STRUCTURAL MEMBER FOR VEHICLE
20220177034 · 2022-06-09
Assignee
Inventors
Cpc classification
F16B11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62D21/15
PERFORMING OPERATIONS; TRANSPORTING
B60R19/04
PERFORMING OPERATIONS; TRANSPORTING
F16B11/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62D21/00
PERFORMING OPERATIONS; TRANSPORTING
B60R19/18
PERFORMING OPERATIONS; TRANSPORTING
B62D25/04
PERFORMING OPERATIONS; TRANSPORTING
F16B5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62D25/00
PERFORMING OPERATIONS; TRANSPORTING
B62D27/023
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A collision resistance performance of a structural member is effectively improved while suppressing an unnecessary increase in mass of the structural member. The structural member includes a hollow member and a tension member. The hollow member forms a closed cross-sectional shape by a top sheet portion, a pair of sidewall portions each continuous to each side of the top sheet portion in a width direction, and a bottom sheet portion arranged to face the top sheet portion. The tension member is formed by a metal sheet extending along the width direction of the top sheet portion and being thinner than the sheet thickness of the hollow member, and connects inner surfaces of the pair of sidewall portions facing each other to each other to restrain the distance between the pair of sidewall portions from increasing.
Claims
1. A vehicle structural member comprising: a hollow member configured to form a closed cross-sectional shape by a top sheet portion, a pair of sidewall portions each continuous to each side of the top sheet portion in a width direction, and a bottom sheet portion arranged to face the top sheet portion; and a tension member formed by a metal sheet extending along the width direction of the top sheet portion and having a thinner sheet thickness than a sheet thickness of the hollow member, the tension member connecting inner surfaces of the pair of sidewall portions facing each other to each other to restrain a distance between the pair of sidewall portions from increasing.
2. The vehicle structural member according to claim 1, wherein when a width and a height, respectively, of the closed cross-sectional shape are defined as w and h and a distance from the top sheet portion to the tension member in a height direction is defined as a reinforcement position p, a member aspect ratio x being a ratio (h/w) of the height h to the width w and a reinforcement height ratio y being a ratio (p/h) of the reinforcement position p to the height h in the closed cross-sectional shape satisfy the following formula (1):
y≤0.2x+0.6 . . . (1)
3. A vehicle structural member comprising a hollow member configured to form a closed cross-sectional shape by a top sheet portion, a pair of sidewall portions each continuous to each side of the top sheet portion in a width direction, and a bottom sheet portion arranged to face the top sheet portion and a tension member provided in the hollow member and formed by a metal sheet extending along the width direction of the top sheet portion, wherein the top sheet portion includes one or two or more recessed portions recessed toward the bottom sheet portion along the width direction of the top sheet portion, and wherein, with a space between the tension member and an inner surface of the top sheet portion, the tension member connects inner surfaces of the sidewall portions to rising portions of the one or two or more recessed portions of the top sheet portion facing the inner surfaces of the sidewall portions.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0027] Next, embodiments of the present invention will be described with reference to the drawings.
<Configuration>
[0028] As illustrated in
[0029] The hollow member 1 forms a closed cross-sectional shape by a top sheet portion 10A, a pair of sidewall portions 10B each continuous to each side of the top sheet portion 10A in a width direction, and a bottom sheet portion 11 arranged to face the top sheet portion 10A. For example, as illustrated in
[0030] Note that one or two or more beads extending in a longitudinal direction may be formed on the top sheet portion 10A and the bottom sheet portion 11. By providing the one or two or more beads extending in the longitudinal direction, the vehicle structural member improves strength against a load input in a bending crushing direction, and also improves strength against a load input in an axial direction along the longitudinal direction of the hollow member 1.
[0031] The sheet thickness and tensile strength of the hollow member 1 are set according to specifications required for a portion in which it will be used. In the present embodiment, the sheet thickness of the hollow member 1 is, for example, from 1.0 mm to 2.0 mm. Additionally, the tensile strength of the hollow member 1 is, for example, from 440 MPa to 1470 MPa.
[0032] Additionally, although
[0033] The tension member 12 is formed by a metal sheet extending in the width direction of the top sheet portion 10A and having a thinner sheet thickness than a sheet thickness of the hollow member 1. Note that materials of the hollow member 1 and the tension member 12 may be the same or different.
[0034] In addition, the sheet thickness and tensile strength of the tension member 12 are set according to specifications required for a portion in which it will be used.
[0035] In the present embodiment, the sheet thickness of the tension member 12 is, for example, less than the sheet thickness of the hollow member 1, 0.6 mm or more, preferably 0.8 mm or less and 0.6 mm or more. Additionally, preferably, the sheet thickness of the tension member 12 is set to, for example, from 50% to 80% of a sheet thickness of the hat cross section member 10. Here, if the sheet thicknesses of the respective components 10 and 11 forming the hollow member 1 are different when setting the sheet thickness of the tension member 12 to less than the sheet thickness of the hollow member 1, a value of one having a thinner sheet thickness out of the hat cross section member 10 or the bottom sheet portion 11 is used.
[0036] Furthermore, the tensile strength of the tension member 12 is, for example, from 440 MPa to 1470 MPa.
[0037] The tension member 12 is a reinforcement member that connects inner surfaces of the pair of sidewall portions 10B facing each other to each other to restrain an opening between the pair of sidewall portions 10B. The tension member 12 suppresses the opening of the pair of sidewall portions 10B by tensile force against a collision in the bending crushing direction, so that the sheet thickness of the tension member 12 can be made thin. The tension member 12 formed by a metal sheet is preferably parallel or substantially parallel to a surface of the top sheet portion 10A. However, the tension member 12 may be provided in a tilted state in the width direction or the longitudinal direction of the top sheet portion 10A with respect to a virtual plane parallel to the surface of the top sheet portion 10A.
[0038]
[0039] Note that the tension member 12 is arranged so as to form a space between an upper surface of the tension member 12 and an inner surface of the top sheet portion 10A and partition a space between the top sheet portion 10A and the bottom sheet portion 11 into upper and lower sections.
[0040] Each side of the tension member 12 in a width direction is weld bonded (connected) to the inner surface of the facing sidewall portion 10B. In the examples of
[0041] In the tension member 12, a curvature radius (bending R) at bent portions between the tension member 12 and the flange portions 12a formed at the end portions thereof is preferably small so that a larger tensile force can be obtained against the opening of the pair of sidewall portions 10B during a collision. To consider formability of the flange portions 12a and make smaller the curvature radius at the bent portions, it is preferable that the tension member 12 has a thin thickness. Additionally, the tension member 12 has preferably a high tensile strength. However, for example, when the curvature radius at the above-mentioned bent portions is set as small as 0.3 mm or less, the tensile strength of the tension member 12 needs to be set as low as, for example, 590 MPa class or less in order to achieve forming at the bent portions, depending on the sheet thickness of the tension member 12. Here, the tension member 12 is primarily intended to bear tensile force. In other words, the sheet thickness of the tension member 12 does not contribute much to the tensile force, so that the sheet thickness of the tension member 12 is preferably thin from the viewpoint of weight reduction. Accordingly, it is preferable to reduce the curvature radius at the above-mentioned bent portions even if the strength of the tension member 12 is reduced.
[0042] Here, the tension member 12 does not have to be provided continuously over an entire surface of the hollow member 1 in the longitudinal direction. The tension member 12 may be partially provided along the longitudinal direction of the hollow member 1. In this case, preferably, the tension member 12 is provided at a portion including at least a position where it is estimated that a collision load is likely to be applied.
[0043] A surface position of the top sheet portion 10A or the bottom sheet portion 11 where it is estimated that the collision load in the bending crushing direction is likely to be applied is estimated, for example, on a basis of a vehicle position where the structural member is arranged, from past accident information and the like, such as which part of the target structural member is prone to receive a collision load due to a vehicle side collision.
[0044] In addition, the region of deformation is identified by analyzing a deformation position of the member against the collision load in the bending crushing direction, for example, through an FEM simulation analysis. As a previously set collision load, an allowable collision load required as collision resistance performance against the form of collision in the bending crushing direction at a position where the structural member is used is employed.
[0045] Next, a description will be given of a suitable arrangement position (a position in a height direction) of the tension member 12 formed by a metal sheet.
[0046] Here, as illustrated in
[0047] The tension member is provided to bear tensile force when the space between the sidewall portions 10B facing each other is about to widen. Therefore, the reinforcement position p is a position where the tension member 12 applies tensile force when the space between the sidewall portions 10B facing each other is about to widen. In other words, when the tension member 12 is a flat sheet, the reinforcement position p is defined as, for example, a value at a center position of the tension member 12 in the thickness direction. Additionally, when the surface of the tension member 12 is arranged in a tilted state, the reinforcement position p is defined as, for example, a value at a center position of the tension member 12 in plan view or at a position of the center of gravity of the tension member 12.
[0048] For example, the width w is defined as a horizontal distance between intersections of straight lines along the inner surfaces of the sidewall portions 10B facing each other and an upper surface of the bottom sheet portion 11. In addition, the height h is defined as a vertical distance (facing distance) between the top sheet portion 10A and a bottom surface portion.
[0049] Here, as illustrated in
[0050] Additionally, as illustrated in
[0051] In addition, a ratio (h/w) of the height h to the width w in the closed cross-sectional shape is described as a member aspect ratio x. A ratio (p/h) of the reinforcement position p to the height h is described as a reinforcement height ratio y.
[0052] In this case, it is preferable to set a height position of the tension member 12 so as to satisfy the following formula (1) (see Examples).
[0053] Satisfying formula (1) can more efficiently improve the collision resistance performance.
y≤0.2x+0.6 . . . (1)
[0054] Additionally, to further improve the collision resistance performance, it is more preferable to provide the tension member 12 in a range satisfying formula (2).
y≤0.2x+0.4 . . . (2)
[0055] Even more preferably, the following formulae (3) and (4) are satisfied.
y≤0.2x+0.25 . . . (3)
y≥0.2x . . . (4)
[0056] Here, as in
[0057] In addition, a description will be given of a case where when providing the tension member 12 in the structural member in which the top sheet portion 10A is formed with the one or two or more recessed portions 10Ab along the width direction, the tension member 12 is arranged close to less than a depth of the recessed portions 10Ab with respect to the top sheet portion 10A. In other words, a case will be described where the tension member 12 is provided so that the reinforcement position p< the depth of the recessed portions.
[0058] In this case, for example, as illustrated in
[0059] Alternatively, as illustrated in
[0060] Note that although
<Operation and Others>
[0061] Through an FEM analysis, the inventors analyzed in detail the behavior of member deformation by a three-point bending crush test for a structural member (the hollow member 1 without the tension member 12) with a closed cross section formed by the hat cross section member 10 and the bottom sheet portion 11 having dimensions as illustrated in
[0062] The behavior of member deformation by the three-point bending crush test is illustrated in
[0063] Then, in the present embodiment, the tension member 12 connects the sidewall portions 10B facing each other to each other to restrain the distance between the sidewall portions 10B facing each other from increasing when the member deforms due to, for example, a collision such that a load is input to the top sheet portion, thereby improving the collision resistance performance.
[0064] In other words, in the present embodiment, providing the tension member 12 as described above can improve the collision resistance performance of the structural member, particularly, in the collision form of bending deformation. The tension member 12 of the present embodiment restrains by tension (tensile force) the pair of sidewall portions 10B facing each other in the width direction from displacing in a direction away from each other. As a result, an out-of-plane bulge (buckling) of the pair of sidewall portions 10B facing each other is suppressed against the input of a collision load to the top sheet portion 10A or the bottom sheet portion 11. In other words, providing the tension member 12 based on the present embodiment can effectively suppress cross-sectional deformation of the member during a collision, and can improve the maximum load, particularly in bending deformation.
[0065] Furthermore, since the tension member 12 formed by a metal sheet bears tensile force against the collision load and does not necessarily bear a compressive force, the tension member 12 is effective even when it is a thin metal sheet. In other words, even when the tension member 12 is provided in order to improve the collision resistance performance, load increase can be suppressed compared to the conventional methods. Thus, providing the tension member 12 formed by a metal sheet as the reinforcement member can make small a mass increase due to that.
[0066] Furthermore, as can be seen from
[0067] More preferably, the tension member 12 is provided at a position that satisfies the above formula (1). In this case, by providing the tension member 12 at a suitable position according to the aspect ratio of the structural member, it is possible to provide a vehicle structural member having effectively improved collision resistance performance per mass of the member (see Examples). Specifically, the tension member 12 can be provided at an effective reinforcement position that is different depending on the aspect ratio of the structural member, and the present embodiment can improve the collision resistance performance more effectively by identifying the reinforcement position.
EXAMPLES
[0068] Next, Examples based on the present invention will be described.
[0069] Under the following conditions, an FEM analysis of member deformation by a three-point bending crush test was conducted to examine improvement of collision resistance performance by providing the tension member 12.
[0070] Vehicle structural members of the Examples had the configuration illustrated in
[0071] The strengths and sheet thicknesses of the hat cross section member 10 and the bottom sheet portion 11 forming the hollow member 1 and the tension member 12 were set as given in Table 1. Note that the unit of strength is [MPa]. Additionally, the bending R at the bent portions of the flange portions 12a of the tension member 12 was set to 0.3 mm.
TABLE-US-00001 TABLE 1 Sheet thickness Strength (mm) Hat cross section 1180 1.4 member Bottom sheet portion 590 1.2 Tension member 1470 0.8
[0072] Additionally, each Example and a Comparative Example were analyzed by setting to specifications as given in Table 2. In Table 2, the maximum load per mass of the structural member at that time was also listed.
TABLE-US-00002 TABLE 2 Maximum load per x y mass (kN/kg) Example 1 0.440 0.074 13.5 Example 2 0.440 0.200 16.3 Example 3 0.440 0.498 13.8 Example 4 0.440 0.646 12.5 Example 5 0.440 0.746 11.0 Comparative 0.440 Without 11.1 Example 1 reinforcement member
[0073] In addition, the ratio (p/h) of the reinforcement position p was represented as reinforcement height ratios y on the horizontal axis, and the maximum load per mass of the structural member was summarized on the vertical axis.
[0074] Note that the maximum load per mass in Example 5 is comparable to that of Comparative Example 1, but an absolute value of the maximum load in Example 5 is larger than that of Comparative Example 1.
[0075] Furthermore, the analysis was conducted by varying the aspect ratio of the hollow member 1. Table 3 shows the results.
TABLE-US-00003 TABLE 3 Maximum load per x y mass (kN/kg) Example 6 0.659 0.100 19.8 Example 7 0.659 0.266 23.6 Example 8 0.659 0.532 21.4 Example 9 0.659 0.664 18.4 Example 10 0.659 0.879 13.5 Comparative 0.659 Without 13.9 Example 2 reinforcement member Example 11 0.973 0.111 49.6 Example 12 0.973 0.299 54.2 Example 13 0.973 0.547 49.8 Example 14 0.973 0.746 47.0 Example 15 0.973 0.8440 40.7 Comparative 0.973 Without 44.0 Example 3 reinforcement member Example 16 0.440 0.063 39.4 Example 17 0.440 0.224 45.9 Example 18 0.440 0.413 38.9 Example 19 0.440 0.671 34.2 Example 20 0.440 0.800 29.9 Comparative 0.440 Without 33.3 Example 4 reinforcement member
[0076] Then, results summarized by plotting the aspect ratio x on the horizontal axis and the reinforcement height ratio y on the vertical axis are illustrated in
[0077] In
[0078] As described above, by providing the tension member 12, the absolute value of the maximum load in the structural member has been increased as compared with the cases without the tension member 12.
[0079] Additionally, it has been found that when the height of the tension member 12 is determined so as to satisfy the above formula (1), the maximum load per mass is also larger than that in the cases without the tension member 12.
[0080] Furthermore, an evaluation was performed on a relationship between the bending radius (bending R) at the bent portions of the flange portions 12a of the tension member 12, the sheet thickness, and the cited strength against the load in the bending crushing direction. Specifically, the maximum load per mass was obtained by varying the tensile strength and sheet thickness of the tension member 12 and the curvature radius (bending R) at the bent portions between the tension member 12 and the flange portions 12a formed at the end portions thereof.
[0081] Table 4 shows results of the evaluation.
TABLE-US-00004 TABLE 4 Sheet Maximum load Strength thickness Bending R per mass (MPa) (mm) (mm) (kN/kg) Example 2 1470 0.8 0.3 16.3 Example A 590 0.8 0.3 14.4 Example B 1470 0.8 3.2 14.1 Example C 1470 1.4 3.2 15.8
[0082] The tension member 12 is designed to provide a larger tensile force against the opening of the pair of sidewall portions 10B during a collision.
[0083] Table 4 shows that when the tensile strength and sheet thickness of the tension member 12 are equal, a smaller curvature radius at the bent portions is preferable, as illustrated in Example 2 and Example B.
[0084] Additionally, as illustrated in Example 2 and Example Ain Table 4, when the sheet thickness of the tension member 12 and the curvature radius at the bent portions are equal, a higher tensile strength of the tension member 12 is found to enable higher collision resistance performance. On the other hand, as described above, a smaller curvature radius is preferable. Thus, as illustrated in Example A and Example B, it is shown that it is preferable to reduce the curvature radius to 0.3 mm even if the strength is reduced from 1470 MPa class to 590 MPa class by setting the tensile strength of the tension member 12 lower, for example, to 590 MPa class or less.
[0085] In addition, as illustrated in Example B and Example C, when the tensile strength of the tension member 12 and the curvature radius at the bent portions are equal, a larger sheet thickness of the tension member 12 is found to enable higher collision resistance performance. However, as described above, a smaller curvature radius is preferable. For example, when the curvature radius is set as small as 0.3 mm or less, it is preferable that the sheet thickness of the tension member 12 is thin in order to achieve forming at the bent portions, and as illustrated in Example 2 and Example C, the sheet thickness of the tension member 12 is preferably as thin as, for example, 0.8 mm. Thus, preferably, a typical sheet thickness of the tension member 12 is, for example, from 50% to 60% of the sheet thickness of the hat cross section member 10.
[0086] Here, the entire contents of Japanese Patent Application No. 2019-033075 (filed on Feb. 26, 2019) and Japanese Patent Application No. 2020-005697 (filed on Jan. 17, 2020) to which the present application claims priority form a part of the present disclosure by reference. Although the present invention has been described with reference to a limited number of embodiments, the scope of rights of the present invention is not intended to be limited thereto, and modifications of each embodiment based on the above disclosure will be obvious to those skilled in the art.
REFERENCE SIGNS LIST
[0087] 1: Hollow member [0088] 10: Hat cross section member [0089] 10A: Top sheet portion [0090] 10Ab: Recessed portion [0091] 10B: Sidewall portion [0092] 10C: Flange [0093] 11: Bottom sheet portion [0094] 12: Tension member [0095] p: Reinforcement position [0096] w: Width [0097] x: Member aspect ratio [0098] y: Reinforcement height ratio