HOUSEHOLD APPLIANCES AND DRYING SYSTEMS THEREFOR
20220175213 · 2022-06-09
Inventors
Cpc classification
A47L15/4291
HUMAN NECESSITIES
International classification
Abstract
A dishwashing appliance includes a cabinet, a cabinet door for opening and closing the cabinet, a tub provided in the cabinet, the tub defining a wash chamber, an outlet defined at a first portion of the tub, an inlet defined at a second portion of the tub, an air flow duct defined between the inlet and the outlet, wherein air enters the air flow duct from the tub via the outlet and exits the air flow duct to the tub via the inlet, and an access panel removably attached to the air flow duct, the access panel defining a mounting plate protruding from an interior surface of the access panel.
Claims
1. A dishwashing appliance, comprising: a cabinet; a cabinet door for opening and closing the cabinet; a tub provided in the cabinet, the tub defining a wash chamber; an outlet defined at a first portion of the tub; an inlet defined at a second portion of the tub; an air flow duct defined between the inlet and the outlet, wherein air enters the air flow duct from the tub via the outlet and exits the air flow duct to the tub via the inlet; and an access panel removably attached to the air flow duct, the access panel defining a mounting plate protruding from an interior surface of the access panel.
2. The dishwashing appliance of claim 1, wherein the mounting plate defines a plurality of mounting holes therethrough.
3. The dishwashing appliance of claim 2, wherein the plurality of mounting holes is arranged in a zig-zag pattern along the mounting plate.
4. The dishwashing appliance of claim 2, further comprising a heat exchanger provided in the air flow duct, wherein the heat exchanger comprises a plurality of heat pipes, each heat pipe having an evaporator section and a condenser section, and wherein the plurality of heat pipes is configured to be inserted into the plurality of mounting holes.
5. The dishwashing appliance of claim 4, wherein the heat exchanger comprises a plurality of fins in thermal contact with the plurality of heat pipes, and wherein the plurality of fins is provided only on the evaporator section of the plurality of heat pipes.
6. The dishwashing appliance of claim 1, wherein the air flow duct further comprises an air flow divider rib dividing the air flow duct into a condensing air flow section and an evaporating air flow section.
7. The dishwashing appliance of claim 6, further comprising: a condensing air flow rib extending in an air flow direction of the condensing air flow section; and an evaporating air flow rib extending in an air flow direction of the evaporating air flow section.
8. The dishwashing appliance of claim 6, wherein the air flow duct defines a drain hole formed therethrough.
9. The dishwashing appliance of claim 8, wherein the drain hole is formed in the condensing air flow section of the air flow duct.
10. The dishwashing appliance of claim 1, wherein the air flow duct is provided in the cabinet door.
11. A drying system, comprising: a cabinet; a cabinet door for opening and closing the cabinet; a tub provided in the cabinet, the tub defining a wash chamber; an outlet defined at a first portion of the tub; an inlet defined at a second portion of the tub; an air flow duct defined between the inlet and the outlet, wherein air enters the air flow duct from the tub via the outlet and exits the air flow duct to the tub via the inlet; and an access panel removably attached to the air flow duct, the access panel defining a mounting plate protruding from an interior surface of the access panel.
12. The drying system of claim 11, wherein the mounting plate defines a plurality of mounting holes therethrough.
13. The drying system of claim 12, wherein the plurality of mounting holes is arranged in a zig-zag pattern along the mounting plate.
14. The drying system of claim 12, further comprising a heat exchanger provided in the air flow duct, wherein the heat exchanger comprises a plurality of heat pipes, each heat pipe having an evaporator section and a condenser section, and wherein the plurality of heat pipes is configured to be inserted into the plurality of mounting holes.
15. The drying system of claim 14, wherein the heat exchanger comprises a plurality of fins in thermal contact with the plurality of heat pipes, and wherein the plurality of fins is provided only on the evaporator section of the plurality of heat pipes.
16. The drying system of claim 11, wherein the air flow duct further comprises an air flow divider rib dividing the air flow duct into a condensing air flow section and an evaporating air flow section.
17. The drying system of claim 16, further comprising: a condensing air flow rib extending in an air flow direction of the condensing air flow section; and an evaporating air flow rib extending in an air flow direction of the evaporating air flow section.
18. The drying system of claim 16, wherein the air flow duct defines a drain hole formed therethrough.
19. The drying system of claim 17, wherein the drain hole is formed in the condensing section of the air flow duct.
20. The drying system of claim 11, wherein the air flow duct is provided in the cabinet door.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
[0010]
[0011]
[0012]
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[0015]
[0016]
DETAILED DESCRIPTION
[0017] Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
[0018] As used herein, the terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows. As used herein, terms of approximation such as “generally,” “about,” or “approximately” include values within ten percent greater or less than the stated value. When used in the context of an angle or direction, such terms include within ten degrees greater or less than the stated angle or direction, e.g., “generally vertical” includes forming an angle of up to ten degrees in any direction, e.g., clockwise or counterclockwise, with the vertical direction V.
[0019] Referring now to the drawings,
[0020] As is understood, the tub 104 may generally have a rectangular cross-section defined by various wall panels or walls. For example, as shown in
[0021] As particularly shown in
[0022] Additionally, the dishwashing appliance 100 may also include a lower spray-arm assembly 144 that is configured to be rotatably mounted within a lower region 146 of the wash chamber 106 directly above the bottom wall 162 of the tub 104 so as to rotate in relatively close proximity to the rack assembly 132. As shown in
[0023] As is generally understood, the lower and mid-level spray-arm assemblies 144, 148 and the upper spray assembly 150 may generally form part of a fluid circulation system 152 for circulating fluid (e.g., water and dishwasher fluid which may also include water, detergent, and/or other additives, and may be referred to as wash liquor) within the tub 104. As shown in
[0024] Moreover, each spray-arm assembly 144, 148 may include an arrangement of discharge ports or orifices for directing washing liquid onto dishes or other articles located in rack assemblies 130 and 132, which may provide a rotational force by virtue of washing fluid flowing through the discharge ports. The resultant rotation of the lower spray-arm assembly 144 provides coverage of dishes and other dishwasher contents with a washing spray.
[0025] A drain pump 156 may also be provided in the machinery compartment 140 and in fluid communication with the sump 142. The drain pump 156 may be in fluid communication with an external drain (not shown) to discharge fluid, e.g., used wash liquid, from the sump 142.
[0026] The dishwashing appliance 100 may be further equipped with a controller 137 configured to regulate operation of the dishwasher 100. The controller 137 may generally include one or more memory devices and one or more microprocessors, such as one or more general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with a cleaning cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor.
[0027] The controller 137 may be positioned in a variety of locations throughout dishwashing appliance 100. In the illustrated embodiment, the controller 137 is located within a control panel area 121 of the door 108, as shown in
[0028] It should be appreciated that the present subject matter is not limited to any particular style, model, or configuration of dishwashing appliance. The exemplary embodiment depicted in
[0029]
[0030] As shown in
[0031] The heat pipe 202 may include an internal wick structure (not shown) to transport liquid working fluid 206 from the condenser section 208 to the evaporator section 210 by capillary flow. In some embodiments, the heat pipe 202 may be constructed and arranged such that the liquid working fluid 206 returns to the evaporator section 210 solely by gravity flow. For example, as illustrated in
[0032]
[0033] Referring now to
[0034] Heat exchanger 302 may be a single unit, or may include two or more units. For example, as shown in
[0035] First heat exchanger 304 and second heat exchanger 306 may be arranged in a side-by-side manner. In detail, first heat exchanger 304 and second heat exchanger 304 may be arranged in sequence in a direction of air flow (e.g., over or through first fins 332 and second fins 342, or over first heat pipe 310 and second heat pipe 320). Accordingly, differing levels or amounts of heat exchange may be performed respectively by first heat exchanger 304 and second heat exchanger 306. For instance, first heat exchanger 304 may have first heat pipe 310 having a first diameter, and second heat exchanger 306 may have second heat pipe 320 having a second diameter, smaller than the first diameter. Advantageously, heat exchanger 302 may have a modular design to allow for variations in design, construction, and operation.
[0036] Each of the heat pipes 310 and 320 may include an evaporator section and a condenser section, similar to the evaporator section 210 and the condenser section 208 of the exemplary heat pipe 202 shown in
[0037] In operation, a flow of hot humid air 10 may be drawn from the wet chamber, e.g., wash chamber 106, into the drying system 300 via the outlet 301. For example, when the drying system 300 is implemented in dishwashing appliance 100, the hot humid air 10 may be drawn into the drying system 300 at the conclusion of a wet cycle of the dishwashing appliance 100 to promote drying of dishes or other articles located in rack assemblies 130 and 132 within the wash chamber 106. As used herein, “hot air” includes air having a temperature of at least about 100° F., such as between about 100° F. and about 160° F., such as between about 115° F. and about 155° F., such as about 135° F. As used herein, terms of approximation, such as “generally,” or “about” include values within ten percent greater or less than the stated value. For example, “about 135° F.” includes from 121.5° F. to 148.5° F. As used herein, “room temperature” includes temperatures between about 65° F. and about 75° F., such as between about 68° F. and about 72° F., such as about 70° F. As used herein, “dry air” includes air having a relative humidity of about thirty percent or less, such as less than about twenty percent, such as less than about ten percent, such as less than about five percent. As used herein, “humid air” includes air having a relative humidity greater than about eighty percent, such as greater than about ninety percent, such as about one hundred percent.
[0038] The hot humid air 10 may be a first flow of hot humid air 10, and may be directed, e.g., via a conduit or duct, from the outlet 301 to the evaporator section 303 of the heat exchanger 302. For example, in some embodiments, the evaporator section 312 of the first heat pipe 310 of the heat exchanger 302 may be in direct fluid communication with the outlet 301 such that the first flow of air 10 flows to and across (e.g., over and around) the evaporator section 312 of the first heat pipe 310. As shown, each of the heat pipes 310 and 320 includes fins at each of the respective condenser sections 314 and 324. In some embodiments, fins may not be provided at each of the respective evaporator section 312 and 322. The fins are not labelled in
[0039] Thus, the first flow of hot humid air 10 may flow across the evaporator section 312 of the first heat pipe 310, whereupon thermal energy from the first flow of hot humid air 10 is absorbed by working fluid (which is not specifically illustrated in
[0040] In some embodiments, such as the example embodiment illustrated in
[0041] The first flow of room temperature air may flow across (e.g., over and around) the condenser section 305 of the heat exchanger 302, including fins thereon in at least some embodiments. A second flow of room temperature air 18 may then flow from the condenser section 324 of the second heat pipe 320 to the condenser section 314 of the first heat pipe 310. The flow of air may continue sequentially through the condenser section 305 of heat exchanger 302, for example. A heat level of the air may subsequently be increased as it passes each sequential heat pipe 202, as described above. Thus, a second flow of hot dry air is then provided from the condenser section 305 of the heat exchanger 302, in particular the condenser section 314 of the first heat pipe 310, to the inlet 308, through which the flow of hot dry air may enter the wet chamber (e.g., wash chamber 106) to promote drying of articles therein. As explained above, fins 212 may be provided only on the condenser section 305 of the heat exchanger 302. Accordingly, a rate of heat exchange may be lower in the evaporator section 303 than in the condenser section 305. Advantageously, this may better regulate the temperature of the hot dry air entering wash chamber 106 via inlet 308, increasing a reliability and longevity of drying system 300.
[0042] Referring now to
[0043] Heat exchanger 302 may be provided within air flow duct 350. As shown in
[0044] Evaporating air flow section 352 may include an evaporating air flow rib 358. Evaporating air flow rib 358 may extend the length of evaporating air flow section 352 in the air flow direction. In some embodiments, evaporating air flow section 352 may be divided into a first portion 3521 and a second portion 3522. The first portion 3521 may be arranged upstream from heat exchanger 302. The second portion 3522 may be arranged downstream from heat exchanger 302. Thus, first portion 3521 and second portion 3522 may be separated by evaporator section 303 of heat exchanger 302. Evaporating air flow rib 358 may include a first evaporating air flow rib 3581 that extends an entire length of first portion 3521. Evaporating air flow rib 358 may include a second evaporating air flow rib 3582 that extends an entire length of second portion 3522. Evaporating air flow rib 358 may be parallel with air divider rib 356. Advantageously, evaporating air flow rib 358 may reduce turbulence within evaporating air flow section 352, resulting in smoother, e.g., more laminar, air flow.
[0045] Similarly, condensing air flow section 354 may include a condensing air flow rib 360. Condensing air flow rib 360 may extend the length of condensing air flow section 354 in the air flow direction. In some embodiments, condensing air flow section 354 may be divided into a first portion 3541 and a second portion 3542. The first portion 3541 may be arranged upstream from heat exchanger 302. The second portion 3542 may be arranged downstream from heat exchanger 302. Thus, first portion 3541 and second portion 3542 may be separated by condenser section 305 of heat exchanger 302. Condensing air flow rib 360 may include a first condensing air flow rib 3601 that extends an entire length of first portion 3541. Condensing air flow rib 360 may include a second condensing air flow rib 3602 that extends an entire length of second portion 3542. Condensing air flow rib 360 may be parallel with air divider rib 356 and evaporating air flow rib 358. Advantageously, condensing air flow rib 360 may reduce turbulence within condensing air flow section 354, resulting in smoother, e.g., more laminar, air flow and increased efficiency within dishwashing appliance.
[0046] Air flow duct 350 may include an access panel 362. Access panel 362 may provide selective access to an interior of air flow duct 350. Accordingly, access panel 362 may form a portion of a wall of air flow duct 350. Access panel 362 may be attached to air flow duct 350 via one or more hinges. For instance, a pair of hinges (not shown) may attach a bottom portion of access panel 362 to air flow duct 350. Additionally or alternatively, access panel 362 may be snap-fitted to air flow duct 350. It should be understood that any number of suitable attachment mechanisms may be used to removably attach access panel 362 to air flow duct 350, and the disclosure is not limited to those described herein. Accordingly, a user may remove access panel 362 to gain access to the interior of air flow duct 350.
[0047] Access panel 362 may include a mounting plate 364. Mounting plate 364 may protrude from an interior surface 366 of access panel 362. In some embodiments, mounting plate 364 protrudes into air flow duct 350 and extends in the horizontal direction (e.g., transverse direction T) along a width of access panel 362. For instance, mounting plate 364 may protrude from interior surface 366 of access panel 362 in the lateral direction L and may extend in the transverse direction T, when access panel 362 is in the closed position or fully attached position. Thus, mounting plate 364 may be colinear with air flow divider rib 356 when access panel 362 is in the closed position or fully attached position. In detail, mounting plate 364 may form a portion of air flow divider rib 356 when access panel 362 is in the closed position or fully attached position. Accordingly, mounting plate 364 may provide a delineation between evaporating air flow section 352 and condensing air flow section 354 together with air flow divider rib 356.
[0048] As may be seen in
[0049] Mounting holes 368 may be sized so as to accept heat pipes 202 therethrough. In detail, a diameter of each mounting hole 368 may be within an engineering tolerance of a diameter of a respective heat pipe 202. In detail, mounting holes 368 may be configured to accept heat pipes 202 therethrough. For instance, during assembly of drying system 200, heat pipes 202 of heat exchanger 302 may be inserted into mounting holes 368 from an upper portion thereof. Thus, mounting holes 368 may be sized so as to provide stable support of heat exchanger 302 and restrict both a horizontal shifting of heat exchanger 302 as well as a passage of air flow between evaporating air flow section 352 and condensing air flow section 354.
[0050] As mentioned above, mounting holes 368 may be sized according to respective heat pipes 202 to be inserted therethrough. Accordingly, in an embodiment where each heat pipe 202 has the same diameter as every other heat pipe 202, each mounting hole 368 also has the same diameter as every other mounting hole 368. Similarly, in an embodiment where the heat pipes 202 have varying diameters, each mounting hole 368 may also have a different diameter (i.e., one mounting hole 368 may have a diameter configured to accept a corresponding heat pipe 202). Thus, mounting holes 368 may be sized according to specific applications to allow for different applications. Additionally or alternatively, mounting holes 368 may include gaskets (i.e., a different gasket for each mounting hole 368) that can be changed or replaced with different diameters to allow for modular construction.
[0051] Air flow duct 350 may further define a drain hole 370 therein (
[0052] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.