MULTIPLE LOOP POWER GENERATION USING SUPER CRITICAL CYCLE FLUID WITH SPLIT RECUPERATOR
20220178278 · 2022-06-09
Assignee
Inventors
- Richard Alan Huntington (Spring, TX, US)
- Frank F. Mittricker (Jamul, CA, US)
- Loren K. Starcher (Longboat Key, FL, US)
Cpc classification
F01K19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K7/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01K23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Systems and methods for transferring and converting heat to a power cycle using a plurality of heat transfer fluids, loops and heat exchange devices to convert heat to useful work and/or power. Power is generated using intermediate heat transfer loops (IHTL) and an intermediate heat transfer fluid (IHTF) to cool the hot exhaust power cycle fluid (PCF) stream that is at or above its critical conditions. The temperature of the IHTF can be increased by 100° C., 150° C., 200° C., 250° C., 300° C., 350° C., 400° C., 450° C., 500° C., 550° C. or more by exchanging heat with the PCF, either directly or indirectly.
Claims
1. A method for generating power, comprising: a) providing three or more discreet heat transfer devices, arranged in series, and confined within one or more contained housings that are fluidly connected; b) circulating an intermediate heat transfer fluid stream in series through the one or more housings and about the three or more discreet heat transfer devices; c) circulating at least a portion of a hot exhaust power cycle fluid stream to the first of the three or more discreet heat transfer devices to cool the hot exhaust power cycle fluid stream becoming a cool low-pressure power cycle fluid stream and to heat the intermediate heat transfer fluid stream; d) separating the cool low-pressure power cycle fluid stream into at least a first portion and a second portion; e) circulating the first portion of the cool low-pressure power cycle fluid stream to a tertiary heat transfer device to reject residual heat from the power cycle fluid stream to an external system to form a cold low-pressure power cycle fluid stream; f) pumping or compressing at least a portion of the cold low-pressure power cycle fluid stream to form a cold high-pressure power cycle fluid stream; g) circulating at least a portion of the cold high-pressure power cycle fluid stream to the third of the three or more discreet heat transfer devices to heat the cold high-pressure power cycle fluid stream and to cool the intermediate heat transfer fluid stream to form a 1.sup.st warm high-pressure power cycle fluid stream; h) pumping or compressing the second portion of the cool low-pressure power cycle fluid stream to form a 2.sup.nd warm high-pressure power cycle fluid stream; i) mixing the 1.sup.st warm high-pressure power cycle fluid stream and the 2.sup.nd warm high-pressure power cycle fluid stream to form a mixed warm high-pressure power cycle fluid stream; j) circulating the mixed warm high-pressure power cycle fluid stream to the second of the three or more discreet heat transfer devices to form a hot high-pressure power cycle fluid stream; k) circulating and heating a primary heat transfer fluid using an external heat source to provide a heated primary heat transfer fluid; l) circulating at least a portion of the heated primary heat transfer fluid to a heat transfer device to further heat the hot high-pressure power cycle fluid stream to form a very hot high-pressure power cycle fluid stream; and m) circulating the very-hot high-pressure power cycle fluid stream to an expansion turbine device to form the said hot exhaust power cycle fluid stream and generate power.
2. The method of claim 1 further comprising circulating the intermediate heat transfer fluid stream about the three or more discreet heat transfer devices by using a blower, compressor, pump or natural circulation via temperature difference.
3. The method of claim 2 wherein the flow rate of the intermediate heat transfer fluid stream can be adjusted by using a variable speed and/or variable blade pitch device with the blower, compressor or pump and/or by using a variable flow restriction device.
4. The method of claim 1 wherein the second portion of the cool low-pressure power cycle fluid stream is pumped or compressed by use of a pump, supercritical pump or a compressor.
5. The method of claim 4 wherein the flow rate of the second portion of the cool low-pressure power cycle fluid stream can be adjusted by using a variable speed and/or variable blade pitch device with the pump, supercritical pump or compressor and/or by using a variable flow restriction device.
6. The method of claim 1, further comprising measuring two or more temperatures and adjusting the intermediate heat transfer fluid flow rate until the sum or difference or both the sum and difference of the two or more temperatures equals a desired setpoint value.
7. The method of claim 1 further comprising measuring two or more temperatures and adjusting the flow rate of the second portion of the cool low-pressure power cycle fluid stream until the sum or difference or both the sum and difference of the two or more temperatures equals a desired setpoint value.
8. The method of claim 6 further comprising adjusting the flow rate of the intermediate heat transfer fluid stream and adjusting the flow rate of the second portion of the cool low-pressure power cycle fluid stream sequentially or simultaneously thereby changing the efficiency of the power generation method.
9. The method of claim 8 further comprising a multi-variable control system to adjust the said flow rates.
10. A method for generating power, comprising: a) providing two or more discreet heat transfer devices, arranged in series, and confined within one or more contained housings that are fluidly connected; b) circulating an intermediate heat transfer fluid stream through the housing and about the two or more discreet heat transfer devices; c) circulating at least a portion of a hot exhaust power cycle fluid stream about the first of the two or more discreet heat transfer devices to cool the hot exhaust power cycle fluid stream becoming a cool low-pressure power cycle fluid stream and to heat the intermediate heat transfer fluid stream; d) circulating at least a portion of the cool low-pressure power cycle fluid stream to a tertiary heat transfer device to reject residual heat from the cool low-pressure power cycle fluid stream to an external system to form a cold low-pressure power cycle fluid stream; e) pumping or compressing at least a portion of the cold low-pressure power cycle fluid stream to form a cold high-pressure power cycle fluid stream; f) circulating at least a portion of the cold high-pressure power cycle fluid stream about the second of the two or more discreet heat transfer devices to heat the cold high-pressure power cycle fluid stream and to cool the intermediate heat transfer fluid stream to from a hot high-pressure power cycle fluid stream; g) heating a primary heat transfer fluid using an external heat source to provide a heated primary heat transfer fluid; h) circulating at least a portion of the heated primary heat transfer fluid to a heat transfer device to further heat the hot high-pressure power cycle fluid stream to form a very hot high-pressure power cycle fluid stream; and i) circulating the very-hot high-pressure power cycle fluid stream to an expansion turbine device to form the said hot exhaust power cycle fluid stream and generate power.
11. The method of claim 10, wherein the intermediate heat transfer fluid is dry air, humid air, nitrogen, argon, or any other constituent of air, water, steam, or hydrocarbons in any state, a molten salt, a liquid metal or another heat transfer fluid.
12. The method of claim 10, further comprising circulating at least a portion of the intermediate heat transfer fluid stream about the two or more discreet heat transfer devices by using a blower, compressor, pump or natural circulation via temperature difference or other natural convection means.
13. The method of claim 10, wherein the flow rate of the intermediate heat transfer fluid stream can be adjusted by using a variable speed and/or variable blade pitch device with the blower, compressor or pump or by using a variable flow restriction device with the blower, compressor, pump or natural circulation.
14. The method of claim 10, further comprising measuring two or more temperatures and adjusting the intermediate heat transfer fluid flow rate until the sum or difference or both the sum and difference of the two or more temperatures equals a desired setpoint value.
15. The method of claim 10 wherein at least a portion of the primary heat transfer fluid is replaced with a combustion or thermal reaction effluent.
16. The method of claim 15 further comprising at least one of a catalytic process, a catalyst system and a heat exchange device comprising a catalyst system.
17. The method of claim 10 wherein the power cycle fluid is a supercritical fluid.
18. The method of claim 10 wherein the power cycle fluid is supercritical carbon dioxide.
19. The method of claim 10 wherein the expansion turbine device is divided into two or more stages.
20. The method of claim 19 further comprising heating the power cycle fluid stream exiting at least one stage prior to entering a later stage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] So that the manner in which the above recited features of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, can be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention can admit to other equally effective embodiments.
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DETAILED DESCRIPTION
[0037]
[0038] The heat transfer device can be or can include finned tube coils like those found in a heat recovery steam generator for a gas turbine combined cycle plant. This can be most appropriate with an IHTF selection of air or similar gases circulating on the finned exterior of the coils and with the PCF circulating within the tube coils. On the other hand, if the IHTF is a liquid metal, such as sodium, potassium or a sodium-potassium alloy that have much higher thermal conductivities that other type of IHTF and may not require finned tubes, then a different arrangement such as tubes without external fins, tubes with internal devices like turbulators or circulating the IHTF and PCF on opposite sides of the heat transfer device, can be the better selection. Many designs of heat transfer devices known to those skilled in the art can be appropriate with the present disclosure. These heat transfer devices can include shells, tubes, coils, plates, fins, pipes within other pipes, baffles, corrugations, non-rotating and rotating parts. Embodiments of the present disclosure facilitate the realization of a recuperator system that can be applied to large scale power plants.
[0039] The Cold Low-Pressure PCF Stream, or at least a portion of it, is circulated to a pressure raising device such as a pump, compressor, supercritical pump or a similar device (e.g., scPump). The pressure raising device can include a variable speed and/or variable blade or vane device and/or a variable flow resistance device to allow adjustment of the flow rate through the device. The Cold Low-Pressure PCF Stream is thus pumped or compressed to form a Cold High-Pressure PCF Stream 1000. This Cold High-Pressure PCF Stream, or at least a portion of it is circulated about the second of the two or more discreet heat transfer devices to heat the Cold High-Pressure PCF Stream and to cool the IHTF stream (e.g., IHT1002 to IHT1003) to form a Hot High-Pressure PCF Stream 1001. This cooled IHTF stream IHT1003 is then circulated to a feed-effluent heat exchanger E-105 to exchange heat with another IHTF stream IHT1006. This feed-effluent exchanger, for example as shown in
[0040] A PHTF stream can be heated using an external heat source, such as a solar collector, nuclear reactor, combustion process or thermal reaction process or other high value heat sources, to provide a heated PHTF stream. The heated IHTF stream leaving the feed-effluent exchanger, or at least a portion of it, is now further heated by circulating it about the first of two or more discreet heat transfer devices, arranged in series and confined within at least one contained housing that can be fluidly connected, by at least a portion of the heated PHTF that is also circulated to the first of the two or more discreet heat transfer devices (e.g., E-100).
[0041] The now very hot IHTF stream IHT1005 is circulated to second of the two or more discreet heat transfer devices to further heat the Hot High-Pressure PCF Stream to form a Very Hot High-Pressure PCF Stream 1003. This Very Hot High-Pressure PCF Stream is now circulated to an expansion turbine device to form the said Hot Exhaust PCF Stream and to generate power.
[0042] Finally, the IHTF stream IHT1006 leaving the second of the two or more discreet heat transfer devices is circulated to the feed-effluent exchanger to heat the cooled IHTF stream mentioned earlier (e.g., IHT1003) and to produce a cooler IHTF stream IHT1007 that is then circulated to a blower, compressor, pump, other pressure raising device to maintain overall circulation of the IHTF through its circuit.
[0043] As an alternative, this IHTF circuit can be arranged with hot and cold vertical legs or other means to promote natural circulation of the IHTF through the circuit. Also, the blower can be located anywhere with the IHTF loop. It is shown in
[0044] The blower, compressor, pump or other pressure raising device used to maintain IHTF circulation can include a variable speed device, variable vane device and/or a variable flow restriction device to allow the IHTF circulation rate or flow rate to be adjusted either manually or by the action of a digital or analog control device or system.
[0045] Table 4 details certain stream conditions, properties and energy streams for System 001. Table 4 depicts only one of the many potential applications of this system and method based on a power cycle that operates between about 80 bar to about 450 bar with low temperatures of the cycle of about 20° C. to high temperatures of about 650° C.
[0046] Those skilled in the art understand that these are exemplary and that low system pressures can range from 60 bar, 70 bar, 80 bar, 90 bar or 100 bar or more with supercritical CO.sub.2 as the working fluid. The high system pressures can range from 150 bar, 200 bar, 250 bar, 300 bar, 350 bar, 400 bar, to 450 bar or higher. Selection of these high and low system pressures can be based on economics selections of equipment and specific requirements for a power plant design. Further, low system temperatures can range from lower than 0° C., to 0° C., 20° C., 30° C., 40° C., 50° C. or higher mostly based on local ambient and external cooling capabilities. Further, in some embodiments a tertiary heat transfer device can include a chilling system that can reduce low system temperatures well below 0° C. Such chilling systems can include a vaporization system for hydrocarbons like liquified natural gas. The high system temperatures can range from 200° C., 300° C., 400° C., 450° C., 500° C., 550° C., 600° C. or 650° C. or higher. As with the high-pressure selection, the high-end temperatures can be based on economic selections and specific requirements for a power plant design. Similar pressure and temperature ranges can be considered for all systems included in this disclosure.
[0047] Temperatures of the IHTF streams and other PCF streams can range between the high and low temperatures of the power cycle design. The pressures of the other PCF streams will also range between the low and high system pressures. The pressure of the IHTF streams will generally be low relative to the PCF streams. In some embodiments, the IHTF streams can be below, near or above ambient pressures. In some embodiments, the IHTF streams can be higher at 2 bar, 5 bar, 10 bar or higher pressures.
[0048]
[0049] In System 002, two or more discreet heat transfer devices are provided, arranged in series, and confined within one or more contained housings that can be fluidly connected as part of a first of the two or more IHTF circulation loops. An IHTF stream, for example IHTF stream IHT1000 of
[0050] The Cold Low-Pressure PCF Stream, or at least a portion of it, is pumped or compressed to form a Cold High-Pressure PCF Stream 1000. This Cold High-Pressure PCF Stream, or at least a portion of it is circulated about the second of the two or more discreet heat transfer devices to heat the Cold High-Pressure PCF Stream to form a Hot High-Pressure PCF Stream 1001 and cool the IHTF stream (e.g., IHT1002 to IHT1003). This cooled IHTF stream IHT1003 is to a circulated to a blower, compressor, pump, other pressure raising device to maintain overall circulation of the IHTF through this first of two or more IHTF circulation loops. This first IHTF circulation loop and associated heat exchange devices serve the function of the recuperators in the Prior Art Examples 1 and 2 and can be referred to as the Recuperator IHTF circulation loop.
[0051] A PHTF stream can be heated using an external heat source, such as a solar collector, nuclear reactor, combustion process, thermal reaction process or other high value heat sources, to provide a heated PHTF stream. IHTF stream IHT1004 is now heated by circulating it about the first of two or more discreet heat transfer devices, arranged in series and confined within at least one contained housing that can be fluidly connected, by at least a portion of the heated PHTF that is also circulated to the first of the two or more discreet heat transfer devices (e.g., E-100.
[0052] This very hot IHTF stream IHT1005 is circulated to second of the two or more discreet heat transfer devices to further heat the Hot High-Pressure PCF Stream to form a Very Hot High-Pressure PCF Stream 1003. This Very Hot High-Pressure PCF Stream is now circulated to an expansion turbine device to form the said Hot Exhaust PCF Stream 1004 and to generate power.
[0053] The IHTF stream IHT1006 leaving the second of the two or more discreet heat transfer devices is circulated to a blower, compressor, pump, other pressure raising device to maintain overall circulation of this second of two or more IHTF circulation loops.
[0054] As an alternative, this IHTF circuit can be arranged with hot and cold vertical legs or other means to promote natural circulation of the IHTF through the loop. As described before, other locations of the blower within the IHTF loop are also feasible.
[0055] As with System 001, suitable devices can be provided to adjust the flow rates of one or both IHTF circulation loops and the PCF streams.
[0056] Table 5 details certain stream conditions, properties and energy streams for System 002. Table 5 depicts only one of the many potential applications of this system and method based on a power cycle that operates between about 80 bar to about 450 bar with low temperatures of the cycle of about 20° C. to high temperatures of about 650° C. A similar range of operating pressures and temperatures described for System 001 are also suitable with System 002.
[0057]
[0058] Table 6 details certain stream conditions, properties and energy streams for System 003. Table 6 depicts only one of the many potential applications of this system and method based on a power cycle that operates between about 80 bar to about 450 bar with low temperatures of the cycle of about 20° C. to high temperatures of about 650° C. A similar range of operating pressures and temperatures described for System 001 are also suitable with System 003.
[0059]
[0060] Like System 002, a second of the two or more IHTF circulation loops can be provided to transfer heat from the PHTF to the high-pressure PCF streams. System 004 includes at least two expander stages and each subsequent stage includes a system to reheat the PCF exhaust of the prior stage prior to continued expansion as previously described for the prior art system of
[0061] Table 7 details certain stream conditions, properties and energy streams for System 004. Table 7 depicts only one of the many potential applications of this system and method based on a power cycle that operates between about 80 bar to about 450 bar with low temperatures of the cycle of about 20° C. to high temperatures of about 650° C. A similar range of operating pressures and temperatures described for System 001 are also suitable with System 004.
[0062]
[0063] Table 8 details certain stream conditions, properties and energy streams for System 005. Table 8 depicts only one of the many potential applications of this system and method based on a power cycle that operates between about 80 bar to about 450 bar with low temperatures of the cycle of about 20° C. to high temperatures of about 650° C. A similar range of operating pressures and temperatures described for System 001 are also suitable with System 005.
[0064] Regarding
[0065]
[0066] Those skilled in the art of heat exchanger design and selection would generally select a Printed Circuit Heat Exchanger (PCHE) type heat exchange device for these extreme differences. Unfortunately, a PCHE type device is limited in size and can limit the size of a power plant according to the prior art system of
[0067] These coils are represented by the charts for System 005 Recuperator E-104 and System 005 Recuperator E-102 and correspond to the System 005 flow diagram of
[0068] This IHTF stream then circulates to the E-102 part of the recuperator system and the System 005 Recuperator E-102 chart shows that the IHTF stream enters at about 425° C. (as above) and leaves at about 58° C. (e.g., IHT1003). The Cold High-Pressure PCF Stream enters the heat exchange device at about 53° C. and leaves as the Hot High-Pressure PCF Stream at about 420° C.
[0069] As shown in the charts of
[0070] For both the prior art system of
[0071] Examination of the System 005 Recuperator E-102 chart shows that the hot-end pinch and cold-end pinch of this chart is nearly equal. In fact, the IHTF circulation rate was adjusted until these pinch temperature differences are approximately equal. For reference, the hot-end pinch is the difference of the hot stream temperature entering the heat exchange device less the cold stream temperature leaving the device. Conversely, the cold-end pinch is the temperature of the hot stream leaving the device less the temperature of the cold stream entering the device.
[0072] This is represented by: T(HOT)IN−T(COLD)OUT=T(HOT)OUT−T(COLD)IN
[0073] Or: PV=T(HOT)IN−T(HOT)OUT+T(COLD)IN−T(COLD)OUT where PV is the Present Value as calculated by an analog or digital control system. A setpoint value can be selected for this PV and the control system can adjust the IHTF circulation rate until the PV setpoint value is attained.
[0074]
[0075] Further, in some cases it can be difficult to measure the temperature of these streams at the various inlets and exits of the heat exchange devices. Accordingly, alternate temperature measurement locations can used with similar control functionality and necessary adjustments of the setpoint for control of the IHTF circulation rate. Examples of such alternative measurement locations include locations upstream and/or downstream of the various inlets and exits, locations on or about the heat exchange device like housing or pipe temperatures. Indirect measurements can also be used, such as thermal strain, stress and/or distortion of pipe, coils or other similar components.
[0076] System 006 is depicted in
[0077] The function of the low-temperature and high-temperature recuperators (e.g., LT-A and HT-A of
[0078] At least a portion of the Hot Exhaust PCF Stream 1008 is circulated to the first of the three or more discreet heat transfer devices (e.g., LT/HT-A) to cool the Hot Exhaust PCF Stream to form the Cool Low-Pressure PCF Stream 1009 and to heat the cool IHTF stream IHT1001 to form a hot IHTF stream IHT1002.
[0079] At least a portion of the Cold High-Pressure PCF Stream 1000 is circulated to the third of the three or more discreet heat transfer devices to heat this Cold High-Pressure PCF Stream to form a 1st Warm High-Pressure PCF Stream 1001 and to cool the warm IHTF stream IHT1003 to form a cold IHTF stream IHT1005.
[0080] At least a portion of the 1st Warm High-Pressure PCF Stream 1001 is mixed with the 2nd Warm High-Pressure PCF Stream 1102 to form the Mixed Warm High-Pressure PCF Stream 1104. The Mixed Warm High-Pressure PCF Stream is circulated to the second of the three or more heat transfer devices to heat the Mixed Warm High-Pressure PCF Stream to form the Hot High-Pressure PCF Stream 1003 and to cool the IHTF stream IHT1002 to form a warm IHTF stream IHT1003
[0081] The IHTF streams can be circulated about the IHTF loop to the one or more contained housings that confine the three or more discreet heat transfer devices by a blower, compressor, pump or natural circulation via temperature difference or other natural convection means, collectively referred to as the means of IHTF circulation. This means of IHTF circulation my include variable speed devices, variable vane or blade pitch devices and/or variable flow restriction devices. Such variable flow restriction devices can include a valve, damper, variable area or similar devices. The means of IHTF circulation can be located at one or more locations with the IHTF loop. In
[0082] A PHTF stream can be circulated to an external heat source, such as a solar collector, nuclear reactor, combustion process, thermal reaction process or other high value heat sources, to provide a heated PHTF stream. At least a portion of the heated PHTF can be circulated to a heat transfer device to further heat the Hot High-Pressure PCF Stream 1003 to form the Very Hot High-Pressure PCF Stream 1005. At least a portion of the Very Hot High-Pressure PCF Stream can circulate to an expansion device, such as an expander, turbine, or a similar device known to those skilled in the art, to form a turbine or expander exhaust stream at a lower pressure and temperature and to generator power. As with SYSTEM 004 and 005, a multistage expansion device with reheating of the exhaust PCF stream from each stage, except the last stage, prior to entry into the next stage of expansion. Each stage generating more power. Following the last stage, the Hot Exhaust PCF Stream 1008 is formed.
[0083] As shown in
[0084] The combustion or thermal reaction process can include a catalytic process and/or a catalyst system and the catalytic process or catalyst system can include catalyst either wholly external to a heat transfer device or catalyst that is within at least a part of a heat transfer device. Further, the flow rate and conditions of the PCF stream flowing about the heat transfer device that includes a combustion or thermal reaction process can be adjusted to vary the heat removal and so the temperature of the combustion or reaction process.
[0085] Selection of reactants for a combustion or thermal reaction process can be selected to avoid emissions of greenhouse gases including but not limited to CO.sub.2 and/or to increase the concentration of such greenhouse gases in the effluent to make later separation, disposal and/or use more economic. Reactants can include, air, enriched air, oxygen, hydrogen, ammonia and other reactants know to those skilled in the art.
[0086] Although not shown, an alternative version of System 006 can include a single stage expander with no reheat or two or more stages of expansion that with or without reheat.
[0087]
[0088] Using the stream number designations of
[0089] To allow such adjustment of the RR ratio, the pump compressor, supercritical pump or similar device, for example as depicted as “Hot scPump” in
[0090] To demonstrate the effectiveness of this control method, the equivalent heat transfer areas of the low-temperature and high-temperature recuperators were kept constant while the RR ratios were reduced from 29.4% to 23.52% in the chart of
[0091]
[0092] This is represented for LT-B or a similarly applied heat exchange device by: PV=T(HOT)IN−T(HOT)OUT+T(COLD)IN−T(COLD)OUT where PV is the Present Value as calculated by an analog or digital control system. A setpoint value can be selected for this PV and the control system can adjust the IHTF circulation rate until the PV value is attained.
[0093]
[0094] The surprising and unexpected result shown by the chart of
[0095] In practice, for SYSTEM 006, the recompression rate represented by RR and the IHTF circulation rate represented by the EGR ratio can be controlled simultaneously, sequentially and/or using a multi-variable control system to adjust both the RR and EGR ratios to achieve the setpoints for both the LT-B and the LT/HT-A temperature balances.
[0096] Alternate measurement locations for the calculations of the PV for LT-B and the PV for LH/HT-A balances can be used. As such, other control methods that employ the sum and/or difference of two or more temperatures within the power plant to adjust the RR and/or EGR ratios can also be anticipated by these control method disclosures.
[0097] While the chart of
TABLE-US-00001 TABLE 1 Sample Energy Balance and Stream Summary for PRIOR ART Example 1 Expander Inlet Temperature 650.0 ° C. Expander Inlet Pressure 450 bara Reheat Temperature N/A ° C. scCO2 Circulation Rate 1000.0 T/hr Assumed Heat Loss 1.0% Overall Cycle Efficiency 48.22% Energy Streams Primary Heat Input Including Loss 116.6 MW Gross Turbine Power 70.09 MW scPump Power 12.47 MW Other House Loads 1.40 MW EGR Blower Power N/A MW Tertiary Cooler Heat Rejection 57.8 MW Net Power 56.22 MW Stream Flow Heat No. Description Comp State Temp Pres Rate Flow (—) (—) (—) (—) (° C.) (bara) (T/hr) (MW) MS1000 Primary Heat Input Molten Salt LIQ 730.0 10.0 470.6 −427.5 MS1001 Primary Heat Return Molten Salt LIQ 352.2 10.0 470.6 −542.9 1000 Cold High-Pressure PCF Stream CO2 SC 53.3 450.0 1000.0 −2543.4 1001 Hot High-Pressure PCF Stream CO2 SC 332.2 449.9 1000.0 −2420.0 1003 Very Hot High-Pressure PCF CO2 SC 650.0 449.8 1000.0 −2304.6 Stream 1004 Hot Exhaust PCF Stream CO2 SC 427.5 80.0 1000.0 −2374.7 1005 Cool Low-Pressure PCF Stream CO2 SC 58.4 79.9 1000.0 −2498.1 1006 Cold Low-Pressure PCF Stream CO2 SC 20.0 79.9 1000.0 −2555.9 Note for all Tables 1 to 9: Comp = Composition State = Fluid state of vapor (VAP), liquid (LIQ), supercritical fluid (SC) Temp = Temperature Pres = Pressure Flow Rate = Mass Flow Rate in metric tonnes per hour (T/hr)
TABLE-US-00002 TABLE 2 Sample Energy Balance and Stream Summary for PRIOR ART Example 2 Expander Inlet Temperature 650.0 ° C. Expander Inlet Pressure 450 bara Reheat Temperature N/A ° C. scCO2 Circulation Rate 1000.0 T/hr Assumed Heat Loss 1.0% Overall Cycle Efficiency 50.22% Energy Streams Primary Heat Input Including Loss 121.5 MW Gross Turbine Power 75.01 MW scPump Power 12.47 MW Other House Loads 1.50 MW EGR Blower Power N/A MW Tertiary Cooler Heat Rejection 57.8 MW Net Power 61.04 MW Stream Flow Heat No. Description Comp State Temp Pres Rate Flow (—) (—) (—) (—) (° C.) (bara) (T/hr) (MW) MS1000 Primary Heat Input Molten Salt LIQ 730.0 10.0 1001.9 −910.0 MS1001 Primary Heat Return Molten Salt LIQ 551.2 9.0 1001.9 −1030.4 1000 Cold High-Pressure PCF Stream CO2 SC 53.3 450.0 1000.0 −2543.4 1001 Hot High-Pressure PCF Stream CO2 SC 429.3 449.9 1000.0 −2384.2 1003 Very Hot High-Pressure PCF CO2 SC 650.0 449.9 1000.0 −2304.6 Stream 1004 HP Expander Exhaust PCF Stream CO2 SC 532.4 190.0 1000.0 −2342.9 1005 Reheated Expander PCF Stream CO2 SC 650.0 189.0 1000.0 −2302.2 1006 Hot Exhaust PCF Stream CO2 SC 536.3 80.0 1000.0 −2338.9 1007 Cool Low-Pressure PCF Stream CO2 SC 58.3 79.9 1000.0 −2498.1 1008 Cold Low-Pressure PCF Stream CO2 SC 20.0 79.9 1000.0 −2555.9
TABLE-US-00003 TABLE 3 Sample Energy Balance and Stream Summary for PRIOR ART Example 3 Expander Inlet Temperature 650.0 ° C. Expander Inlet Pressure 450 bara Reheat Temperature 650.0 ° C. scCO2 Circulation Rate 706.0 T/hr Assumed Heat Loss 1.0% Overall Cycle Efficiency 54.74% Energy Streams Primary Heat Input Including Loss 101.2 MW Gross Turbine Power 75.20 MW scPump Power 8.80 MW Hot scPump Power 9.50 MW Other House Loads 1.50 MW EGR Blower Power N/A MW Tertiary Cooler Heat Rejection 43.3 MW Net Power 55.39 MW Stream Flow Heat No. Description Comp State Temp Pres Rate Flow (—) (—) (—) (—) (° C.) (bara) (T/hr) (MW) MS1000 Primary Heat Input Molten Salt LIQ 730.0 10.0 1001.6 −909.8 MS1001 Primary Heat Return Molten Salt LIQ 581.5 10.0 1001.6 −1009.9 1000 Cold High-Pressure PCF Stream CO2 SC 53.3 450.0 706.0 −1795.7 1001 1st Warm High-Pressure PCF Stream CO2 SC 225.0 450.0 706.0 −1738.4 1003 Hot High-Pressure PCF Stream CO2 SC 484.9 450.0 1000.0 −2364.1 1005 Very Hot High-Pressure PCF Stream CO2 SC 650.0 449.9 1000.0 −2304.6 1006 HP Expander Exhaust PCF Stream CO2 SC 532.4 190.0 1000.0 −2342.9 1007 Reheated Expander PCF Stream CO2 SC 650.0 189.9 1000.0 −2302.2 1008 Hot Exhaust PCF Stream CO2 SC 535.7 80.0 1000.0 −2339.1 1009 Part-Cooled Exhaust PCF Stream CO2 SC 230.0 80.0 1000.0 −2437.4 1010 Cool Low-Pressure PCF Stream CO2 SC 65.2 80.0 1000.0 −2494.6 1011 1st Cool Low-Pressure PCF Stream CO2 SC 65.2 80.0 706.0 −1761.2 1012 Cold Low-Pressure PCF Stream CO2 SC 20.0 80.0 706.0 −1804.5 1101 2nd Cool Low-Pressure PCF Stream CO2 SC 65.2 80.0 294.0 −733.4 1102 2nd Warm High-Pressure PCF Stream CO2 SC 225.3 450.0 294.0 −723.9 1104 Mixed Warm High-Pressure PCF Stream CO2 SC 225.1 450.0 1000.0 −2462.4
TABLE-US-00004 TABLE 4 Sample Energy Balance and Stream Summary for SYSTEM 001 Expander Inlet Temperature 650.0 ° C. Expander Inlet Pressure 450 bara Reheat Temperature N/A ° C. scCO2 Circulation Rate 1000.0 T/hr Assumed Heat Loss 1.0% Overall Cycle Efficiency 45.3% Energy Streams Primary Heat Input Including Loss 121.9 MW Gross Turbine Power 70.09 MW scPump Power 12.47 MW Other House Loads 1.40 MW EGR Blower Power 1.01 MW Tertiary Cooler Heat Rejection 64.07 MW Net Power 55.21 MW Stream Flow Heat No. Description Comp State Temp Pres Rate Flow (—) (—) (—) (—) (° C.) (bara) (T/hr) (MW) MS1000 Primary Heat Input Molten Salt LIQ 730.0 10.0 582.9 −529.4 MS1001 Primary Heat Return Molten Salt LIQ 415.3 9.0 582.9 −650.1 1000 Cold High-Pressure PCF Stream CO2 SC 53.3 450.0 1000.0 −2543.4 1001 Hot High-Pressure PCF Stream CO2 SC 324.3 449.9 1000.0 −2423.0 1003 Very Hot High-Pressure PCF CO2 SC 650.0 449.8 1000.0 −2304.6 Stream 1004 Hot Exhaust PCF Stream CO2 SC 427.5 80.0 1000.0 −2374.7 1005 Cool Low-Pressure PCF Stream CO2 SC 71.0 79.9 1000.0 −2491.8 1006 Cold Low-Pressure PCF Stream CO2 SC 20.0 79.9 1000.0 −2555.9 IHT1000 Ex EGR Blower Air or N.sub.2 VAP 66.0 1.0 1480.0 17.5 IHT1002 To E-102 Air or N.sub.2 VAP 331.5 1.0 1480.0 134.7 IHT1003 To E-105 Air or N.sub.2 VAP 58.3 1.0 1480.0 14.2 IHT1004 To E-100 Air or N.sub.2 VAP 395.3 1.0 1480.0 163.6 IHT1005 To E-101 Air or N.sub.2 VAP 655.0 1.0 1480.0 284.3 IHT1006 To E-105 Air or N.sub.2 VAP 400.3 1.0 1480.0 165.9 IHT1007 To EGR Blower Air or N.sub.2 VAP 63.6 1.0 1480.0 16.5
TABLE-US-00005 TABLE 5 Sample Energy Balance and Stream Summary for SYSTEM 002 Expander Inlet Temperature 650.0 ° C. Expander Inlet Pressure 450 bara Reheat Temperature N/A ° C. scCO2 Circulation Rate 1000.0 T/hr Assumed Heat Loss 1.0% Overall Cycle Efficiency 46.67% Energy Streams Primary Heat Input Including Loss 119.3 MW Gross Turbine Power 70.09 MW scPump Power 12.47 MW Other House Loads 1.40 MW EGR Blower Power 0.22 MW Hot EGR Blower Power 0.33 MW Tertiary Cooler Heat Rejection 61.1 MW Net Power 55.67 MW Stream Flow Heat No. Description Comp State Temp Pres Rate Flow (—) (—) (—) (—) (° C.) (bara) (T/hr) (MW) MS1000 Primary Heat Input Molten Salt LIQ 730.0 10.0 479.3 −435.4 MS1001 Primary Heat Return Molten Salt LIQ 350.3 9.0 479.3 −553.5 1000 Cold High-Pressure PCF Stream CO2 SC 53.3 450.0 1000.0 −2543.4 1001 Hot High-Pressure PCF Stream CO2 SC 324.2 449.9 1000.0 −2423.1 1003 Very Hot High-Pressure PCF CO2 SC 650.0 449.8 1000.0 −2304.6 Stream 1004 Hot Exhaust PCF Stream CO2 SC 427.5 80.0 1000.0 −2374.7 1005 Cool Low-Pressure PCF Stream CO2 SC 64.6 79.9 1000.0 −2494.9 1006 Cold Low-Pressure PCF Stream CO2 SC 20.0 79.9 1000.0 −2555.9 IHT1000 Ex EGR Blower Air or N.sub.2 VAP 58.8 1.0 1480.0 14.4 IHT1002 To E-102 Air or N.sub.2 VAP 331.4 1.0 1480.0 134.6 IHT1003 To EGR Blower Air or N.sub.2 VAP 58.3 1.0 1480.0 14.2 IHT1004 Ex Hot EGR Blower Air or N.sub.2 VAP 330.3 1.0 1000.0 90.6 IHT1005 To E-101 Air or N.sub.2 VAP 706.9 1.0 1000.0 208.7 IHT1006 To Hot EGR Blower Air or N.sub.2 VAP 329.2 1.0 1000.0 90.3
TABLE-US-00006 TABLE 6 Sample Energy Balance and Stream Summary for SYSTEM 003 Expander Inlet Temperature 650.0 ° C. Expander Inlet Pressure 450 bara Reheat Temperature N/A ° C. scCO2 Circulation Rate 1000.0 T/hr Assumed Heat Loss 1.0% Overall Cycle Efficiency 46.81% Energy Streams (MW) Primary Heat Input Including Loss 119.7 MW Gross Turbine Power 70.09 MW scPump Power 12.47 MW Other House Loads 1.40 MW EGR Blower Power 0.22 MW Hot EGR Blower Power N/A MW Tertiary Cooler Heat Rejection 61.1 MW Net Power 56.01 MW Stream Flow Heat No. Description Comp State Temp Pres Rate Flow (—) (—) (—) (—) (° C.) (bara) (T/hr) (MW) MS1000 Primary Heat Input Molten Salt LIQ 670.0 10.0 565.8 −536.9 MS1001 Primary Heat Return Molten Salt LIQ 344.2 10.0 565.8 −655.3 1000 Cold High-Pressure PCF Stream CO2 SC 53.3 450.0 1000.0 −2543.4 1001 Hot High-Pressure PCF Stream CO2 SC 324.2 449.9 1000.0 −2423.1 1003 Very Hot High-Pressure PCF CO2 SC 650.0 449.8 1000.0 −2304.6 Stream 1004 Hot Exhaust PCF Stream CO2 SC 427.5 80.0 1000.0 −2374.7 1005 Cool Low-Pressure PCF Stream CO2 SC 64.6 79.9 1000.0 −2494.9 1006 Cold Low-Pressure PCF Stream CO2 SC 20.0 79.9 1000.0 −2555.9 IHT1000 Ex EGR Blower Air or N.sub.2 VAP 58.8 1.0 1480.0 14.4 IHT1002 To E-102 Air or N.sub.2 VAP 331.4 1.0 1480.0 134.6 IHT1003 To EGR Blower Air or N.sub.2 VAP 58.3 1.0 1480.0 14.2
TABLE-US-00007 TABLE 7 Sample Energy Balance and Stream Summary for SYSTEM 004 Expander Inlet Temperature 650.0 ° C. Expander Inlet Pressure 450 bara Reheat Temperature 650.0 ° C. scCO2 Circulation Rate 1000.0 T/hr Assumed Heat Loss 1.0% Overall Cycle Efficiency 48.44% Energy Streams Primary Heat Input Including Loss 124.3 MW Gross Turbine Power 75.19 MW scPump Power 12.47 MW Other House Loads 1.50 MW EGR Blower Power 0.21 MW Hot EGR Blower Power 0.81 MW Tertiary Cooler Heat Rejection 61.3 MW Net Power 60.20 MW Stream Flow Heat No. Description Comp State Temp Pres Rate Flow (—) (—) (—) (—) (° C.) (bara) (T/hr) (MW) MS1000 Primary Heat Input Molten Salt LIQ 730.0 10.0 2459.8 −2234.2 MS1001 Primary Heat Return Molten Salt LIQ 656.1 8.0 2459.8 −2357.3 1000 Cold High-Pressure PCF Stream CO2 SC 53.3 450.0 1000.0 −2543.4 1001 Hot High-Pressure PCF Stream CO2 SC 419.5 449.9 1000.0 −2387.8 1003 Very Hot High-Pressure PCF Stream CO2 SC 650.0 449.8 1000.0 −2304.6 1004 HP Expander Exhaust PCF Stream CO2 SC 532.4 190.0 1000.0 −2342.9 1005 Reheated Expander PCF Stream CO2 SC 650.0 189.9 1000.0 −2302.2 1006 Hot Exhaust PCF Stream CO2 SC 535.7 80.0 1000.0 −2339.1 1007 Cool Low-Pressure PCF Stream CO2 SC 65.2 79.9 1000.0 −2494.6 1008 Cold Low-Pressure PCF Stream CO2 SC 20.0 79.9 1000.0 −2555.9 IHT1000 Ex EGR Blower Air or N.sub.2 VAP 58.8 1.0 1414.0 13.8 IHT1002 To E-102 Air or N.sub.2 VAP 425.0 1.0 1414.0 169.3 IHT1003 To EGR Blower Air or N.sub.2 VAP 58.3 1.0 1414.0 13.6 IHT1004 Ex Hot EGR Blower Air or N.sub.2 VAP 540.3 1.0 900.0 140.1 IHT1005 To E-101 Air or N.sub.2 VAP 716.9 1.0 900.0 190.8 IHT1006 To E-106 Air or N.sub.2 VAP 424.5 1.0 900.0 107.6 IHT1007 To E-107 Air or N.sub.2 VAP 679.6 1.0 900.0 180.0 IHT1008 To Hot EGR Blower Air or N.sub.2 VAP 537.4 1.0 900.0 139.3
TABLE-US-00008 TABLE 8 Sample Energy Balance and Stream Summary for SYSTEM 005 Expander Inlet Temperature 650.0 ° C. Expander Inlet Pressure 450 bara Reheat Temperature 650.0 ° C. scCO2 Circulation Rate 1000.0 T/hr Assumed Heat Loss 1.0% Overall Cycle Efficiency 48.77% Energy Streams Primary Heat Input Including Loss 125.1 MW Gross Turbine Power 75.19 MW scPump Power 12.47 MW Other House Loads 1.50 MW EGR Blower Power 0.21 MW Hot EGR Blower Power N/A MW Tertiary Cooler Heat Rejection 61.3 MW Net Power 61.01 MW Stream Flow Heat No. Description Comp State Temp Pres Rate Flow (—) (—) (—) (—) (° C.) (bara) (Tonne/hr) (MW) MS1000 Primary Heat Input Molten Salt LIQ 730.0 10.0 1001.4 −909.6 MS1001 Primary Heat Return Molten Salt LIQ 545.8 10.0 1001.4 −1033.4 1000 Cold High-Pressure PCF Stream CO2 SC 53.3 450.0 1000.0 −2543.4 1001 Hot High-Pressure PCF Stream CO2 SC 419.5 449.9 1000.0 −2387.8 1003 Very Hot High-Pressure PCF CO2 SC 650.0 449.8 1000.0 −2304.6 Stream 1004 HP Expander Exhaust PCF Stream CO2 SC 532.4 190.0 1000.0 −2342.9 1005 Reheated Expander PCF Stream CO2 SC 650.0 189.9 1000.0 −2302.2 1006 Hot Exhaust PCF Stream CO2 SC 535.7 80.0 1000.0 −2339.1 1007 Cool Low-Pressure PCF Stream CO2 SC 65.2 79.9 1000.0 −2494.6 1008 Cold Low-Pressure PCF Stream CO2 SC 20.0 79.9 1000.0 −2555.9 IHT1000 Ex EGR Blower Air or N2 VAP 58.8 1.0 1414.0 13.8 IHT1002 To E-102 Air or N2 VAP 425.0 1.0 1414.0 169.3 IHT1003 To EGR Blower Air or N2 VAP 58.3 1.0 1414.0 13.6
TABLE-US-00009 TABLE 9 Sample Energy Balance and Stream Summary for SYSTEM 006 Expander Inlet Temperature 650.0 ° C. Expander Inlet Pressure 450 bara Reheat Temperature 650.0 ° C. scCO2 Circulation Rate 685.0 T/hr Assumed Heat Loss 1.0% Overall Cycle Efficiency 53.07% Energy Streams Primary Heat Input Including Loss 101.8 MW Gross Turbine Power 75.20 MW scPump Power 8.54 MW Hot scPump Power 10.64 MW Other House Loads 1.50 MW EGR Blower Power 0.48 MW Hot EGR Blower Power N/A MW Tertiary Cooler Heat Rejection 45.3 MW Net Power 54.03 MW Stream Flow Heat No. Description Comp State Temp Pres Rate Flow (—) (—) (—) (—) (° C.) (bara) (T/hr) (MW) MS1000 Primary Heat Input Molten Salt LIQ 730.0 10.0 1001.6 −909.8 MS1001 Primary Heat Return Molten Salt LIQ 580.6 10.0 1001.6 −1010.6 1000 Cold High-Pressure PCF Stream CO2 SC 53.3 450.0 685.0 −1742.3 1001 1st Warm High-Pressure PCF CO2 SC 240.2 450.0 685.0 −1682.4 Stream 1003 Hot High-Pressure PCF Stream CO2 SC 483.2 450.0 1000.0 −2364.7 1005 Very Hot High-Pressure PCF CO2 SC 650.0 449.9 1000.0 −2304.6 Stream 1006 HP Expander Exhaust PCF Stream CO2 SC 532.4 190.0 1000.0 −2342.9 1007 Reheated Expander PCF Stream CO2 SC 650.0 189.9 1000.0 −2302.2 1008 Hot Exhaust PCF Stream CO2 SC 535.7 80.0 1000.0 −2339.1 1009 Cool Low-Pressure PCF Stream CO2 SC 75.5 80.0 1000.0 −2489.8 1011 1st Cool Low-Pressure PCF Stream CO2 SC 75.5 80.0 685.0 −1705.5 1012 Cold Low-Pressure PCF Stream CO2 SC 20.0 80.0 685.0 −1750.8 1101 2nd Cool Low-Pressure PCF Stream CO2 SC 75.5 80.0 315.0 −784.3 1102 2nd Warm High-Pressure PCF CO2 SC 240.2 450.0 315.0 −773.7 Stream 1104 Mixed Warm High-Pressure PCF CO2 SC 240.2 450.0 1000.0 −2456.1 Stream IHT1001 To LT/HT-B Air or N.sub.2 VAP 59.8 1.0 1083.0 10.9 IHT1002 To HT-B Air or N.sub.2 VAP 519.8 1.0 1083.0 161.6 IHT1003 Ex HT-B Air or N.sub.2 VAP 245.2 1.0 1083.0 70.3 IHT1005 To EGR Blower Air or N.sub.2 VAP 58.3 1.0 1083.0 10.4
[0098] For simplicity and ease of description, embodiments of the present invention described herein refer to supercritical CO.sub.2 as the PCF, however, any suitable working fluids at or above its critical conditions can be used. Supercritical CO.sub.2 is an economic selection for the working fluid. An advantage of CO.sub.2 is that its critical pressure is about 74 bar and its critical temperature is about 31° C. The critical temperature being near ambient temperature of some typical power plant locations allows external heat rejection at conditions advantageous to power cycle efficiency while maintaining the PCF fluid above or near the critical conditions. Other working fluids can include, for example, one or more hydrocarbons, chloro-hydrocarbons, fluoro-hydrocarbons, carbon tetrachloride, sulfur hexafluoride, and blends thereof can be used, as well as blends of similar gases or blends with CO.sub.2. CO.sub.2 is the preferred working fluid although sulfur hexafluoride has a critical pressure and temperature of about 37 bar and 45° C. and is particularly suitable.
[0099] The present disclosure further includes any one or more of the following numbered embodiments:
[0100] 1. A method for generating power, comprising: a) providing two or more discreet heat transfer devices, arranged in series, and confined within one or more contained housings that are fluidly connected; b) circulating an intermediate heat transfer fluid stream through the housing and about the two or more discreet heat transfer devices; c) circulating at least a portion of a hot exhaust power cycle fluid stream about the first of the two or more discreet heat transfer devices to cool the hot exhaust power cycle fluid stream becoming a cool low-pressure power cycle fluid stream and to heat the intermediate heat transfer fluid stream; d) circulating at least a portion of the cool low-pressure power cycle fluid stream to a tertiary heat transfer device to reject residual heat from the cool low-pressure power cycle fluid stream to an external system to form a cold low-pressure power cycle fluid stream; e) pumping or compressing at least a portion of the cold low-pressure power cycle fluid stream to form a cold high-pressure power cycle fluid stream; f) circulating at least a portion of the cold high-pressure power cycle fluid stream about the second of the two or more discreet heat transfer devices to heat the cold high-pressure power cycle fluid stream and to cool the intermediate heat transfer fluid stream to from a hot high-pressure power cycle fluid stream; g) heating a primary heat transfer fluid using an external heat source to provide a heated primary heat transfer fluid; h) circulating at least a portion of the heated primary heat transfer fluid to a heat transfer device to further heat the hot high-pressure power cycle fluid stream to form a very hot high-pressure power cycle fluid stream; i) circulating the very-hot high-pressure power cycle fluid stream to an expansion turbine device to form the said hot exhaust power cycle fluid stream and generate power.
[0101] 2. The method of Embodiment 1, 7, 12 or 14 in which the intermediate heat transfer fluid is dry air, humid air, nitrogen, argon, any other constituent of air, water, steam, a hydrocarbon fluid in any state, a molten salt, a liquid metal or another heat transfer fluid and/or in which the power cycle fluid is a supercritical fluid, such as supercritical carbon dioxide.
[0102] 3. The method of Embodiment 1 that includes circulating at least a portion of the intermediate heat transfer fluid about the two or more discreet heat transfer devices by using a blower, compressor, pump or natural circulation via temperature difference or other natural convection means.
[0103] 4. The method of Embodiment 1 in which the two or more discreet heat transfer devices are not confined within a common contained housing but are confined within two or more separate contained housings that are fluidly connected in series.
[0104] 5. The method of Embodiment 3 in which the flow rate of the intermediate heat transfer fluid can be adjusted by using a variable speed and/or variable blade pitch device with the blower, compressor or pump or by using a variable flow restriction device with the blower, compressor, pump or natural circulation.
[0105] 6. The method of Embodiment 5 that includes measuring two or more temperatures and adjusting the flow rate of the intermediate heat transfer fluid until the sum and/or difference of the two or more temperatures equals a desired setpoint value.
[0106] 7. A method for generating power, comprising: a) providing a first group of two or more discreet heat transfer devices, arranged in series, and confined within a first contained housing; b) circulating a first intermediate heat transfer fluid stream through the first housing or first group of housings and about the first group of two or more discreet heat transfer devices; c) circulating at least a portion of a hot exhaust power cycle fluid stream about the first of the two or more discreet heat transfer devices of the said first group to cool the hot exhaust power cycle fluid stream becoming a cool low-pressure power cycle fluid stream and to heat the first intermediate heat transfer fluid stream; d) circulating at least a portion of the cool low-pressure power cycle fluid stream to a tertiary heat transfer device to reject residual heat from the cool low-pressure power cycle fluid stream to an external system to form a cold low-pressure power cycle fluid stream; e) pumping or compressing at least a portion of the cold low-pressure power cycle fluid stream to form a cold high-pressure power cycle fluid stream; f) circulating at least a portion of the cold high-pressure power cycle fluid stream about the second of the two or more discreet heat transfer devices of the said first group to heat the cold high-pressure power cycle fluid stream and to cool the first intermediate heat transfer fluid stream to from a hot high-pressure power cycle fluid stream; g) heating a primary heat transfer fluid using an external high value heat source to provide a heated primary heat transfer fluid; h) providing a second group of two or more discreet heat transfer devices, arranged in series, and confined within a second contained housing; i) circulating a second intermediate heat transfer fluid stream through the housing or second group of housings and about the two or more other discreet heat transfer devices of the second group; j) circulating at least a portion of the heated primary heat transfer fluid to the first discreet heat transfer device of the second group to heat the second intermediate heat transfer fluid stream; k) circulating the hot high-pressure power cycle fluid stream to the second discreet heat transfer device of the second group causing the hot high-pressure power cycle fluid stream to be further heated to form a very hot high-pressure power cycle fluid stream and cooling the second intermediate heat transfer fluid stream; 1) circulating the very-hot high-pressure power cycle fluid stream to an expansion turbine device to form the said hot exhaust power cycle fluid stream thereby generating power, wherein the power cycle fluid stream is a supercritical fluid, such as supercritical carbon dioxide.
[0107] 8. The method of Embodiment 7 that includes circulating the first intermediate heat transfer fluid stream about the first group of the two or more discreet heat transfer devices by using a blower, compressor, pump or natural circulation via temperature difference and/or circulating the second intermediate heat transfer fluid stream about the second group of two or more discreet heat transfer devices by using a blower, compressor, pump or natural circulation via temperature difference.
[0108] 9. The method of Embodiment 7 in which the first group of two or more discreet heat transfer devices are not confined within a common contained housing but are confined within two or more separate contained housings that are fluidly connected in series and/or the second group of two or more discreet heat transfer devices are not confined within a common contained housing but are confined within two or more separate contained housings that are fluidly connected in series.
[0109] 10. The method of Embodiment 9 in which the flow rate of the first intermediate heat transfer fluid stream and/or the second intermediate heat transfer fluid stream can be adjusted by using a variable speed and/or variable blade pitch device with the associated blower, compressor or pump, by using a variable flow restriction device with the associated blower, compressor, pump or natural circulation.
[0110] 11. The method of Embodiment 10 that includes measuring two or more temperatures and adjusting the flow rate of the first intermediate heat transfer fluid stream until the sum and/or difference of the two or more temperatures equals a desired setpoint value and/or the flow rate of the second intermediate heat transfer fluid stream until the sum and/or difference of the two or more temperatures equals a desired setpoint value.
[0111] 12. The method of Embodiment 7 in which the first group of two or more discreet heat transfer devices and the second group two or more discreet heat transfer devices are fluidly connected providing a flow path for mixing of the first and second intermediate heat transfer fluids flowing about the first and second groups of two or more discreet heat transfer devices.
[0112] 13. The method of Embodiment 12 in which circulating the first intermediate heat transfer fluid stream and the second intermediate heat transfer fluid stream is by a single blower, compressor and/or pump.
[0113] 14. A method for generating power, comprising: a) providing three or more discreet heat transfer devices, arranged in series, and confined within one or more contained housings that are fluidly connected; b) circulating an intermediate heat transfer fluid stream in series through the one or more housings and about the three or more discreet heat transfer devices; c) circulating at least a portion of a hot exhaust power cycle fluid stream to the first of the three or more discreet heat transfer devices to cool the hot exhaust power cycle fluid stream becoming a cool low-pressure power cycle fluid stream and to heat the intermediate heat transfer fluid stream; d) separating the cool low-pressure power cycle fluid stream into at least a first portion and a second portion; e) circulating the first portion of the cool low-pressure power cycle fluid stream to a tertiary heat transfer device to reject residual heat from the power cycle fluid stream to an external system to form a cold low-pressure power cycle fluid stream; f) pumping or compressing at least a portion of the cold low-pressure power cycle fluid stream to form a cold high-pressure power cycle fluid stream; g) circulating at least a portion of the cold high-pressure power cycle fluid stream to the third of the three or more discreet heat transfer devices to heat the cold high-pressure power cycle fluid stream and to cool the intermediate heat transfer fluid stream to from a 1.sup.st warm high-pressure power cycle fluid stream; h) pumping or compressing the second portion of the cool low-pressure power cycle fluid stream to form a 2.sup.nd warm high-pressure power cycle fluid stream; i) mixing the 1.sup.st warm high-pressure power cycle fluid stream and the 2.sup.nd warm high-pressure power cycle fluid stream to form a mixed warm high-pressure power cycle fluid stream; j) circulating the mixed warm high-pressure power cycle fluid stream to the second of the three or more discreet heat transfer devices to form a hot high-pressure power cycle fluid stream; k) circulating and heating a primary heat transfer fluid using an external heat source to provide a heated primary heat transfer fluid; h) circulating at least a portion of the heated primary heat transfer fluid to a heat transfer device to further heat the hot high-pressure power cycle fluid stream to form a very hot high-pressure power cycle fluid stream; i) circulating the very-hot high-pressure power cycle fluid stream to an expansion turbine device to form the said exhaust power cycle fluid stream and generate power, wherein the power cycle fluid is a supercritical fluid, such as supercritical carbon dioxide.
[0114] 15. The method of Embodiment 1, 7, 12 or 14 in which the expansion device is divided into two or more stages with each stage expanding the very-hot high pressure power cycle fluid stream to a lower pressure in steps until the pressure of the power cycle fluid stream exiting the last expansion stage equals the approximate pressure of the hot exhaust power cycle fluid stream and further heating the power cycle fluid stream at each step by circulating it to other discreet heat transfer devices.
[0115] 16. The method of Embodiment 15 in which the other discreet heat transfer devices heat the power cycle fluid stream at a stage by exchanging heat directly with at least a portion of the primary heat transfer fluid or by exchanging heat with the first or second intermediate heat transfer fluid stream.
[0116] 17. The method of Embodiment 14 that includes circulating the intermediate heat transfer fluid stream about the three or more discreet heat transfer devices by using a blower, compressor, pump or natural circulation via temperature difference.
[0117] 18. The method of Embodiment 17 in which the flow rate of the intermediate heat transfer fluid stream can be adjusted by using a variable speed and/or variable blade pitch device with the blower, compressor or pump and/or by using a variable flow restriction device
[0118] 19. The method of Embodiment 18 that includes measuring two or more temperatures and adjusting the flow rate of the intermediate heat transfer fluid stream until the sum and/or difference of the two or more temperatures equals a desired setpoint value.
[0119] 20. The method of Embodiment 14 in which the second portion of the cool low-pressure power cycle fluid stream is pumped or compressed by use of a pump, supercritical pump or a compressor.
[0120] 21. The method of Embodiment 20 in which the flow rate of the second portion of the cool low-pressure power cycle fluid stream can be adjusted by using a variable speed and/or variable blade pitch device with the pump, supercritical pump or compressor and/or by using a variable flow restriction device.
[0121] 22. The method of Embodiment 21 that includes measuring two or more temperatures and adjusting the flow rate of the second portion of the cool low-pressure power cycle fluid stream until the sum and/or difference of the two or more temperatures equals a desired setpoint value.
[0122] 23. The methods of Embodiments 19 and 22 comprising adjusting the flow rate of the intermediate heat transfer fluid stream and adjusting the flow rate of the second portion of the cool low-pressure power cycle fluid stream sequentially or simultaneously thereby changing the efficiency of the power generation method.
[0123] 24. The methods of Embodiment 23 comprising a multi-variable control system.
[0124] 25. The methods of Embodiments 1, 7 and/or 14 replacing at least a portion of the primary heat transfer fluid with a combustion or thermal reaction effluent.
[0125] 26. The method of Embodiment 25 comprising at least one of a catalytic process, a catalyst system and a heat exchange device comprising a catalyst system.
[0126] Certain embodiments and features have been described using a set of numerical upper limits and a set of numerical lower limits. It can be appreciated that ranges from any lower limit to any upper limit are contemplated unless otherwise indicated. Certain lower limits, upper limits and ranges appear in one or more claims below. All numerical values are “about” or “approximately” the indicated value, and consider experimental error and variations that would be expected by a person having ordinary skill in the art.
[0127] Various terms have been defined above. To the extent a term used in a claim is not defined above, it can be given the broadest definition persons in the pertinent art have given that term as reflected in at least one printed publication or issued patent. Furthermore, all patents, test procedures, and other documents cited in this application are fully incorporated by reference to the extent such disclosure is not inconsistent with this application and for all jurisdictions in which such incorporation is permitted.
[0128] While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention can be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.