Tool for Fitting a Wheel to a Wheel Hub of a Vehicle
20220176740 · 2022-06-09
Inventors
Cpc classification
International classification
Abstract
A tool set for fitting a wheel to a wheel hub of a vehicle. The tool set comprises a wheel carrying bar and a support peg. The wheel carrying bar is configured to pivotably engage with the support peg.
Claims
1. A tool set for fitting a wheel to a wheel hub of a vehicle, the wheel hub comprising fixing features for fixing the wheel to the wheel hub, the tool set comprising: a wheel carrying bar comprising a first end, a second end, and a first wheel support region which extends away from the first end to a first bearing coupling provided at the second end; wherein the first bearing coupling of the wheel carrying bar comprises an opening at the second end from which extends a concave bearing surface which defines a cavity centred on a first coupling axis; a support peg comprising a third end, fourth end, a second bearing coupling being provided at the third end, and a second wheel support region extending away from the second bearing coupling towards a socket provided at the fourth end; wherein the third end of the second bearing coupling of the support peg comprises a male engagement member with a convex bearing surface which is centred on a second coupling axis; wherein the socket is configured to be engaged with or located in/on one of the hub fixing features; the first bearing coupling is configured to receive and pivotably engage with the second bearing coupling to thereby form a pivotable joint; and the first bearing coupling and second bearing coupling being configured to disconnect.
2. A tool set as claimed in claim 1 wherein the first bearing coupling and the second bearing coupling are configured to form a floating joint while pivotably engaged.
3. A tool set as claimed in claim 1 wherein the concave bearing surface of the first bearing coupling has a convergent lead-in region which reduces in diameter from the opening to a minimum diameter (Dmin), from which extends a support region comprising a spherical surface.
4. A tool set as claimed in claim 3 wherein a first cylindrical region of the same diameter as the minimum diameter (Dmin) extends between the convergent lead-in region and the spherical surface.
5. A tool set as claimed in claim 3 wherein the convergent lead-in region comprises a first frustoconical region extending a length X1 at a first angle of inclination A1 relative to the first coupling axis.
6. A tool set as claimed in claim 5 wherein the convergent lead-in region comprises a second frustoconical region extending a length X2 at a second angle of inclination A2 relative to the first coupling axis, the second frustoconical region extending from the first frustoconical region; the first frustoconical region spaced apart from the opening by the second frustoconical region, and the first angle of inclination A1 being less than the second angle of inclination A2.
7. A tool set as claimed in claim 6 wherein the convex bearing surface of the second bearing coupling is provided as a spherical surface; and a second cylindrical region, centred on the second coupling axis, extends a length X3 from the convex bearing surface along the second coupling axis some of the way towards the socket; the convex bearing surface, the second cylindrical region and socket being provided in series along the second coupling axis.
8. A tool set as claimed in claim 7 wherein the length X1 of the first frustoconical region of the first bearing coupling is substantially the same as the length X3 of the second cylindrical region of the second bearing coupling.
9. A tool set as claimed in claim 7 wherein the second wheel support region comprises, in series: a first sub-region which extends from the second cylindrical region, and the first sub-region increases in diameter along at least part of its length; a second sub-region of constant diameter; and a third sub-region which increases in diameter along its length to the socket.
10. A tool set as claimed in claim 1 wherein the concave bearing surface of the first bearing coupling has a first radius; the convex bearing surface of the second bearing coupling has a second radius; and the first radius is greater than the second radius.
11. A tool set as claimed in claim 1 wherein a slideable handle is provided on the wheel carrying bar, operable to slide along the first wheel support region, and along the second wheel support region to thereby push the wheel towards the socket along the wheel support region.
12. A tool set as claimed in claim 1 wherein the socket is configured to fit into a wheel hub fixing feature provided as a threaded passage for receiving a bolt.
13. A tool set as claimed in claim 12 wherein the socket comprises a male section compatible with the threaded passage so that the male section is operable to be slid into the threaded passage.
14. A tool set as claimed in claim 1 wherein the socket is configured to fit onto a wheel hub fixing feature provided as a threaded stud bolt for receiving a nut.
15. A tool set as claimed in claim 14 wherein the socket comprises a female sleeve compatible with the threaded stud bolt so that the socket is operable to be slid onto the threaded stud bolt.
16. A method of fitting a wheel to a wheel hub of a vehicle using a tool set, the method comprising: a. engaging a socket of a support peg with a fixing feature of the wheel hub; b. extending a wheel carrying bar through a fixing feature aperture on the wheel so that the wheel is carried on a first wheel support region of the wheel carrying bar; c. engaging a first bearing coupling of the wheel carrying bar with a second bearing coupling of the support peg; d. pivoting the wheel carrying bar relative to the support peg to lift the wheel; e. moving the wheel along a first wheel support region of the wheel carrying bar to a second end of the wheel carrying bar, across a pivotable joint and along a second wheel support region of the support peg towards a socket; f. locating the wheel in place on the wheel hub; g. disconnecting the wheel carrying bar from the support peg; h. fixing the wheel in place on the wheel hub with a wheel fixing feature compatible with a further fixing feature of the wheel hub; and i. disengaging a socket of the support peg from the further fixing feature of the wheel hub.
17. A method as claimed in claim 16 wherein before moving the wheel across the pivotable joint and along the second wheel support region of the support peg towards the socket, the first coupling axis and second coupling axis are aligned.
18. A method as claimed in claim 16 wherein moving the wheel along the first wheel support region comprises bringing a slideable handle into contact with the wheel and pushing the handle along the first wheel support region, across the pivotable joint and along the second wheel support region to thereby push the wheel towards the socket.
19. A tool kit comprising: a tool set comprising: a wheel carrying bar comprising a first end, a second end, and a first wheel support region which extends away from the first end to a first bearing coupling provided at the second end; wherein the first bearing coupling of the wheel carrying bar comprises an opening at the second end from which extends a concave bearing surface which defines a cavity centred on a first coupling axis; a support peg comprising a third end, fourth end, a second bearing coupling being provided at the third end, and a second wheel support region extending away from the second bearing coupling towards a socket provided at the fourth end; wherein the third end of the second bearing coupling of the support peg comprises a male engagement member with a convex bearing surface which is centred on a second coupling axis; wherein the socket is configured to be engaged with or located in/on one of the hub fixing features; the first bearing coupling is configured to receive and pivotably engage with the second bearing coupling to thereby form a pivotable joint; the first bearing coupling and second bearing coupling being configured to disconnect. the tool kit further being operable to: a. engage the socket of the support peg with the fixing feature of the wheel hub; b. extend the wheel carrying bar through a fixing feature aperture on the wheel so that the wheel is carried on the first wheel support region of the wheel carrying bar; c. engage the first bearing coupling of the wheel carrying bar with the second bearing coupling of the support peg; d. pivot the wheel carrying bar relative to the support peg to lift the wheel; e. move the wheel along the first wheel support region of the wheel carrying bar to the second end of the wheel carrying bar, across the pivotable joint and along the second wheel support region of the support peg towards the socket; f. locate the wheel in place on the wheel hub; g. disconnect the wheel carrying bar from the support peg; h. fix the wheel in place on the wheel hub with a wheel fixing feature compatible with a further fixing feature of the wheel hub; and i. disengage the socket of the support peg from the fixing feature of the wheel hub.
20. A vehicle comprising: a wheel; a wheel hub comprising fixing features for fixing the wheel to the wheel hub; a tool set comprising: a wheel carrying bar comprising a first end, a second end, and a first wheel support region which extends away from the first end to a first bearing coupling provided at the second end; wherein the first bearing coupling of the wheel carrying bar comprises an opening at the second end from which extends a concave bearing surface which defines a cavity centred on a first coupling axis; a support peg comprising a third end, fourth end, a second bearing coupling being provided at the third end, and a second wheel support region extending away from the second bearing coupling towards a socket provided at the fourth end; wherein the third end of the second bearing coupling of the support peg comprises a male engagement member with a convex bearing surface which is centred on a second coupling axis; wherein the socket is configured to be engaged with or located in/on one of the hub fixing features; the first bearing coupling is configured to receive and pivotably engage with the second bearing coupling to thereby form a pivotable joint; and the first bearing coupling and second bearing coupling being configured to disconnect.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Examples of the present disclosure will now be described with reference to the accompanying drawings, in which:
[0037]
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[0039]
[0040]
[0041]
[0042]
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[0050]
DETAILED DESCRIPTION
[0051]
[0052] The vehicle 14 may comprise a tool set 10 according to the present disclosure. In
[0053] Features of the tool set, some of which are optional, are shown in
[0054] The wheel carrying bar 100 comprises a first end 102 and a second end 104. In the example shown in the figures, the wheel carrying bar 100 is straight. The wheel carrying bar 100 comprises a first wheel support region 108 which extends away from the first end 102 to a first bearing coupling 106 provided at the second end 104. In use, the first end 102 is a free end. The wheel carrying bar 100 may comprise a handle 112 provided towards the first end 102, the handle 112 configured for receiving a force input from a user. The handle 112 may be fixed to the wheel carrying bar 100 so it is not moveable relative to the wheel carrying bar 100.
[0055] Thus the first bearing coupling 106, wheel support region 108 and handle 112 are arranged in series along the length of the wheel carrying bar 100.
[0056] Each type of support peg 200, 1200 comprises a third end 202, 1202 and fourth end 204, 1204, a second bearing coupling 206 being provided at the third end 202, 1202, and a second wheel support region 208 extends away from the second bearing coupling 206 towards a socket 210, 1210 provided at the fourth end 204, 1204.
[0057] The socket 210, 1210 of each example of support peg 200, 1200 is configured to be engaged with or located in/on one of the hub fixing features 42.
[0058] As will be shown, the socket 210 of the first example of support peg 200 (shown in
[0059] The first bearing coupling 106 is configured to pivotably engage with the second bearing coupling 206. That is to say, the first bearing coupling 106 is configured to form a pivotable joint 140 with the second bearing coupling 206.
[0060] As shown in
[0061] As shown in
[0062] As shown in
[0063] The first coupling axis 128 extends along length of wheel carrying bar 100. That is to say, in the examples shown, the wheel carrying bar 100 is substantially straight, and extends along (i.e. is co-axial and/or concentric with) the first coupling axis 128.
[0064] The second coupling axis 228 extends along length of support peg 200, 1200. That is to say, in the examples shown, the support peg 200, 1200 is substantially straight, and extends along (i.e. is co-axial and/or concentric with) the second coupling axis 228.
[0065] The wheel carrying bar 100 and support peg 200, 1200 may both have circular cross-sections along their length, and have the same diameter as one another at least along some of their length.
[0066] The first bearing coupling 106 is configured to receive the second bearing coupling 206, and the couplings 106, 206 are slidable relative to one another so that they may pivot relative to one another to form the pivotable joint 140.
[0067] The first bearing coupling 106 and the second bearing coupling 206 are configured to form a floating joint while pivotably engaged. That is to say, the second bearing coupling 206 is freely located in the first bearing coupling 106. Put another way, the second bearing coupling 206 is not fixed in the first bearing coupling 106, rather it is loose fitting.
[0068] As shown in
[0069] A first cylindrical region 126 of the same diameter as the minimum diameter Dmin extends between the convergent lead-in region 122 and the spherical surface 127. That is to say, the first cylindrical region 126 has the same diameter as the minimum diameter Dmin, and spaces apart the convergent lead-in region 122 and the spherical surface 127.
[0070] The convergent lead-in region 122 comprises a first frustoconical region 122-1 having a length X1 along its surface having a first angle of inclination A1 relative to the first coupling axis 128. That is to say, the convergent lead-in region 122 comprises a first frustoconical region 122-1 extending a length X1 at a first angle of inclination A1 relative to the first coupling axis 128.
[0071] The convergent lead-in region 122 comprises a second frustoconical region 122-2 having a length X2 along its surface having a second angle of inclination A2 relative to the first coupling axis 128. That is to say, the convergent lead-in region 122 comprises a second frustoconical region 122-2 extending a length X2 at a second angle of inclination A2 relative to the first coupling axis 128.
[0072] The second frustoconical region 122-2 extends from the first frustoconical region 122-1, the first frustoconical region 122-1 being spaced apart from the opening 110 by the second frustoconical region 122-2. The first angle of inclination A1 is less than the second angle of inclination A2.
[0073] The first angle of inclination A1 may be in the range of 10 to 30 degrees The first angle of inclination A1 may be in the range of 15 to 25 degrees. The first angle of inclination A1 may be about 20 degrees.
[0074] The second angle of inclination A2 may be in the range of 35 to 50 degrees. The second angle of inclination A2 may be in the range of 40 to 50 degrees. The second angle of inclination A2 may be about 45 degrees.
[0075] As shown in
[0076] Put another way, the convex bearing surface 220 of the second bearing coupling 206 is provided as a spherical surface 227. The second cylindrical region 226, centred on the second coupling axis 228, extends the length X3 from the convex bearing surface 220 along the second coupling axis 228 some of the way towards the socket 210, 1210. The convex bearing surface 220, the second cylindrical region 226 and socket 210, 1204 are provided in series along the second coupling axis 228.
[0077] The length X1 is substantially the same as the length X3. That is to say the length X1 of the first frustoconical region 122-1 of the first bearing coupling 106 is substantially the same as the length X3 of the second cylindrical region 226 of the second bearing coupling 206.
[0078] As indicated in
[0079] The first sub-region 208-1 increases in diameter from the second cylindrical region 226 along part of its length. The first sub-region 208-1 may be concave along its length. The first sub-region 208-1 extends from the second cylindrical region 226. The second sub-region 208-2 is of constant diameter. The third sub-region 208-3 increases in diameter along its length to the socket 210, 1210 and may be frustoconical. Hence a diameter of the socket 210, 1210 region (indicated with ref 208-4) is greater than the second sub-region 208-2.
[0080] The concave bearing surface 120 of the first bearing coupling 106 has a first radius R1. The convex bearing surface 220 of the second bearing coupling 206 has a second radius R2, and the first radius R1 is greater than the second radius R2. The first radius may be in the range of 3% to 11% greater than the second radius R2. The first radius R1 may be about 7% greater than the second radius R2.
[0081] The value of radius R1, radius R2, length X1, length X3 are chosen such, as shown in
[0082] By way of non limiting example:
the wheel carrying bar having may have a diameter of about 10 mm;
the first radius R1 may be about 3.1 mm;
the second radius R2 may be about 2.9 mm;
the length X1 and length X3 may be about 2 mm;
opening 110 may have a diameter of about 8.3 mm;
the first frustoconical region 122-1 may increase in diameter from 6.2 mm to 7.3 mm;
the second frustoconical region 122-1 may increase in diameter from 7.3 mm to 8.3 mm; and/or
the first cylindrical region 126 may extend about 0.9 mm along the first coupling axis 128 and have a diameter of about 6.2 mm.
[0083] In alternative non-limiting examples the dimensions may be different to that set out in the preceding paragraph. In further alternative non-limiting examples the dimensions may be different to that set out in the preceding paragraph, but may be provided in the same ratio to one another as set out in the preceding paragraph.
[0084] The socket 1210 of the example of
[0085] Alternatively, the socket 1210 of
[0086] Support pegs 1200 may be provided with the socket 1200 having a suitable external diameter, which by way of non limiting example may be about 12 mm or 14 mm.
[0087] Alternatively, the socket 210 of the first example (shown in
[0088] The socket 210 may comprise a female sleeve 264, as shown in
[0089] The socket 210 may comprise a female threaded section compatible with the threaded stud bolt 60 so that the socket 210 may be screwed onto the threaded stud bolt 60. That is to say, the socket 210 of the wheel carrying bar 100 may comprise a female threaded section which is configured to screw onto a threaded stud bolt 60 which extends from the hub 40 of the vehicle 14 (as shown in
[0090] A stud bolt may be provided to fit inside the sleeve 264, and thus to extend out of the sleeve 264, to provide an unthreaded male section or a male threaded section.
[0091] Support pegs 200 may be provided with the cavity 265 having a suitable internal diameter, which by way of non limiting example may be about 12 mm or 14 mm.
[0092] The socket 210, 1210 may comprise a plastic coating, end cap or sleeve. The coating, end cap or sleeve may comprise polyurethane. This has the advantage that the socket 210, 1210 which interfaces with features of the hub 40 is made of a material that will not damage the features of the hub 40 (for example threaded portions). Also the plastic may provide additional grip to help maintain the socket 200 in engagement with features of the hub 40 (for example the passage 50 or bolt 60).
[0093] A method of fitting a wheel to a wheel hub of a vehicle using the apparatus of the present disclosure is illustrated in
[0094] In
[0095] Appropriate to the type of hub 40, the socket 210 of the support peg 200 (as shown in
[0096] Alternatively, as shown in
[0097] The wheel carrying bar 100 is extended by the user into (i.e. passed through) a fixing feature aperture 80 on the wheel 12 so that the wheel 12 may be carried on the first wheel support region 108 of the wheel carrying bar 100 as shown in
[0098] From the orientation shown in
[0099] Also as shown in
[0100] As shown in
[0101] As shown in
[0102] In an example in which the slidable handle 152 is present on the wheel carrying bar 100, the step of moving (e.g. sliding) the wheel 12 along the first wheel support region 108 comprises bringing the abutment 152 of the handle 150 into contact with the wheel 12 and pushing handle 150 along the first wheel support region 108.
[0103] The method may comprise the step of before moving (for example sliding) the wheel 12 across the pivotable joint 140 and along the second wheel support region 208 of the support peg 200, 1200 towards the socket 210, 1210, the first coupling axis 128 and second coupling axis 228 are aligned, as shown in
[0104] With the first coupling axis 128 and the second coupling axis 228 aligned, the wheel may be moved (for example pushed by the handle 112) across the pivotable joint 140 and along the second wheel support region 208 to thereby push/drive the wheel 12 towards the socket 210, 1210 in the direction shown by the arrows till it reaches the position shown in
[0105] The wheel 12 may then be located in place on the wheel hub 40 by sliding the wheel 12 along to and onto the enlarged diameter region of the socket 210, 1210 (sub region 208-4), which is sized to have a diameter slightly smaller than the diameter of the fixing aperture 80, so the wheel can pass long the enlarged diameter 208-4 of the socket region 210, 1210, and so the fixing aperture is located in the correct position on the hub 40.
[0106] The wheel carrying bar 100 may then be disconnected from the support peg 200, 1200.
[0107] Wheel fixing features, which may be bolts 51 or nuts 62 depending on the example, may be used to clamp the wheel 12 to the wheel hub 40.
[0108] In the examples of
[0109] In the examples of
[0110] Once at least some of the nuts/bolts are in place, the support peg 200 can be removed from the wheel hub fixing feature 42 of the wheel hub 40 and the wheel fixing feature aperture 80. That is to say, once at least some of the nuts/bolts are in place and holding the wheel 12 to the hub 40, the socket 210, 1210 of the support peg 200, 1200 can be disengaged from the fixing feature 42 of the wheel hub 40.
[0111] Then the remaining wheel fixing feature 51, 62 may be engaged in place of the support peg 200 in the last hub fixing feature location. The wheel fixing feature (i.e. bolt 51 and nuts 62 can then be tightened to the required torque in order for the wheel to be properly fixed to the hub 40.
[0112] The wheel carrying bar 100 and support pegs 200, 1200 may then be disassembled and stowed away as required.
[0113] As shown in
[0114] Hence there is provided a tool, tool set, a tool kit, a vehicle comprising a tool set, a method of fitting a wheel to a wheel hub of a vehicle and a tool kit further comprising instructions defining the method of fitting a wheel to a wheel hub of a vehicle.
[0115] Present workplace regulations in the United Kingdom stipulate that if an object is greater than 10 KG in weight, then some form of mechanical assist must be used if available. The apparatus of the present disclosure provides such mechanical assist for the problem of fitting wheels to cars.
[0116] The apparatus and method of the present disclosure provide a system for the easy fitting of a wheel to a vehicle which makes it easy to fit the wheel in the desired location on the hub of the vehicle, as well as requiring less effort on the part of the user to do so. This enables a wider range of users to be able to fit wheels to their vehicles, as well as preventing, or at least reducing the chance of, injury to a user through straining to fit a wheel using a method of the related art.
[0117] Hence the apparatus and method of the present disclosure contributes to the health and safety of the user, whether the user is a vehicle owner and hence only changes a wheel occasionally or a mechanic who may often need to install a wheel on a vehicle.
[0118] The use of the support peg 200, 1200 coupled to the wheel carrying bar 100 also enables the user to more easily line up the aperture 80 of the wheel 12 with its location point on the hub 40. This is because the user is only required to engage the wheel carrying bar 100 and support peg 200, 1200. After this, the wheel 12 is guided to the correct position by being slid along the wheel carrying bar 100 and support peg 200. Hence in poor light conditions (e.g. when dark) or in bad weather (e.g. raining or snow) the support peg 200 and wheel carrying bar 100 provides a means for guiding the wheel 12 to the correct position on the hub 40 which is easier than examples of the related art.
[0119] The apparatus of the present disclosure may be easily assembled and disassembled, and easily stowed in a vehicle for storage. Additionally, the apparatus of the present disclosure may be relatively inexpensively manufactured and provides a robust piece of equipment that is operable for use for many years. It may also be operated with minimal instruction so that even an inexperienced user may gain the benefit of the tool.
[0120] Joining the wheel carrying bar 100 and support peg 200, 1200 using a ball and a socket arrangement according the present disclosure, with the concave end on the wheel carrying bar 100 (i.e. the lever) and the support peg 200, 1200 having a convex end, is advantageous because, as shown in the sequence of
[0121] Attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
[0122] All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive.
[0123] Each feature disclosed in this specification (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
[0124] The invention is not restricted to the details of the foregoing embodiment(s). The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.