PRE-ROLLED CONE FILLING, PACKING, FINISHING, AND EXTRUDING METHOD AND APPARATUS
20220175018 · 2022-06-09
Inventors
Cpc classification
A24D1/18
HUMAN NECESSITIES
A24C5/54
HUMAN NECESSITIES
International classification
Abstract
Apparatus and method adapted for making and extruding cigarettes, such as marijuana cigarettes, the apparatus comprised of a plate with a working surface, an extruding surface, a rim portion, a plurality of tapered holes that hold pre-rolled cones, a base attached to the plate, and having crimping means, tamping means, and extruding means for finishing cigarettes, these means provided as individual devices or a combination devices, the method comprising placing pre-rolled cones into the apparatus, pouring the filling material onto the plate and shaking it, inserting the crimping means and moving it to pack and crimp the pre-rolled cones, inserting the tamping means for closing the pre-rolled cones, and inserting the extruding means for extruding the finished cigarettes onto the catcher.
Claims
1. A pre-rolled cone filling, packing, finishing, and extruding apparatus, adapted for making and extruding cigarettes, such as marijuana cigarettes, onto a catcher, comprising: a plate comprising a working surface, an extruding surface parallel to the working surface, and a rim portion, said plate defining at least one tapered hole communicating with the working surface and the extruding surface, wherein each tapered hole is wider where it communicates with the working surface of said plate and narrower where it communicates with the extruding surface of said plate, said plate adapted to receive and hold a pre-rolled cone into each tapered hole; a base attached to said plate wherein said base is adapted for holding said plate sufficiently spaced from the catcher to allow each pre-rolled cone received by each tapered hole to be suspended sufficiently spaced from the catcher to allow for extruding of a finished cigarette past said extruding surface and onto a catcher; a packing and crimping device comprising a handle having at least one crimping rod attached to the handle and adapted to fill, pack, and crimp each pre-rolled cone within each tapered hole; and a closing and extruding device comprising a handle having at least one tamping and ejecting rod, wherein each tamping and ejecting rod is thicker than each crimping rod, and adapted to close each pre-rolled cone and extrude each finished cigarette from within the corresponding tapered hole past the extruding surface and onto the catcher.
2. The apparatus of claim 1, wherein said plate is of a thickness adapted to handle filling and crimping of any pre-rolled paper cone of sizes between and including 50 mm through and including 420 mm and wherein each of the at least one tapered hole defined in said plate is adapted to correspond to the taper of a pre-rolled cone of sizes between and including 50 mm through and including 420 mm such that when said packing and crimping device packs each pre-rolled cone with filling material, such as marijuana, each pre-rolled cone is pushed further into the tapered hole, such that the tapered hole begins to crimp an upper edge of each pre-rolled cone, and such that when said closing and extruding device closes each pre-rolled cone, each pre-rolled cone is simultaneously pushed further into the tapered hole until each finished cigarette extrudes past the extruding surface and onto the catcher.
3. The apparatus of claim 2, wherein the at least one tapered hole comprises a plurality of tapered holes arranged in a pattern; wherein the at least one crimping rod of said packing and crimping device comprises a plurality of crimping rods, each having a narrow flat tip, arranged in a corresponding pattern wherein the plurality of crimping rods are adapted to be brought into alignment with the plurality of tapered holes; and wherein the at least one tamping and ejecting rod of said closing and extruding device comprises a plurality of tamping and ejecting rods, each having a concaved tip, arranged in a corresponding pattern wherein the plurality of tamping and ejecting rods are adapted to be brought into alignment with the plurality of tapered holes.
4. The apparatus of claim 2, wherein said plate is adapted to handle filling and crimping of any pre-rolled paper cone of sizes between and including 98 mm through and including 109 mm, wherein said plate is at least 2 inches thick, wherein the tapered hole is at least 12.5 mm in diameter where it communicates with the working surface of said plate and at least 9.85 mm in diameter where it communicates with the extruding surface of said plate, wherein the crimping rod of said packing and crimping device is at least 0.25 inches in diameter and at least 2.375 inches in length, and wherein the tamping and ejecting rod of said closing and extruding device is at least 0.3125 inches in diameter and at least 3 inches in length.
5. The apparatus of claim 2, wherein said plate is adapted to handle filling and crimping of any pre-rolled paper cone of sizes between and including 70 mm through and including 84 mm, wherein said plate is at least 1.875 inches thick, wherein the tapered hole is at least 10.75 mm in diameter where it communicates with the working surface of said plate and at least 7.85 mm in diameter where it communicates with the extruding surface of said plate, wherein the crimping rod of said packing and crimping device is at least 0.25 inches in diameter and at least 2.375 inches in length, and wherein the tamping and ejecting rod of said closing and extruding device is at least 0.25 inches in diameter and at least 2.875 inches in length.
6. A pre-rolled cone filling, packing, finishing, and extruding apparatus, adapted for making and extruding cigarettes, such as marijuana cigarettes, onto a catcher, comprising: a plate comprising a working surface, an extruding surface parallel to the working surface, and a rim portion, wherein said plate defines at least one tapered hole communicating with the working surface and the extruding surface, wherein each tapered hole is wider where it communicates with the working surface of said plate and narrower where it communicates with the extruding surface of said plate, said plate adapted to receive and hold a pre-rolled cone into each tapered hole; a base attached to said plate and adapted for holding said plate sufficiently spaced from the catcher to allow each pre-rolled cone adapted to be held and received by each corresponding tapered hole to be suspended relative to the catcher to allow for extruding of a finished cigarette onto the catcher; and a combination packing, crimping, closing, and extruding device comprising a handle having at least one crimping rod, each crimping rod adapted to fill and crimp a pre-rolled cone retained within a corresponding tapered hole, the handle also having a tamping and ejecting rod corresponding to each crimping rod, each tamping and ejecting rod also extending from the handle, each tamping and ejecting rod having an outside diameter that is larger than each corresponding crimping rod diameter for tamping and ejecting and each crimping rod is adapted to reside partially within a corresponding tamping and ejecting rod, wherein each tamping and ejecting rod close said pre-rolled cone from within each corresponding tapered hole to form a finished cigarette and extrude the finished cigarette from within each corresponding tapered hole and the extruding surface.
7. The apparatus of claim 6, wherein said plate is of thickness adapted to handle filling and crimping of any pre-rolled paper cone of sizes between and including 50 mm through and including 420 mm and wherein each of the at least one tapered hole defined in said plate is adapted to correspond to the taper of a pre-rolled cone of sizes between and including 50 mm through and including 420 mm such that when said combination packing, crimping, closing, and extruding device packs each pre-rolled cone with filling material, such as marijuana, each pre-rolled cone is pushed further into said plate which crimps an upper edge of each pre-rolled cone and such that when said combination packing, crimping, closing, and extruding device closes each pre-rolled cone each pre-rolled cone is simultaneously pushed further into its corresponding tapered hole, the apparatus being adapted for transforming the pre-rolled cone and filling material into a cigarette until each finished cigarette extrudes past the extruding surface and onto the catcher.
8. The apparatus of claim 7, wherein the at least one tapered hole comprises a plurality of tapered holes, wherein the at least one crimping rod of said combination packing, crimping, closing, and extruding device comprises a plurality of crimping rods, each having a narrow flat tip, that are adapted to align with the plurality of tapered holes; and wherein the at least one tamping and ejecting rod of said combination packing, crimping, closing, and extruding device comprises a plurality of tamping and ejecting rods, each having a concaved tip, that are adapted to align with the plurality of tapered holes.
9. The apparatus of claim 7, wherein said plate is adapted to handle filling and crimping of any pre-rolled paper cone of sizes between and including 98 mm through and including 109 mm, wherein said plate is at least 2 inches thick, wherein the tapered hole is at least 12.5 mm in diameter where it communicates with the working surface of said plate and at least 9.85 mm in diameter where it communicates with the extruding surface of said plate, wherein the crimping rod of said packing and crimping device is at least 0.25 inches in diameter and at least 2.375 inches in length, and wherein the closing and extruding rod of said closing and extruding device is at least 0.3125 inches in diameter and at least 3 inches in length.
10. The apparatus of claim 7, wherein said plate is adapted to handle filling and crimping of any pre-rolled paper cone of sizes between and including 70 mm through and including 84 mm, wherein said plate is at least 1.875 inches thick, wherein the tapered hole is at least 10.75 mm in diameter where it communicates with the working surface of said plate and at least 7.85 mm in diameter where it communicates with the extruding surface of said plate, wherein the crimping rod of said packing and crimping device is at least 0.25 inches in diameter and at least 2.375 inches in length, and wherein the tamping and ejecting rod of said closing and extruding device is at least 0.25 inches in diameter and at least 2.875 inches in length.
11. A pre-rolled cone filling, packing, finishing, and extruding apparatus, adapted for making and extruding cigarettes, such as marijuana cigarettes, onto a catcher, comprising: a plate comprising a working surface, an extruding surface parallel to the working surface, and a rim portion, wherein said plate defines at least one tapered hole communicating with the working surface and the extruding surface, wherein each tapered hole is wider where it communicates with the working surface of said plate and narrower where it communicates with the extruding surface of said plate, said plate adapted to receive and hold a pre-rolled cone into each tapered hole; a base attached to said plate and adapted for holding said plate sufficiently spaced from the catcher to allow each pre-rolled cone adapted to be held and received by each corresponding tapered hole to be suspended relative to the catcher to allow for extruding of a finished cigarette onto the catcher; and a three-pronged packing, crimping, closing, and extruding device comprising a handle having a first prong, a second prong, and a third prong extending from the handle; wherein the first prong is comprised of at least one crimping rod, each crimping rod adapted to fill and crimp a pre-rolled cone retained within a corresponding tapered hole; wherein the second prong is comprised of at least one tamping rod, each tamping rod adapted to close each pre-rolled cone in each corresponding tapered hole; and wherein the third prong is comprised of at least one ejecting rod, each ejecting rod adapted to extrude a finished cigarette past the extruding surface from within each corresponding tapered hole.
12. The apparatus of claim 11, wherein the plate is of thickness adapted to handle filling and crimping of any pre-rolled paper cone of sizes between and including 50 mm through and including 420 mm and wherein each of the at least one tapered hole defined in said plate is adapted to correspond to the taper of a pre-rolled cone of sizes between and including 50 mm through and including 420 mm such that when said three-pronged packing, crimping, closing, and extruding device packs each pre-rolled cone with filling material, such as marijuana, each pre-rolled cone is pushed further into the tapered hole, such that the tapered hole begins to crimp an upper edge of each pre-rolled cone, and such that when said three-pronged packing, crimping, closing, and extruding device closes each pre-rolled cone, each pre-rolled cone is simultaneously pushed further into the tapered hole until each finished cigarette extrudes past the extruding surface and onto the catcher.
13. The apparatus of claim 12, wherein the at least one tapered hole comprises a plurality of tapered holes; wherein the at least one crimping rod of the first prong of said three-pronged packing, crimping, closing, and extruding device comprises a plurality of crimping rods, each having a narrow flat tip, adapted to align with the plurality of tapered holes; wherein the at least one tamping rod of the second prong of said three-pronged packing, crimping, closing, and extruding device comprises a plurality of tamping rods, each having a concaved tip and a diameter larger than a diameter of each of the crimping rod, adapted to align with the plurality of tapered holes; and wherein the at least one ejecting rod of said the third prong of said three-pronged packing, crimping, closing, and extruding device comprises a plurality of ejecting rods, each having a flat tip and a smaller diameter smaller and a longer length than each of the tamping rod, that are adapted to align with the plurality of tapered holes.
14. The apparatus of claim 12, wherein the at least one tapered hole comprises a plurality of tapered holes oriented in a pattern of rows; wherein the at least one crimping rod of the first prong of said three-pronged packing, crimping, closing, and extruding device comprises a plurality of crimping rods that align with a plurality of tapered holes in at least one row; wherein the at least one tamping rod of the second prong of said three-pronged packing, crimping, closing, and extruding device comprises a plurality of tamping rods that align with a plurality of tapered holes in at least one row; and wherein the at least one ejecting rod of the third prong of said three-pronged packing, crimping, closing, and extruding device comprises a plurality of ejecting rods that align with a plurality of tapered holes in at least one row.
15. The apparatus of claim 12, wherein said plate is adapted to handle filling and crimping of any pre-rolled paper cone of sizes between and including 98 mm through and including 109 mm, wherein said plate is at least 2 inches thick, wherein the tapered hole is at least 12.5 mm in diameter where it communicates with the working surface of said plate and at least 9.85 mm in diameter where it communicates with the extruding surface of said plate, wherein the crimping rod of the first prong of said three-pronged packing, crimping, closing, and extruding device is at least 0.25 inches in diameter and at least 2.375 inches in length, wherein the tamping rod of the second prong of said three-pronged packing, crimping, closing, and extruding device is at least 0.375 inches in diameter and at least 2.5 inches in length, and wherein the ejecting rod of the third prong of said three-pronged packing, crimping, closing, and extruding device is at least 0.3125 inches in diameter and at least 3 inches in length.
16. The apparatus of claim 12, wherein said plate is adapted to handle filling and crimping of any pre-rolled paper cone of sizes between and including 70 mm through and including 84 mm, wherein said plate is at least 1.875 inches thick, wherein the tapered hole is at least 10.75 mm in diameter where it communicates with the working surface of said plate and 7.85 mm in diameter where it communicates with the extruding surface of said plate, wherein the crimping rod of the first prong of said three-pronged packing, crimping, closing, and extruding device is at least 0.25 inches in diameter and at least 2.375 inches in length, wherein the tamping rod of the second prong of said three-pronged packing, crimping, closing, and extruding device is at least 0.3125 inches in diameter and at least 2.5 inches in length, and wherein the ejecting rod of the third prong of said three-pronged packing, crimping, closing, and extruding device is at least 0.25 inches in diameter and at least 2.875 inches in length.
17. The apparatus of claim 12, wherein said plate is comprised of high-density polyethylene (HDPE), the handle of said three-pronged packing, crimping, closing, and extruding device is HDPE, and the first, second, and third prongs of said three-pronged packing, crimping, closing, and extruding device are comprised of polyoxymethylene (POM).
18. The apparatus of claim 12, wherein the handle of said three-pronged packing, crimping, closing, and extruding device is comprised of an elongated pole with a first holdable surface at one end of the pole, a second holdable surface on the opposite end of the pole, the first and second holdable surfaces extending beyond the length of a longest side of said plate, and a middle portion between the first holdable surface and the second holdable surface, wherein the first, second, and third prongs extend from the middle portion of the pole at 120 degrees apart from one another around the circumference of a transverse cross-section middle portion of the pole.
19. The apparatus of claim 11, wherein said base comprises a plurality of legs.
20. A pre-rolled cone finishing and extruding method for packing, finishing, and extruding cigarettes, such as marijuana cigarettes, onto a catcher, comprising: Step A: obtaining a pre-rolled cone filling, packing, finishing, and extruding apparatus with a plate comprising a working surface, an extruding surface, and a rim portion, and the plate defining a plurality of tapered holes communicating with the working surface and the extruding surface, wherein the plurality of tapered holes are wider where each tapered hole communicates with the working surface of the plate and narrower where each tapered hole communicates with the extruding surface of the plate, the plate adapted to receive and hold a plurality of pre-rolled cones into the plurality of tapered holes, a base attached to the plate, wherein the base is sufficiently spaced from the catcher to allow the plurality of pre-rolled cones received by the plurality of tapered holes to be suspended at least sufficiently spaced from the catcher to allow for extruding of the plurality of finished cigarettes from the plurality of tapered holes past the extruding surface and onto the catcher, a three-pronged packing, crimping, closing, and extruding device having a handle having a first prong, a second prong, and a third prong extending from the handle, the first prong having a plurality of crimping rods each having a narrow flat tip, adapted to fill and crimp the plurality of pre-rolled cones within the plurality of tapered holes, the second prong having a plurality of tamping rods each with one of a flat and a concaved tip, each tamping rod having a diameter that is larger than each crimping rod, adapted to close the corresponding plurality of pre-rolled cones within the plurality of tapered holes, and the third prong having a plurality of ejecting rods each with a flat tip, each ejecting rod smaller in diameter and longer in length than each tamping rod, adapted to extrude a plurality of finished cigarettes from within the plurality of tapered holes; Step B: placing a plurality of pre-rolled cones into the plurality of tapered holes in the plate; Step C: pouring the filling material, such as marijuana, for the plurality of pre-rolled cones onto the working surface of the plate such that the filling material is contained within the working surface by the rim portion of the plate; Step D: shaking and tilting the plate to guide the filling material into the plurality of pre-rolled cones in the plurality of tapered holes; Step E: repeating steps B through D until the plurality of pre-rolled cones are filled; Step F: inserting each of the plurality of crimping rods of the three-pronged packing, crimping, closing, and extruding device into each of the corresponding plurality of tapered holes with the plurality of pre-rolled cones and moving the plurality of crimping rods of the three-pronged packing, crimping, closing, and extruding device around in a gentle up and down circular pattern repeatedly within the plurality of tapered holes (but in the center of each hole at first away from the pre-rolled paper cone edges) to pack the marijuana into the plurality of pre-rolled cones; Step G: continuing the up and down circular pattern closer to the pre-rolled paper cone edges, causing the upper edge of each of the plurality of pre-rolled cones to crimp inward as the pressure from each of the plurality of crimping rods begins, with more pressure applied to push each of the plurality of pre-rolled cones slightly further into each of the corresponding plurality of tapered holes to bring the upper edge of each the plurality of pre-rolled cones inwardly and such that the stickiness of the marijuana also pulls the upper edges of the plurality of pre-rolled cones inwardly; Step H: removing the plurality of crimping rods and inserting the plurality of tamping rods of the three-pronged packing, crimping, closing, and extruding device, and pushing the crimped end of each pre-rolled cone to fold to close off the pre-rolled cone; and Step I: removing the plurality of tamping rods and inserting the plurality of ejecting rods of the three-pronged packing, crimping, closing, and extruding device and exerting pressure onto the closing and extruding device to extrude the plurality of finished cigarettes out of the plurality of tapered holes past the extruding surface and onto the catcher.
Description
BRIEF DESCRIPTIONS OF DRAWINGS
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DETAILED DESCRIPTION
[0076] The present disclosure provides various embodiments of a pre-rolled cone filling, packing, finishing, and extruding apparatus (hereafter referred to also as a “cigarette manufacturing apparatus” or “the apparatus”), use applications thereof, and related methods of filling, packing, finishing, and extruding cigarettes, such as marijuana cigarettes, onto a catcher.
[0077] Some terminologies have changed as improvements have been made to the apparatus. The old term “thin rod” and the new term “crimping rod” refers to the same/similar part of the invention in different embodiments of the apparatus without departing from the scope of the invention as claimed. The old term “tube” and the new term “tamping and ejecting rod” refers to the same/similar part of the invention in different embodiments without departing from the scope of the invention as claimed. In embodiments with the three-pronged packing, crimping, closing, and extruding device, “tamping and ejecting rod” have been separated into two different types of rods, “tamping rod” and “ejecting rod”, without departing from the scope of the invention as claimed. It will be appreciated by those skilled in the art that as different pre-rolled cone sizes come out, the plate thickness, as well as diameters of tapered holes, diameters and lengths of crimping rod (thin rod), tamping and ejecting rod (tube), tamping rod, and ejecting rod may change to accommodate the change in pre-rolled cone diameters and lengths without departing from the scope of the invention as claimed. Further it will be appreciated that any of the following plates with different thicknesses may be used in connection with the packing and crimping device, the closing and extruding device, the combination packing, crimping, closing, and extruding device, and the three-pronged packing, crimping, closing, and extruding device, all without departing from the scope of the invention as claimed.
[0078] Referring generally to
[0079] The plate 110 defines at least one tapered hole 113. The tapered holes 113 are preferably a plurality of tapered holes 113 for this embodiment and the tapered holes 113 are oriented in a pattern of 10 rows. The rows may be offset as shown, they may be arranged into columns, or the tapered holes 113 may be arranged into any other desirable pattern. The tapered holes 113 are wider where they communicate with the working surface 111 and narrows as they extend further away from the working surface 111. The tapered holes 113 receive and hold pre-rolled cones 800 and are preferably designed to hold 98 mm and 109 mm pre-rolled cones 800. Each of the tapered holes 113 correspond to the taper of a pre-rolled cone 800 to facilitate crimping of the pre-rolled cone 800 as the pre-rolled cone 800 is pushed down into the tapered hole 113.
[0080] The base 120 attached to the plate 110 may be two legs 120 as illustrated, but another number of legs may be used. The two legs 120 in this embodiment are attached to the plate 110 using screws 122, but other means of attachment known in the art, such as glue, may be used. The embodiment portion shown in
[0081] The filling materials 810, such as marijuana, from a container means 860 may be poured onto the working surface 111 as illustrated. The rim 112 prevents the filling material 810 from spilling off the plate 110 while the plate 110 is tilted and shaken sideways so the filling material 810 enters into the tapered holes 113 and falls into the pre-rolled cones 800 held within the tapered holes. Packing and crimping devices, and closing and extruding devices are not shown in
[0082] Referring specifically to
[0083] Referring specifically to
[0084] Referring to
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[0087] Each of the tubes 142 are designed to be of a larger diameter than the thin rods (shown in
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[0089] A thin rod of a combination packing, crimping, closing, and extruding device 230, 230″ (shown in
[0090]
[0091] In
[0092] A thin rod 232, 232″ (shown in
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[0094] A tube 142 of a closing and extruding device 140 is shown pressing against the now packed pre-rolled cone 800. The tube 142 is attached to a handle 140. The tube 142 is thicker in diameter than the diameter of the thin rod 132 (shown in
[0095] A tube 242, 242″ of a combination packing, crimping, closing, and extruding device 230, 230″ (shown in
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[0097] A tube 242, 242″ (shown in
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[0099] Each of the thin rods 232 is thinner than each of the corresponding tubes 242, and each thin rod 232 is adapted to reside partially within a corresponding tube 242. The handle 231 has a hollow space 246 for each of the thin rod 232 and tube 245 combination. A spring 234 resides within the hollow space 246 and connects with a head 244 of a thin rod 232. The spring 234 allows the thin rod 232 to slide upwards and into the corresponding tube 242 as the spring 234 is compressed, as described in
[0100] As illustrated, the leftmost portion of the handle 231 is broken out to show the hollow 246 within the handle 231 and to illustrate how a spring 234, a thin rod 232, union nut 243, and a tube 242 are attached to the handle 231. The second leftmost hollow 246, spring 234, head portion of the thin rod 232, and a portion of the union nut 243 are shown in dotted lines to outline how these parts would be held internally within the handle 241. The third leftmost is a broken apart exploded view of the spring 234, the thin rod 232, the union nut 243, and the tube 242 to illustrate how different parts are assembled.
[0101] The embodiment of combination packing, crimping, closing, and extruding device 230 in
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[0103] The base 220 attached to the plate 210 may be two legs 220 as illustrated, but other number of legs may be used. The two legs 220 differ in shape from the base 120 shown in
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[0106] The base 220″ attached to the plate 210″ may be two legs 220″ as illustrated, but another number of legs may be used without departing from the scope and spirit of the invention as claimed. The base 220″ should hold the plate 210″ up in a position sufficiently spaced from the catcher 850″ to allow a pre-rolled cone to partially hang out of the tapered hole 213″ while the tapered hole holds it. The catcher 850″ may be any surface that may be used to catch and gather an extruded cigarette, and may comprise a tabletop, a floor, a catch basin, or other similar device. Accordingly, there should be enough space for the extruded cigarette to fall onto the catcher 850″. In this embodiment, the two legs 220″ are attached to the plate 220″ by welding, or glue, but other means of attachment known in the art may be used.
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[0109] The base 120′ attached to the plate 110′ may be comprised of two legs 120′ as illustrated, but another number of legs may be used as will be appreciated by those of skill in the art. The base 120′ should hold the plate 110′ up in a position sufficiently spaced from the catcher 850′ to allow pre-rolled cone 800 to partially hang out of the tapered holes 113′ while the tapered holes hold corresponding pre-rolled cones. The catcher 850′ may be any surface that may be used to catch and gather an extruded cigarette 810 (see
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[0111] As shown in
[0112] Referring still to
[0113] In accordance with an aspect and embodiment of the disclosure, the at least one tapered hole 113, 113′, 213, 213′, 313 comprises a plurality of tapered holes oriented in a pattern of rows. The at least one crimping rod 371 of the first type of prong of the three-pronged packing, crimping, closing, and extruding device 330 comprises a plurality of crimping rods 342 that align with a plurality of tapered holes in at least one row. The at least one tamping rod 372 of the second type of prong of the three-pronged packing, crimping, closing, and extruding device comprises a plurality of tamping rods 342 that align with a plurality of tapered holes 213, 213′ in at least one row. The at least one ejecting rod 370 of the third prong of the three-pronged packing, crimping, closing, and extruding device 330 comprises a plurality of ejecting rods 352 that align with a plurality of tapered holes 113, 113′, 213, 213′, 313 in at least one row.
[0114] It will be appreciated that in accordance with the various aspects and embodiments of the disclosure, each of the at least one tapered holes defined in the plate is adapted to correspond to the taper of a pre-rolled cone, such that when the crimping rod (thin rod) of the packing and crimping device, the combination packing, crimping, closing, and extruding device, or three-pronged packing, crimping, closing, and extruding device gently packs each pre-rolled cone with filling material such as marijuana, each pre-rolled cone is packed but is preferably not yet pushed further into the pre-rolled cones' respective tapered holes. This pushing, or extruding, ideally doesn't happen until a later step than the filling and packing steps are completed so that additional material may be filled into the pre-rolled cone before an upper edge of the paper of the cone gets crimped—which crimp would prevent further material (such as marijuana) from getting into the cones. Once each pre-rolled cone is completely filled and packed, it is ready to be finished and extruded. Thus, it will thus be appreciated that the crimping rod (thin rod) is first used gently to pack each pre-rolled cone with material without first crimping the upper edge of each pre-rolled cone, since doing so may prevent further filling of the cones if necessary. After filling and gentle packing is completed, some initial crimping may be imparted by the crimping rod (thin rod) since the stickiness of the marijuana being packed into the pre-rolled cone with the crimping rod (thin rod) causes some crimping. And this is why packing must be done gently to prevent too early of crimping. After completion of using the crimping rod (thin rod), the tamping and extruding rod (tube) of the closing and extruding device, the combination packing, crimping, closing, and extruding device, or the tamping rod of three-pronged packing, crimping, closing, and extruding device is then applied to each tapered hole having a filled and packed pre-rolled cone therein, the tamping and ejecting rod (or tube as mentioned in a prior embodiment) or the tamping rod thus being used to push each pre-rolled, filled, and packed cone further into its respective tapered hole. This process, known as closing, causes each pre-rolled cone to begin to crimp further in earnest—or further crimp as some initial crimping has already begun with the filling and packing process (due to the stickiness of the marijuana pulling the paper inwardly with use of the packing and crimping/finishing device). And as each filled and packed pre-rolled cone is pushed further into its respective tapered hole using the tamping and ejecting rod (tube) or tamping rod, the upper edge of each pre-rolled cone is folded further inwardly. In other words, as each pre-rolled cone is pushed further into its tapered hole with the tamping and ejecting rod (tube) or tamping rod, they further close forming each finished cigarette. Then, the tamping and ejecting rod (tube) of the closing and extruding device, the combination packing, crimping, closing, and extruding device, or ejecting rod of the three-pronged packing, crimping, closing, and extruding device, is used to extrude each finished cigarette until each finished cigarette is simultaneously pushed further and further into its respective narrowest point in the tapered hole communicating with the extruding surface of the plate, and they are still further extruded until each finished cigarette is finally pushed past the extruding surface and out onto, or into, the catcher.
[0115] In an embodiment, as seen in
TABLE-US-00001 Tapered Hole Tapered Hole Diameter at Diameter at plate Working Extruding Crimping Rod Tamping Rod Ejecting Rod Thickness Surface Surface Diameter Length Diameter Length Diameter Length 2 12.5 mm 9.85 mm 0.25 2.375 0.375 2.5 0.3125 3 inches inches inches inches inches inches inches 1.875 10.75 mm 7.85 mm 0.25 2.375 0.3125 2.5 0.25 2.875 inches inches inches inches inches inches inches
[0116] In an embodiment, the plate is adapted to handle filling and crimping of any pre-rolled paper cone of sizes between and including 98 mm through and including 109 mm. This plate may be preferably used to produce a cigarette containing 1 g of marijuana. In this embodiment, the plate is preferably 2 inches thick, the tapered hole is preferably 12.5 mm in diameter where it communicates with the working surface of the plate and preferably 9.85 mm in diameter where it communicates with the extruding surface of the plate. Each crimping rod of the first type of prong of the three-pronged packing, crimping, closing, and extruding device is preferably 0.25 inches in diameter and preferably 2.375 inches in length. Each tamping rod of the second type of prong of the three-pronged packing, crimping, closing, and extruding device is preferably 0.375 inches in diameter and preferably 2.5 inches in length. Each ejecting rod of the third type of prong of the three-pronged packing, crimping, closing, and extruding device is preferably 0.3125 inches in diameter and preferably 3 inches in length.
[0117] In a different embodiment, the plate is adapted to handle filling and crimping of any pre-rolled paper cone of sizes between and including 70 mm through and including 84 mm. This plate may preferably be used to produce a cigarette containing 0.5 g of marijuana. This embodiment of plate is preferably 1.875 inches thick, and the tapered hole is preferably 10.75 mm in diameter where it communicates with the working surface of the plate and preferably 7.85 mm in diameter where it communicates with the extruding surface of the plate. Each crimping rod of the first type of prong of the three-pronged packing, crimping, closing, and extruding device is preferably 0.25 inches in diameter and preferably 2.375 inches in length. Each tamping rod of the second type of prong of the three-pronged packing, crimping, closing, and extruding device is preferably 0.3125 inches in diameter and preferably 2.5 inches in length. Each ejecting rod of the third type of prong of the three-pronged packing, crimping, closing, and extruding device is preferably 0.25 inches in diameter and preferably 2.875 inches in length.
[0118] Thus, in accordance with an aspect of the disclosure, there is provided a pre-rolled cone finishing and extruding method for filling, packing, finishing, and extruding cigarettes, such as marijuana cigarettes, onto, or into, a catcher, is comprised of: [0119] Step A: obtaining a pre-rolled cone filling, packing, finishing, and extruding apparatus with a plate comprising a working surface, an extruding surface, and a rim portion, and the plate defining a plurality of tapered holes communicating with the working surface and the extruding surface, wherein the plurality of tapered holes are wider where each tapered hole communicates with the working surface of the plate and narrower where each tapered hole communicates with the extruding surface of the plate, the plate adapted to receive and hold a plurality of pre-rolled cones into the plurality of tapered holes, a base attached to the plate, wherein the base is sufficiently spaced from the catcher to allow the plurality of pre-rolled cones received by the plurality of tapered holes to be suspended at least sufficiently spaced from the catcher to allow for extruding of the plurality of finished cigarettes past extruding surface onto, or into, the catcher, a packing and crimping device having a handle attached to a plurality of thin rods adapted to fill, pack and crimp a corresponding plurality of pre-rolled cones within the plurality of tapered holes, and a closing and extruding device having a handle attached to a plurality of tubes that is thicker (e.g., has a larger diameter) than the plurality of thin rods, and is adapted to close the plurality of pre-rolled cones and extrude a plurality of finished cigarettes from within the plurality of tapered holes; [0120] Step B: placing a plurality of pre-rolled cones into the plurality of tapered holes in the plate; [0121] Step C: pouring the filling material, such as marijuana, for the plurality of pre-rolled cones onto the working surface of the plate such that the filling material is contained within the working surface by the rim portion of the plate; [0122] Step D: shaking and tilting the plate to guide the filling material into the plurality of pre-rolled cones held in the plurality of tapered holes; [0123] Step E: repeating steps B through D until the plurality of pre-rolled cones are filled; [0124] Step F: inserting each thin rod of the packing and crimping device into the plurality of tapered holes with the plurality of pre-rolled cones and moving each thin rod of the packing and crimping device in a gentle up and down circular pattern repeatedly within the plurality of tapered holes (but in the center of each hole at first away from the pre-rolled paper cone edges) to pack the marijuana into the plurality of pre-rolled cones; [0125] Step G: continuing the up and down circular pattern closer to the pre-rolled paper cone edges causing the upper edge of each pre-rolled cone to crimp inwardly as the pressure from each thin rod begins, with more pressure applied to push each pre-rolled cone slightly further into each corresponding tapered hole to bring the upper edge of each pre-rolled cone inwardly and such that the stickiness of the marijuana also pulls the upper edge of each pre-rolled cone inwardly; [0126] Step H: inserting each tube of the closing and extruding device into corresponding tapered holes, and pushing the crimped end of each pre-rolled cone to fold to close off the pre-rolled cone; and [0127] Step I: exerting further pressure onto the closing and extruding device having the plurality of tubes located in corresponding tapered holes, to extrude the plurality of finished cigarettes out of the plurality of tapered holes past the extruding surface and onto, or into, the catcher.
[0128] In accordance with another aspect and embodiment of the disclosure, a pre-rolled cone finishing and extruding method for filling, packing, finishing, and extruding cigarettes, such as marijuana cigarettes, onto a catcher, is comprised of the following steps: [0129] Step A: obtaining a pre-rolled cone filling, packing, finishing, and extruding apparatus with a plate comprising a working surface, an extruding surface, and a rim portion, and the plate defining a plurality of tapered holes communicating with the working surface and the extruding surface, wherein the plurality of tapered holes are wider where each tapered hole communicates with the working surface of the plate and narrower where each tapered hole communicates with the extruding surface of the plate, the plate adapted to receive and hold a plurality of pre-rolled cones into the plurality of tapered holes, a base attached to the plate wherein the base is sufficiently spaced from the catcher to allow the plurality of pre-rolled cones received by the plurality of tapered holes to be suspended at least sufficiently spaced from the catcher to allow for extruding of a plurality of finished cigarettes, and a combination packing, crimping, closing, and extruding device having a handle attached by means of a plurality of springs to a corresponding a plurality of thin rods adapted to fill and crimp a corresponding plurality of pre-rolled cones within the plurality of tapered holes, the handle also being attached to the plurality of hollow tubes within which each corresponding thin rod partially resides, each hollow tube's inner and outer diameters being wider than each corresponding thin rod and adapted to close and extrude the finished cigarettes from within the plurality of tapered holes; [0130] Step B: placing a plurality of pre-rolled cones into the plurality of tapered holes in the plate; [0131] Step C: pouring the filling material, such as marijuana, for the plurality of pre-rolled cones onto the working surface of the plate such that the filling material is contained within the working surface by the rim portion of the plate; [0132] Step D: shaking and tilting the plate to guide the filling material into the plurality of pre-rolled cones in the plurality of tapered holes; [0133] Step E: repeating steps B through D until the plurality of pre-rolled cones are filled; [0134] Step F: inserting each thin rod of the combination packing, crimping, closing, and extruding device into the plurality of tapered holes with the plurality of pre-rolled cones and moving the plurality of thin rods of the combination packing, crimping, closing, and extruding device around in a gentle up and down circular pattern repeatedly within the plurality of tapered holes (but in the center of each hole at first away from the pre-rolled paper cone edges) to pack the marijuana into the plurality of pre-rolled cones; [0135] Step G: continuing the up and down circular pattern closer to the pre-rolled paper cone edges causing the upper edge of each of the plurality of pre-rolled cones to crimp inward as the pressure from the plurality of thin rods begins, with more pressure applied to push each of the plurality of pre-rolled cones slightly further into each of the corresponding plurality of tapered holes to bring the upper edge of each the plurality of pre-rolled cones inwardly and such that the stickiness of the marijuana also pulls the upper edges of the plurality of pre-rolled cones inwardly; [0136] Step H: pushing down further so as to cause the plurality of tubes of the combination packing, crimping, closing, and extruding device and pushing the crimped end of each of the plurality of pre-rolled cones to fold to close off the plurality of pre-rolled cones; and [0137] Step I: exerting further pressure onto the combination packing, crimping, closing, and extruding device to extrude the plurality of finished cigarettes out of the plurality of tapered holes and past the extruding surface onto, or into, the catcher.
[0138] In accordance with another aspect and embodiment of the disclosure, a pre-rolled cone finishing and extruding method for filling, packing, finishing, and extruding cigarettes, such as marijuana cigarettes, onto a catcher, is comprised of the following steps: [0139] Step A: obtaining a pre-rolled cone filling, packing, finishing, and extruding apparatus with a plate comprising a working surface, an extruding surface, and a rim portion, and the plate defining a plurality of tapered holes communicating with the working surface and the extruding surface, wherein the plurality of tapered holes are wider where each tapered hole communicates with the working surface of the plate and narrower where each tapered hole communicates with the extruding surface of the plate, the plate adapted to receive and hold a plurality of pre-rolled cones into the plurality of tapered holes, a base attached to the plate, wherein the base is sufficiently spaced from the catcher to allow the plurality of pre-rolled cones received by the plurality of tapered holes to be suspended at least sufficiently spaced from the catcher to allow for extruding of the plurality of finished cigarettes from the plurality of tapered holes past the extruding surface and onto the catcher, a three-pronged packing, crimping, closing, and extruding device having a handle having a first prong, a second prong, and a third prong extending from the handle, the first prong having a plurality of crimping rods each having a narrow flat tip, adapted to fill and crimp the plurality of pre-rolled cones within the plurality of tapered holes, the second prong having a plurality of tamping rods each with one of a flat and a concaved tip, each tamping rod having a diameter that is larger than each crimping rod, adapted to close the corresponding plurality of pre-rolled cones within the plurality of tapered holes, and the third prong having a plurality of ejecting rods each with a flat tip, each ejecting rod smaller in diameter and longer in length than each tamping rod, adapted to extrude a plurality of finished cigarettes from within the plurality of tapered holes; [0140] Step B: placing a plurality of pre-rolled cones into the plurality of tapered holes in the plate; [0141] Step C: pouring the filling material, such as marijuana, for the plurality of pre-rolled cones onto the working surface of the plate such that the filling material is contained within the working surface by the rim portion of the plate; [0142] Step D: shaking and tilting the plate to guide the filling material into the plurality of pre-rolled cones in the plurality of tapered holes; [0143] Step E: repeating steps B through D until the plurality of pre-rolled cones are filled; [0144] Step F: inserting each of the plurality of crimping rods of the three-pronged packing, crimping, closing, and extruding device into each of the corresponding plurality of tapered holes with the plurality of pre-rolled cones and moving the plurality of crimping rods of the three-pronged packing, crimping, closing, and extruding device around in a gentle up and down circular pattern repeatedly within the plurality of tapered holes (but in the center of each hole at first away from the pre-rolled paper cone edges) to pack the marijuana into the plurality of pre-rolled cones; [0145] Step G: continuing the up and down circular pattern closer to the pre-rolled paper cone edges, causing the upper edge of each of the plurality of pre-rolled cones to crimp inward as the pressure from each of the plurality of crimping rods begins, with more pressure applied to push each of the plurality of pre-rolled cones slightly further into each of the corresponding plurality of tapered holes to bring the upper edge of each the plurality of pre-rolled cones inwardly and such that the stickiness of the marijuana also pulls the upper edges of the plurality of pre-rolled cones inwardly; [0146] Step H: removing the plurality of crimping rods and inserting the plurality of tamping rods of the three-pronged packing, crimping, closing, and extruding device, and pushing the crimped end of each pre-rolled cone to fold to close off the pre-rolled cone; and [0147] Step I: removing the plurality of tamping rods and inserting the plurality of ejecting rods of the three-pronged packing, crimping, closing, and extruding device and exerting pressure onto the closing and extruding device to extrude the plurality of finished cigarettes out of the plurality of tapered holes past the extruding surface and onto the catcher.
[0148] Those skilled in the art will recognize the inventive principles disclosed are not limited to the embodiments disclosed herein, and that various aspects of the disclosed embodiments may be combined to achieve additional embodiments.
[0149] In the preceding description, numerous details were set forth. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without some of these specific details. Additionally, one skilled in the art will recognize the inventive principles disclosed are not limited to the embodiments disclosed herein, and that various aspects of the disclosed embodiments may be combined to achieve yet additional embodiments. In some instances, well-known structures and devices are shown in block diagram form, rather than in detail, in order to avoid obscuring the present invention.
[0150] The pre-rolled cone filling, packing, finishing, and extruding apparatus and methods of the present disclosure address problems with prior art apparatus and methods of filling, packing, finishing, and extruding cigarettes, especially marijuana cigarettes. This is because the present apparatus and methods help to alleviate the problem of quickly mass processing marijuana into a plurality of cigarettes without using complex machinery. Thus, the present apparatus and methods will enhance the making of a plurality of marijuana cigarettes for immediate consumption by smoking by providing means that are inexpensive, portable, one person operated, convenient, fast, and easy. Further, it will be appreciated that the present invention may be adapted to non-human mechanical mass production means, comprising a similar plate having a rim and defining tapered holes, together with a base, a packing, finishing, closing, and extruding device, or devices, all operated using machine based pouring and shaking techniques, as with cams to facilitate filling, and robotic arms or booms to facilitate packing, finishing, and extruding of cigarettes, all without departing from the scope and spirit of the invention as claimed. Thus, while a preferred embodiment of the present disclosure has been shown and described, it will be apparent to those skilled in the art that many changes and modifications may be made without departing from the claimed subject matter in its broader aspects. For example, it will be appreciated that one skilled in the art may mix and match the various components of the various embodiments of the claimed subject matter without departing from the true spirit of the claims. The appended claims are therefore intended to cover all such changes and modifications as fall within the true spirit and scope of the invention.