the guiding protrusion is aligned with guiding channel, each electrical contact of the first plurality of electrical contacts is aligned with a respective electrical contact of the second plurality of electrical contacts and, when the receiving portion at least partially receives the insert and/or the extending portion, each electrical contact of the first plurality of electrical contacts forms an electrical connection with the respective electrical contact of the second plurality of electrical contacts.
9. The artificial tree system of claim 7, wherein the second insert further includes a plurality of legs configured to flex and, upon insertion of the second insert into the second trunk section, provide pressure against an inner wall of the second trunk section in a radially outward direction to retain the second insert at a predetermined position within the second trunk section.
10. The artificial tree system of claim 1, wherein each electrical contact of the first plurality of electrical contacts is in electrical communication with one or more first wires and each contact of the second plurality of electrical contacts is in electrical communication with one or more second wires.
11. The artificial tree system of claim 10, wherein the one or more first wires are at least partially disposed within the first trunk section and the one or more second wires are at least partially disposed within the second trunk section.
12. The artificial tree system of claim 8, wherein the guiding protrusion has a protruding portion and a base portion and the second trunk section includes a hole in the wall of the second trunk section, the base portion of the guiding protrusion abutting the outer surface of the second trunk section and the protruding portion of the guiding protrusion extending through the hole, wherein the second electrical connector is attached to the second trunk section such that at least a portion of the second electrical connector abuts at least a portion of the base portion of the guiding protrusion such that the protruding portion of the guiding protrusion is retained in the hole.
13. A method of electrically and mechanically coupling a first trunk section of a lighted artificial tree to a second trunk section of the lighted artificial tree, the method comprising: positioning a first trunk section upright along a vertical axis, the first trunk section having: a receiving portion having a first diameter; a first electrical connector disposed on an outer surface of the first trunk section, the first electrical connector including a first plurality of electrical contacts; and a first mechanical coupler system; aligning a second trunk section with the first trunk section and along the vertical axis, the second trunk section having: a second electrical connector disposed on an outer surface of the second trunk section, the second electrical connector including a second plurality of electrical contacts; and a second mechanical coupler system; causing the second trunk section to move axially such that the first end of the first trunk section receives the second end of the second trunk section and a first trunk wall of the first trunk section is engaged with a second trunk wall of the second trunk section; causing the second mechanical coupler system to initially contact the first mechanical coupler system at a first rotational alignment of the second trunk section with respect to the first trunk section; and allowing the second mechanical coupler system to rotate relative the first mechanical coupler system, thereby rotating the second trunk section into a second rotational alignment and a final rotational alignment position such that each electrical contact of the second plurality of electrical contacts is aligned with a respective electrical contact of the first plurality of electrical contacts.
14. The method of claim 14, wherein the first mechanical coupler system comprises (i) a guiding protrusion disposed within the receiving portion and extending radially inward from an inner surface of the first trunk section and (ii) an insert disposed within the first trunk section, the insert having a protrusion.
15. The method of claim 14, wherein the second mechanical coupler system comprises (i) a guiding slot aligned with the slot of the extending portion to form a guiding channel and (ii) an alignment mechanism with a sloped engagement portion angled toward the guiding channel, the alignment mechanism including a recess configured to at least partially receive the protrusion of the insert of the first mechanical coupler system.
16. The method of claim 15, wherein the at a distance from a second end of the second trunk section such that an extending portion of the second trunk section is defined between at least a portion of the second electrical connector and the second end, the extending portion (i) having a second diameter that is less than the first diameter such that the extending portion can at least partially insert into the receiving portion and (ii) including a slot axially extending from the second end.
17. The method of claim 15, wherein causing the second mechanical coupler system to initially contact the first mechanical coupler system comprises causing the sloped engagement portion of the alignment mechanism of the second mechanical coupler system to initially contact the guiding protrusion of the first mechanical coupler system at a first rotational alignment of the second trunk section with respect to the first trunk section.
18. The method of claim 13 further comprising, subsequent to each electrical contact of the second plurality of electrical contacts being aligned with the respective electrical contact of the first plurality of electrical contacts, allowing (i) the protrusion of the insert of the first mechanical coupler to insert into the recess of the alignment mechanism of the second mechanical coupler and (ii) the guiding protrusion to traverse at least a portion of the guiding channel, thereby inserting the second end of the second trunk section into the first end of the first trunk section such that the first trunk section and second trunk section are mechanically coupled and the first and second plurality of electrical contacts are electrically connected.
19. An electrical and mechanical coupling system for artificial tree trunk portions comprising: a first electrical connector configured to be disposed about a first artificial tree trunk portion, the first electrical connector comprising: a first housing, and a first plurality of electrical contacts disposed at least partially within the first housing; a first mechanical coupler system configured to be at least partially disposed within the first artificial tree trunk portion; a second electrical connector configured to be disposed about a second artificial tree trunk portion, the second electrical connector comprising: a second housing, and a second plurality of electrical contacts disposed at least partially within the second housing; a second mechanical coupler system configured to be at least partially disposed within the second artificial tree trunk portion, wherein the first mechanical coupler system is configured to engage the second mechanical coupler system such that the first mechanical coupler system can rotate relative the first mechanical coupler system, thereby rotating the first electrical connector into a final rotational alignment position such that each electrical contact of the first plurality of electrical contacts is aligned with and in contact with a respective electrical contact of the second plurality of electrical contacts.
20. The electrical and mechanical coupling system of claim 19, wherein the first mechanical coupler system comprises a sloped surface and the second mechanical coupler system comprises a protrusion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate multiple embodiments of the presently disclosed subject matter and serve to explain the principles of the presently disclosed subject matter. The drawings are not intended to limit the scope of the presently disclosed subject matter in any manner.
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DETAILED DESCRIPTION
[0065] Embodiments of the present disclosure relate to artificial trees, such as artificial Christmas trees. Although preferred embodiments of the disclosed technology are explained in detail, it is to be understood that other embodiments are contemplated. Accordingly, it is not intended that the disclosed technology is limited in its scope to the details of construction and arrangement of components set forth in the following description or illustrated in the drawings. The disclosed technology is capable of other embodiments and of being practiced or carried out in various ways. Also, in describing the preferred embodiments, specific terminology will be resorted to for the sake of clarity.
[0066] It should also be noted that, as used in the specification and the appended claims, the singular forms “a,” “an” and “the” include plural references unless the context clearly dictates otherwise. References to a composition containing “a” constituent is intended to include other constituents in addition to the one named.
[0067] Also, in describing the preferred embodiments, terminology will be resorted to for the sake of clarity. It is intended that each term contemplates its broadest meaning as understood by those skilled in the art and includes all technical equivalents which operate in a similar manner to accomplish a similar purpose.
[0068] Ranges may be expressed herein as from “about” or “approximately” or “substantially” one particular value and/or to “about” or “approximately” or “substantially” another particular value. When such a range is expressed, other exemplary embodiments include from the one particular value and/or to the other particular value.
[0069] Herein, the use of terms such as “having,” “has,” “including,” or “includes” are open-ended and are intended to have the same meaning as terms such as “comprising” or “comprises” and not preclude the presence of other structure, material, or acts. Similarly, though the use of terms such as “can” or “may” are intended to be open-ended and to reflect that structure, material, or acts are not necessary, the failure to use such terms is not intended to reflect that structure, material, or acts are essential. To the extent that structure, material, or acts are presently considered to be essential, they are identified as such.
[0070] It is also to be understood that the mention of one or more method steps does not preclude the presence of additional method steps or intervening method steps between those steps expressly identified. Moreover, although the term “step” may be used herein to connote different aspects of methods employed, the term should not be interpreted as implying any particular order among or between various steps herein disclosed unless and except when the order of individual steps is explicitly required.
[0071] The components described hereinafter as making up various elements of the disclosed technology are intended to be illustrative and not restrictive. Many suitable components that would perform the same or similar functions as the components described herein are intended to be embraced within the scope of the disclosed technology. Such other components not described herein can include, but are not limited to, for example, similar components that are developed after development of the presently disclosed subject matter.
[0072] To facilitate an understanding of the principles and features of the disclosed technology, various illustrative embodiments are explained below. In particular, the presently disclosed technology is described in the context of being an artificial tree power system. Some embodiments of the disclosed technology are disclosed in the context of being mechanical connectors and/or electrical connectors for use in an artificial tree power system. The present disclosure, however, is not so limited, and can be applicable in other contexts. For example and not limitation, the present disclosure may improve other power systems, such as light poles, lamps, extension cord systems, power cord connection systems, and the like. These embodiments are contemplated within the scope of the present disclosure. Accordingly, when the present disclosure is described in the context of a power transfer system for an artificial Christmas tree, it will be understood that other embodiments can take the place of those referred to.
[0073] When assembling an artificial tree, decorators commonly desire to illuminate the tree with one or more light strings, i.e., strands of lights. The light strings require electrical power and are conventionally connected in series. In many designs, at least one of the light strings is connected to a wall outlet to provide power to all of the light strings. When decorating a tree, the decorator can walk around the tree, placing the light strings on various locations on the branches of the tree. In order to provide power to all of the light strings, typical light strings come with a first end in the form of a male end and a second end in the form of a female end.
[0074] To provide power to more than one light string, the decorator can insert the male end of one light string into the female end of another light string. In doing so, the light string that is electrically connected to a wall outlet (or other power source) transfers electrical energy from the source to subsequent light strings. In some conventional systems, the lights strings can have multiple points of electrical connectivity, providing for parallel or serial connectivity. Even so, the flow of power is usually from one light string connected to the power source to one or more downstream light strings.
[0075] The act of providing power from the power source to one or more light strings can be cumbersome and frustrating for a decorator. In order to attach multiple light strings together, the decorator will either need to attach the light strings prior to their placement on the tree or attach the light strings after they have been placed on the tree. If the decorator attaches multiple light strings together, in order to “wrap” the tree with the light strings, the decorator often must walk around the tree, carrying the multiple strings. If the decorator waits until after the light strings are placed on the tree, the decorator will need to reach through the tree branches and electrically connect the light strings. The decorator would also likely need to manipulate the light strings in order to connect the strings together. This process can be difficult and can take an extended amount of time.
[0076] To alleviate issues associated with providing power to light strings in conventional artificial trees, and to provide further advantages, the present disclosure comprises a power transfer system for an artificial tree. The present disclosure comprises an artificial trunk comprising trunk sections that are engaged with one another to form the trunk of an artificial tree. At least some of the trunk sections may be hollow, and power distribution subsystems may be partially disposed within one or more trunk sections. Power distribution subsystems can comprise a female end or a male end located proximate either end of the trunk sections. One or more trunks sections can comprise both a female end and a male end. When one trunk section is engaged with another trunk section, the male end of one power distribution subsystem engages with and is electrically and mechanically connected to the female end of a neighboring power distribution subsystem. The engaged male and female ends may be joined via a coupling, and the coupling may house at least a portion of the power distribution subsystems externally to the trunk sections, which may provide easier access to or make it easier to replace wiring and other components of the power distribution subsystems without distracting from the aesthetics of the artificial tree. One or more of the power subsystems may be in electrical communication with an external power source (e.g., a wall outlet) and configured to provide electricity to joined power distribution subsystems. Thus, by electrically connecting a power distribution subsystem of a trunk section to an external power source, electrical power flows from the source to that trunk section, and from that trunk section through the coupling and on to other trunk sections.
[0077] A variety of systems exist to facilitate joining the male and female ends of power distribution subsystems. Although conventional plug and outlet systems can be used, such as those manufactured in accordance with NEMA standards, in some cases, it can be difficult in conventional designs to align the male prongs of one trunk section with the female holes of another trunk section. In order to engage the male end with the female end, the assembler of the tree is generally required to vertically align the trunk sections while additionally rotationally aligning the two trunk sections to allow the male prongs to line up with the female holes. Even if the trunk sections are perfectly vertical, in conventional systems, the male prongs can only engage the female holes if the male prongs are rotationally aligned with the female holes. If the male prongs are not rotationally aligned with the female holes, the male prongs may abut the area around the female holes rather than being inserted into the female holes, and an electrical connection will not be made. Attempting to align the male prongs and the female holes can therefore take significant time and can be a frustrating experience for a user. Further difficulty and frustration can be caused if the male prongs become bent such that one or more of the male prongs do not properly align with the corresponding female hole.
[0078] Some existing systems can include male and female connectors configured to connect at a plurality of rotational alignments. For example, some existing systems can include male and female coaxial electrical connectors. As explained above, however, such designs can permit a first trunk section to freely rotate in relation to an adjacent second trunk section while the first and section trunk sections are electrically connected. In some such designs the first trunk section can freely rotate in a full rotation with respect to the second trunk section, and in some designs, the first trunk section can freely rotate in a partial rotation (i.e., less than 360°) with respect to the second trunk section. Regardless, any free rotation of the first trunk section with respect to the first trunk section can permit the first trunk section to become misaligned with the second trunk section such that ornaments or other decorations positioned on the first and second trunk sections can become located in an undesirable position or arrangement. This may undesirably alter a decorative presentation that had been arranged by a tree assembler and/or decorator.
[0079] Further, existing systems including male and female connectors configured to freely rotate while connected generally require the extending portion of the first trunk section to have an outer diameter that is smaller than the inner diameter of the receiving portion of the second trunk section, but not so small that the first tree section can wobble or shift with respect to the second trunk section. This may require a high degree of precision to consistently manufacture trunk sections having protruding portions and receiving portions that maintain an appropriate difference in diameter to simultaneously permit easy assembly and prevent wobbling or shifting of the trunk sections when assembled.
[0080] To alleviate these and other problems, the disclosed technology comprises a male end of a first trunk section having a first electrical connector positioned external to the first trunk section and a first mechanical coupler including an extending portion, angled guiding surfaces, and a substantially vertical (i.e., axially extending) guiding slot. The disclosed technology also comprises a female end of a second trunk section having a second electrical connector positioned external to the corresponding trunk section and a second mechanical coupler including a receiving portion and a guiding protrusion that is at least partially disposed within the second trunk section. As will be discussed more fully below, the receiving portion of the female end can be configured to receive the extending portion of the male end such that, if the guiding protrusion of the female end is aligned with the guiding slot of the male end as the extending portion is inserted into the receiving portion, the guiding protrusion can traverse the guiding slot until the extending portion is fully inserted into the receiving portion, mechanically coupling the first trunk section to the second trunk section, and the first and second electrical connectors are in electrical communication. If the guiding protrusion is not aligned with the guiding slot, the guiding protrusion can contact at least one guiding surface of the male end as the extending portion is inserted into the receiving portion, and as gravity or another force further directs the extending portion into the receiving portion, the angled nature of the guiding surface guides or directs the guiding protrusion to the guiding slot, causing the first trunk section to rotate relative the second trunk section and ultimately resulting the first electrical connector becoming vertically aligned with the second electrical connector. Once the guiding protrusion is aligned with the guiding slot (and the first electrical connector is aligned with the second electrical connector), the guiding protrusion can traverse the guiding slot until the extending portion is fully inserted into the receiving portion, mechanically coupling the first trunk section to the second trunk section, and the first and second electrical connectors are in electrical communication. in the first and second electrical connectors to become aligned and electrically connected as the mechanical couples detachably attach the first and second trunk sections together.
[0081] Embodiments of the present disclosure can also be used in a variety of systems. For example, the present disclosure can be used in low voltage systems (e.g., 5V systems for powering LEDs or small electronics) and/or can be used in high voltage systems (e.g., 120V or 240V systems that may originate from a wall outlet).
[0082] The present disclosure can be used with a variety of devices or systems, including a power distribution system (or subsystem) of an artificial tree. An artificial tree may include two, three, four, five, or six trunk sections (or more, depending on the desired tree height and the height of each trunk section). These trunk sections may be vertically stacked or otherwise attached on top of one another to form the trunk. A plurality of branches may be attachable to the trunk (or already attached, and foldable) to follow the appearance and structure of a natural tree. The artificial tree may be pre-lit, such that a power cord extending from the tree can be plugged into a wall outlet to power a string of lights that is pre-arranged around the branches of the artificial tree. Pre-lit artificial trees may be advantageous over other artificial trees because they expedite and simplify assembly and disassembly of the tree. The present disclosure can further expedite and simplify assembly of the pre-lit artificial tree by not requiring rotational alignment of the neighboring trunk sections upon initial attachment while guiding or directing the trunk sections into a single, predetermined alignment upon completion of mechanically coupling the neighboring trunk section.
[0083] Referring now to the figures, wherein like reference numerals represent like parts throughout the views, exemplary embodiments will be described in detail.
[0084]
[0085] Referring to
[0086] The first mechanical coupler 204 can include one or more guiding surfaces 206. The guiding surfaces 206 can be disposed circumferentially on the first mechanical coupler 204 and can angled from a rearmost and lowermost point to a foremost and uppermost point, and an axially extending guiding slot can be positioned at the foremost and uppermost point. The guiding slot 208 can include a slot disposed in the first mechanical coupler 204, as well as a slot cut into, or otherwise formed in, the extending portion 202 of the first trunk section 110. Stated otherwise, the slot of the first trunk section 110 and the slot of the first mechanical coupler 204 can align and combine to form the guiding slot 208. The guiding slot 208 can include an axial channel or depression 212 in the first mechanical coupler 204 and an axially extending cutout 214 in the wall of the first trunk section 110. The cutout 214 of the first trunk section 110 can have a substantially similar width to that of the channel 212 of the first mechanical coupler 204. The channel 212 can extend the entire length of the cutout 214 or can extend only a portion of the cutout 214. As shown in
[0087] The first mechanical coupler 204 can include a tip 210 to facilitate easy insertion of the extending portion 202 into the second trunk section 120. The tip 210 can be rounded, as shown in
[0088] As mentioned above, the first trunk section 110 can include the first external electrical connector 112 (referred to herein as the first electrical connector 112). The first electrical connector 112 can include a housing 220, which can include an aperture covered by a cover 222. The first electrical connector 112 can include a collar 224, and the collar 224 can be attached or affixed to the outer surface of the first trunk section 110. For example, the collar 224 can be attached to the first trunk section 110 by crimping, welding, or soldering or with an adhesive (e.g., glue, epoxy), a screw, a bolt, one or more rivets, a retaining clip, a detent and notch assembly, or any other known attachment mechanisms or methods. The housing 220 can include electrical contacts, such as electrical pins 226. The first electrical connector 112 can include two, three, four, or more electrical pins 226. Each pin 226 can be in electrical communication with a wire 228 and the wires 228 can be routed through an inner portion of the first trunk section 110 or can be routed externally alongside the first trunk section 110. If the wires 228 are routed internally through the first trunk section 110, the wires 228 can extend into the internal portion of the first trunk section 110 through a rear aperture or hole 230 in the housing 220 and an aperture or hole 232 in the wall of the first trunk section 110.
[0089] Referring to
[0090] The second trunk section 120 can include a second external electrical connector 122 (referred to herein as the second electrical connector 122) that can include a housing 320, which can include an aperture covered by a cover 322. The second electrical connector 122 can include a collar 324, and the collar 324 can be attached or affixed to the outer surface of the first trunk section 120. For example, the collar 324 can be attached to the first trunk section 120 by crimping, welding, or soldering or with an adhesive (e.g., glue, epoxy), a screw, a bolt, one or more rivets, a retaining clip, a detent and notch assembly, or any other known attachment mechanisms or methods. The housing 320 can include electrical contacts that are equal to the number of electrical pins 226. For example, the second electrical connector 122 can include two (as shown in
[0091] The second electrical connector 122 can include a top surface 334 configured to abut a bottom surface of the first electrical connector's 112 collar 224 when the first trunk section 110 and the second trunk section 120 are connected. The top surface 334 can extend to, and be flush with, an end of the second trunk section. Alternately, the top surface 334 can extend beyond the end of the second trunk section 120, or the end of the second trunk section 120 can extend beyond the top surface 334. Alternately, the second electrical connector 122 can include a lip 336 such that the top surface 334 extends beyond the end of the trunk section 120 and the lip 336 covers the end of the second trunk section 120, as shown most clearly in
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[0093] The second mechanical coupler 304 can include an insert 402. The insert 402 may be configured to receive a portion of the first mechanical coupler 204 (e.g., the tip 210), which may provide increased stability when the first trunk section 110 and second trunk section 120 are mechanically coupled. For example, as shown in
[0094] An example method of assembling neighboring tree sections 110, 120 is depicted in
[0095] If, upon insertion of the first mechanical coupler 204 into the receiving portion 302, the guiding protrusion 306 of the second trunk section 120 is not aligned with the guiding slot 208 of the first trunk section 110, the guiding protrusion 306 can contact a guiding surface 206 of the first mechanical coupler 204, and as gravity or another force further directs the extending portion 202 into the receiving portion 302, the angled nature of the guiding surface 206 can guide or direct the guiding protrusion 306 to the guiding slot 208, causing the first trunk section 110 to rotate relative the second trunk section 120 and ultimately resulting the first electrical connector 112 becoming vertically aligned with the second electrical connector 122. Once the guiding protrusion 306 becomes aligned with the guiding slot 208 (and the first electrical connector 112 becomes aligned with the second electrical connector 122), the guiding protrusion 306 can traverse the guiding slot 208 until the extending portion 202 is fully inserted into the receiving portion 302, mechanically coupling the first trunk section 112 to the second trunk section 122. When the first and second trunk section 110, 120 are mechanically coupled, the respective electrical contact (e.g., the electrical pins 226 of the first trunk section 110 and electrical contacts included in the socket connector 326 of the second trunk section 120) can be in electrical communication. When the extending portion 202 is fully inserted into the receiving portion 302, the bottom surface of the first electrical connector's 112 collar 224 may contact or abut the top surface 334 of the second electrical connector 122 and/or the end of the second trunk section 120. To decouple the first and second mechanical couplers 204, 302 and/or disconnect the first and second electrical connectors 112, 122, the first trunk section 110 can be lifted from the second trunk section 120 in an upward, axial direction.
[0096] Referring to
[0097] Referring to
[0098] The insert 604 can include a wire channel 610 to permit the wires 228 from the second electrical connector 122 to pass the insert 604 and extend into the central portion of the second trunk section 120. As shown in
[0099] The insert 604 can have a diameter that is substantially the same as the interior diameter of the second trunk section 120 such that the insert 604 be attached to the second trunk section 120 by friction. The insert 604 can have a diameter that is substantially the same or less than the interior diameter of the second trunk section 120. Regardless, the insert 604 can attached to the second trunk section 120 by crimping, welding, or soldering or with an adhesive (e.g., glue, epoxy), a screw, a bolt, one or more rivets, a retaining clip, a detent and notch assembly (e.g., a protrusion extending from either the insert 604 or the second trunk section 120 and the remaining object including a notch, a hole, a depression, a lip, or any other feature configured to retain the protrusion, such as the detent 201 shown in
[0100] The first and second electrical connectors 112, 122 can include different types of electrical connectors. For example and as shown in
[0101]
[0102] Referring to
[0103] The first and second electrical connectors 112, 122 have been discussed hereto as involving contact or connections between electrical contacts of the first and second electrical connectors 112, 122 in an axial direction. Conversely,
[0104] The first electrical connector 112 can include an empty space of void between the housing 220 and the extending portion 202 of the first trunk section 110, which may permit the wall of the second trunk section 120 and the collar 324 of the second electrical connector 122 to pass between the housing 220 and the extending portion 202 such that the extending portion can extend into the receiving portion 302 of the second trunk section 120. Upon full insertion of the extending portion 202 into the receiving portion 302, a first mating surface 902 of the first electrical connector 112 (e.g., a bottom surface of the collar 224) can abut a second mating surface of the second electrical connector 122 (e.g., a top surface of the second electrical connector 122) such that further insertion of the extending portion 202 into the receiving portion 302 is prevented. Simultaneously, at full insertion, each pair of first and second electrical contacts 904, 914 is aligned such that rotation of the first trunk section 110 relative the second trunk section 120 causes each of the first electrical contacts 904 to connect or form an electrical connection with the corresponding second electrical contact 914. One or both of the first and second electrical connectors 112, 122 can include one or more magnets 802 to maintain the first and second electrical connectors in an attached configuration.
[0105] Referring in particular to
[0106] As shown in
[0107]
[0108] The one or more electrical power outlets or sockets 150, which may be provided along the length of the assembled trunk 100, may be configured to receive power from wires 228 to provide a user with the ability to plug in devices, such as tree lights or other electrical components. By providing a convenient location to plug in lights, electrical power outlets or sockets 150 can minimize the amount of effort required to decorate a tree. More specifically, a user can plug a strand of lights directly into an electrical power outlet 150 (or electrically couple the strand of light to an electrical socket 150) on a trunk section 100, instead of having to connect a series of strands together, which can be cumbersome and frustrating for a user.
[0109] The present disclosure can further comprise strands of lights that are unitarily integrated with the power transfer system. Thus, the lights can be connected to the wires 228 without the need for electrical power outlets or sockets 150, although the electrical power outlets or sockets 150 can be optionally included. Such designs can be desirable for trees that come pre-strung with lights (e.g., a lighted artificial tree design), for example.
[0110] As noted above, one or more sections of the trunk 100 can include the power cord 160 for receiving power from an outside power source, such as a wall outlet. The power cord 160 may be configured to engage a power source and distribute power to the rest of the tree. More specifically, power can flow from the wall outlet, through the power cord 160, through the one or more power distribution subsystems disposed within the trunk 100, and to accessories on the tree, such as lights or strands of lights. The power cord 160 can be located on a lower trunk section of the tree for reasons of convenience and appearance, i.e., the power cord 160 is close to the wall outlets and exits the tree at a location that is not immediately visible.
[0111] The present disclosure can also comprise a bottom section 144 of one or more trunk sections (e.g., the bottommost trunk section) of the trunk 100. As shown in
[0112] It can be advantageous for a lowest trunk section of a trunk 100 (i.e., truck section 140) to comprise a female end of a power distribution subsystem. During assembly, a male end of a power distribution subsystem of a neighboring trunk section 120 can be joined with the female end of the lowest trunk section. This can improve safety during assembly because the exposed male prongs are not energized, i.e., they do not have electricity flowing through them until they are inserted into the female end. To the contrary, if the lowest trunk section comprises a male end, energized prongs can be exposed, and accidental electrical shock can result. Ideally, the power cord 160 may not be plugged into a wall outlet until the tree is fully assembled, but the present disclosure is designed to minimize the risk of injury if the tree is plugged in prematurely.
[0113] In addition, all of the trunk sections can be configured so that the male end may be proximate a bottom end of each trunk section, and the female end is the top end. In this manner, if power cord 160 is plugged in during assembly, the risk of injury is minimized because energized male prongs are not exposed. Further, it may be easier to stack the male end of each trunk section into the female end of the lower trunk section during assembly. Alternately, however, the male end may be proximate a top end of each trunk section, and the female end may be proximate a bottom end of each trunk section.
[0114]
[0115] While the present disclosure has been described in connection with a plurality of exemplary aspects, as illustrated in the various figures and discussed above, it is understood that other similar aspects can be used or modifications and additions can be made to the described aspects for performing the same function of the present disclosure without deviating therefrom. For example, in various aspects of the disclosure, methods and compositions were described according to aspects of the presently disclosed subject matter. However, other equivalent methods or composition to these described aspects are also contemplated by the teachings herein. Therefore, the present disclosure should not be limited to any single aspect, but rather construed in breadth and scope in accordance with the appended claims.