ACOUSTIC WAVE DEVICE
20220182035 · 2022-06-09
Inventors
- Katsuya DAIMON (Nagaokakyo-shi, JP)
- Yasumasa TANIGUCHI (Nagaokakyo-shi, JP)
- Koji YAMAMOTO (Nagaokakyo-shi, JP)
Cpc classification
H03H9/02574
ELECTRICITY
H03H9/02015
ELECTRICITY
H03H9/02228
ELECTRICITY
International classification
Abstract
An acoustic wave device includes a piezoelectric substrate and an IDT electrode on the piezoelectric substrate. The IDT electrode includes first and second electrode fingers. When the propagation direction of acoustic waves is a first direction and the direction orthogonal or substantially orthogonal to the first direction is a second direction, an intersecting region of the IDT electrode includes a central region located toward the middle in the second direction and first and second edge regions on both sides in the second direction of the central region. The first and second electrode fingers include epitaxially grown oriented films in the central region and portions that do not include the oriented films in the first and second edge regions.
Claims
1. An acoustic wave device comprising: a piezoelectric substrate; and an IDT electrode on the piezoelectric substrate; wherein the IDT electrode includes a first busbar and a second busbar facing each other, a plurality of first electrode fingers with one ends connected to the first busbar, and a plurality of second electrode fingers with one ends connected to the second busbar, the plurality of first electrode fingers and the plurality of second electrode fingers being interdigitated with each other; when a propagation direction of acoustic waves is a first direction and a direction orthogonal or substantially orthogonal to the first direction is a second direction, a portion in which the first electrode fingers overlap with the second electrode fingers as viewed in the first direction is an intersecting region including a central region located toward a middle in the second direction, a first edge region in a portion of the central region closer to the first busbar than to the second busbar, and a second edge region disposed in a portion of the central region closer to the second busbar than to the first busbar; the first electrode fingers and the second electrode fingers include epitaxially grown oriented films in the central region; and the first electrode fingers and the second electrode fingers include portions that do not include the oriented films in the first edge region and the second edge region.
2. The acoustic wave device according to claim 1, wherein a dielectric film is provided in at least a portion of a portion between the first and second electrode fingers and the piezoelectric substrate in the first edge region and the second edge region.
3. The acoustic wave device according to claim 1, wherein the first edge region includes a first end region including ends of the plurality of second electrode fingers, and the second edge region includes a second end region including ends of the plurality of first electrode fingers; and the first electrode fingers and the second electrode fingers are directly on the piezoelectric substrate in the first end region and the second end region.
4. The acoustic wave device according to claim 1, wherein the first edge region includes a first end region including ends of the plurality of second electrode fingers, and the second edge region includes a second end region including ends of the plurality of first electrode fingers; and the first electrode fingers and the second electrode fingers do not include the oriented films in the first end region and the second end region.
5. The acoustic wave device according to claim 1, wherein the first electrode fingers and the second electrode fingers are directly on the piezoelectric substrate in the central region.
6. The acoustic wave device according to claim 1, wherein a low acoustic velocity region in which an acoustic velocity is lower than in the central region is provided in the first edge region and the second edge region of the IDT electrode.
7. The acoustic wave device according to claim 1, wherein the piezoelectric substrate includes a high velocity material layer and a piezoelectric layer directly or indirectly on the high velocity material layer; and an acoustic velocity of bulk waves propagating through the high velocity material layer is higher than an acoustic velocity of acoustic waves propagating through the piezoelectric layer.
8. The acoustic wave device according to claim 7, wherein the piezoelectric substrate includes a low velocity film between the high velocity material layer and the piezoelectric layer; and an acoustic velocity of bulk waves propagating through the low velocity film is lower than an acoustic velocity of bulk waves propagating through the piezoelectric layer.
9. The acoustic wave device according to claim 7, wherein the high velocity material layer is a high velocity support substrate.
10. The acoustic wave device according to claim 7, wherein the piezoelectric substrate includes a support substrate; and the high velocity material layer is a high velocity film on the support substrate.
11. The acoustic wave device according to claim 2, wherein the first edge region includes a first end region including ends of the plurality of second electrode fingers, and the second edge region includes a second end region including ends of the plurality of first electrode fingers; and the first electrode fingers and the second electrode fingers are directly on the piezoelectric substrate in the first end region and the second end region.
12. The acoustic wave device according to claim 2, wherein the first edge region includes a first end region including ends of the plurality of second electrode fingers, and the second edge region includes a second end region including ends of the plurality of first electrode fingers; and the first electrode fingers and the second electrode fingers do not include the oriented films in the first end region and the second end region.
13. The acoustic wave device according to claim 3, wherein the first edge region includes a first end region including ends of the plurality of second electrode fingers, and the second edge region includes a second end region including ends of the plurality of first electrode fingers; and the first electrode fingers and the second electrode fingers do not include the oriented films in the first end region and the second end region.
14. The acoustic wave device according to claim 2, wherein the first electrode fingers and the second electrode fingers are directly on the piezoelectric substrate in the central region.
15. The acoustic wave device according to claim 3, wherein the first electrode fingers and the second electrode fingers are directly on the piezoelectric substrate in the central region.
16. The acoustic wave device according to claim 4, wherein the first electrode fingers and the second electrode fingers are directly on the piezoelectric substrate in the central region.
17. The acoustic wave device according to claim 2, wherein a low acoustic velocity region in which an acoustic velocity is lower than in the central region is provided in the first edge region and the second edge region of the IDT electrode.
18. The acoustic wave device according to claim 3, wherein a low acoustic velocity region in which an acoustic velocity is lower than in the central region is provided in the first edge region and the second edge region of the IDT electrode.
19. The acoustic wave device according to claim 4, wherein a low acoustic velocity region in which an acoustic velocity is lower than in the central region is provided in the first edge region and the second edge region of the IDT electrode.
20. The acoustic wave device according to claim 6, wherein a low acoustic velocity region in which an acoustic velocity is lower than in the central region is provided in the first edge region and the second edge region of the IDT electrode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0021] Preferred embodiments of the present invention will be described below with reference to the drawings.
[0022] Preferred embodiments described herein are examples and partial substitutions or combinations of the structures are possible between different preferred embodiments.
[0023]
[0024] An acoustic wave device 1 includes a piezoelectric substrate 2. An IDT electrode 7 is provided on the piezoelectric substrate 2. Acoustic waves are excited by applying an AC voltage to the IDT electrode 7. Here, the propagation direction of acoustic waves is a first direction x and the direction orthogonal or substantially orthogonal to the first direction x is a second direction y. A pair of reflectors 8 and 9 are provided on both sides in the first direction x of the IDT electrode 7 on the piezoelectric substrate 2.
[0025] The IDT electrode 7 includes a first busbar 16 and a second busbar 17 that face each other, a plurality of first electrode fingers 18, and a plurality of second electrode fingers 19. One ends of the plurality of first electrode fingers 18 are connected to the first busbar 16. One ends of the plurality of second electrode fingers 19 are connected to the second busbar 17. The plurality of first electrode fingers 18 and the plurality of second electrode fingers 19 are interdigitated with each other.
[0026] Each of the IDT electrode 7, the reflector 8, and the reflector 9 includes a laminated metal film in which, for example, a Ti layer, an AlCu layer, and a Ti layer are laminated in this order from the piezoelectric substrate 2. However, the materials of the IDT electrode 7, the reflector 8, and the reflector 9 are not limited to the ones described above. For example, an Al layer may be used instead of the AlCu layer. The IDT electrode 7, the reflector 8, and the reflector 9 may be made from a single-layer metal film.
[0027] In the IDT electrode 7, the portion in which the first electrode finger 18 overlaps with the second electrode finger 19 as viewed in the first direction x is an intersecting region A. The intersecting region A includes a central region B located towards the middle in the second direction y.
[0028] The intersecting region A includes a first edge region C.sub.1 disposed in the portion of the central region B closer to the first busbar 16 than to the second busbar 17 and a second edge region C.sub.2 disposed in the portion of the central region B closer to the second busbar 17 than to the first busbar 16. The first edge region C.sub.1 includes a first end region E.sub.1 including the ends of the plurality of second electrode fingers 19 and a first inner edge region D.sub.1 located on the inner side in the second direction y of the first end region E.sub.1. The second edge region C.sub.2 includes a second end region E.sub.2 including the ends of the plurality of first electrode fingers 18 and a second inner edge region D.sub.2 located on the inner side in the second direction y of the second end region E.sub.2.
[0029] The IDT electrode 7 includes a first gap region F.sub.1located between the first edge region C.sub.1and the first busbar 16 and a second gap region F.sub.2 located between the second edge region C.sub.2 and the second busbar 17. The first edge region C.sub.1, the second edge region C.sub.2, the first gap region F.sub.1, and the second gap region F.sub.2 extend in the first direction x. The first end region E.sub.1 and the first inner edge region D.sub.1 of the first edge region C.sub.1 and the second end region E.sub.2 and the second inner edge region D.sub.2 of the second edge region C.sub.2 also extend in the first direction x.
[0030]
[0031] As illustrated in
[0032] Similarly, as illustrated in
[0033] In the present preferred embodiment, each of the first busbar 16 and the second busbar 17 includes the epitaxially grown oriented film. However, the first busbar 16 and the second busbar 17 do not need to include the epitaxially grown oriented film. The first busbar 16 and the second busbar 17 may include, for example, an uniaxially orientated crystalline film, a non-oriented polycrystalline film, and the like.
[0034] As described above, the IDT electrode 7 according to the present preferred embodiment includes a laminated metal film in which, for example, a Ti layer, an AlCu layer, and a Ti layer are laminated. Any of the Ti layer, the AlCu layer, and the Ti layer of the first portion 18a of the first electrode finger 18 and the first portion 19a of the second electrode finger 19 includes the epitaxially grown oriented film. In contrast, any of the Ti layer, the AlCu layer, and the Ti layer of the second portion 18b of the first electrode finger 18 and the second portion 19b of the second electrode finger 19 includes, for example, an uniaxially orientated crystalline film, a non-oriented polycrystalline film, and the like. It should be noted that the epitaxially grown oriented film represents a polycrystalline film that has a twin-crystal structure in this specification.
[0035]
[0036] As described above, the epitaxially grown oriented film has a twin-crystal structure. Accordingly, when the pole measurement of the epitaxially grown oriented film is performed by X-ray diffraction, the diffraction pattern includes a plurality of symmetry centers, as illustrated by the dashed circles in
[0037]
[0038] In the first edge region C.sub.1, a dielectric film 15 is provided between the first and second electrode fingers 18 and 19 and the piezoelectric substrate 2. More specifically, the dielectric film 15 is provided across the first edge region C.sub.1. Similarly, as illustrated in
[0039] In the present preferred embodiment, the first portion 18a of the first electrode finger 18 and the first portion 19a of the second electrode finger 19 are provided directly on the piezoelectric substrate 2. The second portion 18b of the first electrode finger 18 and the second portion 19b of the second electrode finger 19 are provided indirectly on the piezoelectric substrate 2 with the dielectric film 15 interposed therebetween. However, the second portion 18b of the first electrode finger 18 and the second portion 19b of the second electrode finger 19 may be provided directly on the piezoelectric substrate 2.
[0040] As illustrated in
[0041] Here, when the acoustic velocity in the central region B is V1 and the acoustic velocity in the first low acoustic velocity region L.sub.1 and the second low acoustic velocity region L.sub.2 is V2, V2<V1 is satisfied.
[0042] In the first gap region F.sub.1, only the plurality of first electrode fingers 18 of the plurality of first electrode fingers 18 and the plurality of second electrode fingers 19 are provided. Accordingly, the acoustic velocity in the first gap region F.sub.1 is higher than the acoustic velocity in the central region B. As described above, a first high acoustic velocity region H.sub.1 is provided in the first gap region F.sub.1.
[0043] Similarly, in the second gap region F.sub.2, only the plurality of second electrode fingers 19 of the plurality of first electrode fingers 18 and the plurality of second electrode fingers 19 are provided. Accordingly, the acoustic velocity in the second gap region F.sub.2 is higher than the acoustic velocity in the central region B. As described above, a second high acoustic velocity region H.sub.2 is provided in the second gap region F.sub.2. Here, when the acoustic velocity in the first high acoustic velocity region H.sub.1 and the second high acoustic velocity region H.sub.2 is V3, V1<V3 is satisfied.
[0044] The relationship between the acoustic velocities in these regions is indicated by V2<V1<V3. The relationship between the acoustic velocities as described above is illustrated in
[0045] In the second direction y, the central region B, the first low acoustic velocity region L.sub.1, and the first high acoustic velocity region H.sub.1 are disposed in this order. Similarly, in the second direction y, the central region B, the second low acoustic velocity region L.sub.2, and the second high acoustic velocity region H.sub.2 are disposed in this order. By causing a piston mode due to the difference between the acoustic velocities in these regions, a spurious response due to a transverse mode can be reduced or prevented. The acoustic wave device 1 does not necessarily include the first low acoustic velocity region L.sub.1, the second low acoustic velocity region L.sub.2, the first high acoustic velocity region H.sub.1, and the second high acoustic velocity region H.sub.2.
[0046] As illustrated in
[0047] The low velocity film 5 is a relatively low velocity film. More specifically, the acoustic velocity of bulk waves propagating through the low velocity film 5 is lower than the acoustic velocity of bulk waves propagating through the piezoelectric layer 6. In the present preferred embodiment, the low velocity film 5 is, for example, a silicon oxide film. Silicon oxide can be represented by SiO.sub.x. Here, x is any positive number. In the present preferred embodiment, the low velocity film 5 is, for example, a SiO.sub.2 film. The material of the low velocity film 5 is not limited to the material described above and may be, for example, glass, silicon oxynitride, tantalum oxide, or a material including, as a main component, a compound obtained by adding fluorine, carbon, or boron to silicon oxide.
[0048] The high velocity material layer is a relatively high velocity layer. More specifically, the acoustic velocity of bulk waves propagating through the high velocity material layer is higher than the acoustic velocity of acoustic waves propagating through the piezoelectric layer 6. In the present preferred embodiment, the high velocity material layer is the high velocity film 4. The high velocity film 4 of the acoustic wave device 1 is, for example, a silicon nitride film. The material of the high velocity film 4 is not limited to the material described above and may be, for example, aluminum oxide, silicon carbide, silicon oxynitride, silicon, sapphire, lithium tantalate, lithium niobate, quartz, alumina, zirconia, cordierite, mullite, steatite, forsterite, magnesia, diamond-like carbon (DLC) film, diamond, or a medium including the material described above as a main component.
[0049] The support substrate 3 is, for example, a silicon substrate in the present preferred embodiment. The material of the support substrate 3 is not limited to the material described above and may be, for example, a piezoelectric material such as aluminum oxide, lithium tantalate, lithium niobate, or quartz, various ceramics such as alumina, magnesia, silicon nitride, aluminum nitride, silicon carbide, zirconia, cordierite, mullite, steatite, or forsterite, a dielectric such as sapphire, diamond, or glass, a semiconductor such as gallium nitride, or resin.
[0050] The acoustic wave device 1 according to the present preferred embodiment has a laminated structure in which the high velocity film 4, the low velocity film 5, and the piezoelectric layer 6 are laminated in this order, such that the energy of acoustic waves can be effectively confined to the piezoelectric layer 6 side. The piezoelectric substrate 2 may be a piezoelectric substrate including only the piezoelectric layer 6.
[0051] The present preferred embodiment has the following structure. 1) In the central region B, the first electrode finger 18 and the second electrode finger 19 include the first portion 18a and the first portion 19a that include the epitaxially grown oriented films. 2) In the first edge region C.sub.1 and the second edge region C.sub.2, the first electrode finger 18 and the second electrode finger 19 include the second portion 18b and the second portion 19b that do not include the epitaxially grown oriented films. Accordingly, electric power handling capability is improved and electrode destruction due to the momentary application of electric power is unlikely to occur. This will be described below.
[0052] The excitation intensity of the IDT electrode 7 is large particularly in the central region B. Accordingly, the IDT electrode 7 is likely to be destroyed particularly in the central region B when a certain electric power is continuously applied. In contrast, in the present preferred embodiment, the first electrode finger 18 and the second electrode finger 19 include the first portion 18a and the first portion 19a that include the epitaxially grown oriented films in the central region B. This can improve electric power handling capability. More specifically, it is possible to increase the durability of the IDT electrode 7 against the continuous application of certain electric power.
[0053] In the IDT electrode 7, large electric power is likely to be momentarily applied in the first edge region C.sub.1 and the second edge region C.sub.2 in which the vicinity of the ends of the electrode fingers is located. In contrast, in the present preferred embodiment, in the first edge region C.sub.1 and the second edge region C.sub.2, the first electrode finger 18 includes the second portion 18b that does not include the epitaxially grown oriented film and the second electrode finger 19 includes the second portion 19b that does not include the epitaxially grown oriented film. This can increase the durability of the IDT electrode 7 in the first edge region C.sub.1 and the second edge region C.sub.2 against the momentary application of electric power. Accordingly, in the present preferred embodiment, electrode destruction is unlikely to occur when large electric power is momentarily applied.
[0054] Here, the materials and design parameters in the individual components of the acoustic wave device 1 according to the present preferred embodiment will be described below. However, the materials and design parameters described below are examples and are not limited to those described below. The wavelength defined by the electrode finger pitch of the IDT electrode 7 is denoted as X. The electrode finger pitch is the distance between the center lines of the first electrode finger 18 and the second electrode finger 19 adjacent to each other. It is assumed that the dimension of the intersecting region A of the IDT electrode 7 along the second direction y is the crossing width.
[0055] Support substrate 3: material is silicon (Si), plane orientation is (111).
[0056] High velocity film 4: material is silicon nitride (SiN), film thickness is about 300 nm.
[0057] Low velocity film 5: material is SiO.sub.2, film thickness is about 300 nm.
[0058] Piezoelectric layer 6: material is lithium tantalate (LiTaO.sub.3), film thickness is about 400 nm.
[0059] Dielectric film 15: material is tantalum oxide (Ta.sub.2O.sub.5), film thickness is about 30 nm.
[0060] IDT electrode 7: material includes Ti, AlCu, and Ti in order from piezoelectric substrate 2, film thicknesses are about 12 nm, about 100 nm, and about 4 nm in order from piezoelectric substrate 2.
[0061] Wavelength λ of IDT electrode 7: about 2 μm
[0062] Duty of IDT electrode 7: about 0.5
[0063] Number of pairs of first electrode finger 18 and second electrode finger 19 of IDT electrode 7: 100 pairs
[0064] Crossing width of IDT electrode 7: about 40 μm
[0065] In the present preferred embodiment, the first busbar 16 and the second busbar 17 include the epitaxially grown oriented films. However, the first busbar 16 and the second busbar 17 do not need to include the epitaxially grown oriented films. The first busbar 16 and the second busbar 17 may include, for example, an uniaxially orientated crystalline film, a non-oriented polycrystalline film, and the like.
[0066] The IDT electrode 7 can be formed by, for example, a photolithography method. More specifically, the first busbar 16, the second busbar 17, the first portion 18a of the first electrode finger 18, and the first portion 19a of the second electrode finger 19 are formed on the piezoelectric substrate 2 by, for example, a photolithography method or the like. At this time, the Ti layer, the AlCu layer, and the Ti layer of the first busbar 16, the second busbar 17, the first portion 18a of the first electrode finger 18, and the first portion 19a of the second electrode finger 19 are formed by epitaxial growth.
[0067] Next, the second portion 18b of the first electrode finger 18 and the second portion 19b of the second electrode finger 19 are formed by, for example, a photolithography method or the like. At this time, the Ti layer, the AlCu layer, and the Ti layer of the second portion 18b of the first electrode finger 18 and the second portion 19b of the second electrode finger 19 are formed without using epitaxial growth.
[0068] In manufacturing the acoustic wave device 1 including the dielectric film 15 as in the present preferred embodiment, the dielectric film 15 is preferably formed before the IDT electrode 7 is formed.
[0069] Here, the dimensions along the first direction x of the first electrode finger 18 and the second electrode finger 19 are assumed to be the widths. The widths of the first electrode finger 18 and the second electrode finger 19 are constant or substantially constant in the present preferred embodiment. The first electrode finger 18 of the IDT electrode 7 may include a wide portion with a width larger than the portion located in the central region B, in the portion located in at least one of the first edge region C.sub.1 and the second edge region C.sub.2. Similarly, the second electrode finger 19 may include a wide portion in the portion located in at least one of the first edge region C.sub.1 and the second edge region C.sub.2. This may define the first low acoustic velocity region Li and the second low acoustic velocity region L.sub.2.
[0070] The dielectric film 15 according to the present preferred embodiment has, for example, a zonal shape, but the shape of the dielectric film 15 is not limited to this. In a first modification of the first preferred embodiment illustrated in
[0071] As described above, in the piezoelectric substrate 2 according to the first preferred embodiment, the piezoelectric layer 6 is provided indirectly on the high velocity film 4 as the high velocity material layer with the low velocity film 5 interposed therebetween. However, the structure of the piezoelectric substrate 2 is not limited to the structure described above. Second to fourth modifications of the first preferred embodiment in which only the structure of the piezoelectric substrate is different from that of the first preferred embodiment will be described below. In the second to fourth modifications, as in the first preferred embodiment, the electric power handling capability can be improved and the electrode destruction is unlikely to occur due to momentary application of electric power. In addition, the energy of acoustic waves can be effectively confined to the piezoelectric layer side.
[0072] In the second modification illustrated in
[0073] The material of the high velocity support substrate 24 may be, for example, aluminum oxide, silicon carbide, silicon nitride, silicon oxynitride, silicon, sapphire, lithium tantalate, lithium niobate, quartz, alumina, zirconia, cordierite, mullite, steatite, forsterite, magnesia, DLC film, diamond, or a medium including the above material as a main component.
[0074] In the third modification illustrated in
[0075] In the fourth modification illustrated in
[0076] In contrast, in the fifth modification of the first preferred embodiment illustrated in
[0077]
[0078] As illustrated in
[0079] The first electrode finger 38 of an IDT electrode 37 includes the first portion 18a and the second portion 18b in the first edge region C.sub.1 and the second edge region C.sub.2. Similarly, the second electrode finger 39 includes the first portion 19a and the second portion 19b in the first edge region C.sub.1 and the second edge region C.sub.2. More specifically, the first portion 18a of the first electrode finger 38 and the first portion 19a of the second electrode finger 39 are located in the first end region E.sub.1 of the first edge region C.sub.1 and the second end region E.sub.2 of the second edge region C.sub.2. The second portion 18b of the first electrode finger 38 and the second portion 19b of the second electrode finger 39 are located in the first inner edge region D.sub.1 of the first edge region C.sub.1 and the second inner edge region D.sub.2 of the second edge region C.sub.2.
[0080] In the first end region E.sub.1 of the first edge region C.sub.1 and the second end region E.sub.2 of the second edge region C.sub.2, the dielectric film 15 is not provided between the first and second electrode fingers 38 and 39 and the piezoelectric substrate 2. In contrast, in the first inner edge region D.sub.1 of the first edge region C.sub.1 and the second inner edge region D.sub.2 of the second edge region C.sub.2, the dielectric film 15 is provided between the first and second electrode fingers 38 and 39 and the piezoelectric substrate 2.
[0081] In manufacturing the acoustic wave device 31, there may be misalignment in the positional relationship between the dielectric film 15 and the IDT electrode 37 due to manufacturing variations. Even in such a case, the first low acoustic velocity region L.sub.1 and the second low acoustic velocity region L.sub.2 can be more reliably formed. Accordingly, a spurious response due to a transverse mode can be more reliably reduced or prevented.
[0082] In addition, in the present preferred embodiment, the first electrode finger 38 and the second electrode finger 39 include the first portion 18a and the first portion 19a in the central region B and include the second portion 18b and the second portion 19b in the first edge region C.sub.1 and the second edge region C.sub.2. Accordingly, as in the first preferred embodiment, the electric power handling capability can be improved and the electrode destruction due to momentary application of electric power is unlikely to occur.
[0083] While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.