Pneumatically controllable valve assembly, tire inflation system, and methods of operating the valve assembly and the tire inflation system
11353137 · 2022-06-07
Assignee
Inventors
Cpc classification
B60C23/00372
PERFORMING OPERATIONS; TRANSPORTING
F16K31/1221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/1223
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K31/383
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60C23/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A pneumatically controllable valve assembly, in particular for use in a tire inflation system, includes a first fluid port, a second fluid port, and a movable member configured to be moved between an open position and a closed position. When the movable member is in the open position the first fluid port is in fluid communication with the second fluid port. When the movable member is in the closed position the first fluid port is fluidly isolated from the second fluid port. A first pneumatic actuator is in fluid communication with the first fluid port. The first pneumatic actuator is configured to bias the movable member toward the open position. A second pneumatic actuator is configured to bias the movable member toward the closed position. The valve assembly also includes a flow restrictor. The first fluid port is in fluid communication with the second pneumatic actuator by way of the flow restrictor, at least when the movable member is in the open position.
Claims
1. A pneumatically controllable valve assembly for use in a tire inflation system, the valve assembly comprising: a first fluid port; a second fluid port; a movable member moved between an open position and a closed position, the first fluid port is in fluid communication with the second fluid port in the open position, and the first fluid port is fluidly isolated from the second fluid port in the closed position; a first pneumatic actuator in fluid communication with the first fluid port, the first pneumatic actuator formed by a first volume acting on a first face of the movable member to selectively bias the movable member toward the open position; a second pneumatic actuator in fluid communication with the first fluid port, the second pneumatic actuator formed by a second volume acting on a second face of the movable member to selectively bias the movable member toward the closed position; and a fluid line forming a branch from a fluid connection to the first pneumatic actuator to the second pneumatic actuator, the fluid line comprising a flow restrictor which restricts flow to the second face of the movable member creating a fluid reservoir between the flow restrictor and second face of the movable member, the fluid reservoir maintaining a higher pressure at the second face than at the first face of the movable member when a supply pressure is reduced to provide force to move the movable member to the closed position.
2. The valve assembly according to claim 1, wherein the movable member is movably disposed within a chamber, the chamber comprising a first variable volume forming the first pneumatic actuator, and the chamber comprising a second variable volume forming the second pneumatic actuator.
3. The valve assembly according to claim 2, wherein when the movable member is in the open position the first fluid port and the second fluid port are in fluid communication via the first variable volume.
4. The valve assembly according to claim 2, wherein the chamber comprising the first variable volume and the second variable volume is delimited by a rigid chamber wall and the movable member movably disposed within the chamber is a rigid member such that a total volume of the chamber comprising the first variable volume and the second variable volume is independent of a position of the movable member relative to the chamber.
5. The valve assembly according to claim 2, wherein the movable member is linearly movable within the chamber along an axis of movement and the first variable volume and the second variable volume are formed on opposing sides of the movable member along the axis of movement, a first axial direction pointing from the second variable volume toward the first variable volume along the axis of movement and a second axial direction pointing from the first variable volume toward the second variable volume along the axis of movement, wherein the movable member is configured such that pressurized fluid in the first variable volume is configured to move the movable member in the second axial direction and that pressurized fluid in the second variable volume is configured to move the movable member in the first axial direction.
6. The valve assembly according to claim 2, wherein the chamber is delimited by a chamber wall, wherein at least a portion of the movable member is in sliding sealing contact with the chamber wall by way of sealing means, the sealing means dividing the chamber into the first variable volume forming the first pneumatic actuator and into the second variable volume forming the second pneumatic actuator, the sealing means fluidly isolating the first variable volume from the second variable volume, such that pressurized fluid in the first variable volume is configured to bias the movable member toward the open position and such that pressurized fluid in the second variable volume is configured to bias the movable member toward the closed position.
7. The valve assembly according to claim 1, wherein when the movable member is in the open position the first fluid port and the second fluid port are in fluid communication via a fluid connection which bypasses the flow restrictor.
8. The valve assembly according to claim 1, wherein the flow restrictor has a variable minimum cross section.
9. The valve assembly according to claim 1, wherein the flow restrictor has a fixed minimum cross section or an air-permeable porous medium disposed in a fluid conduit fluidly connecting the first fluid port with the second pneumatic actuator, the air-permeable porous medium thereby reducing an effective minimum cross section of said fluid conduit.
10. The valve assembly according to claim 1, wherein the flow restrictor comprises an orifice having a minimum cross section A.sub.R, wherein a fluid connection between the first fluid port and the first pneumatic actuator has a minimum cross section A.sub.1, and wherein the ratio A.sub.R/A.sub.1 is one of: smaller than 1/10; smaller than 1/50; smaller than 1/100; smaller than 1/200; and smaller than 1/500.
11. The valve assembly according to claim 1, wherein a fluid connection between the second fluid port and the first pneumatic actuator has a variable minimum cross section.
12. The valve assembly according to claim 1, further comprising an elastic biasing member configured to bias the movable member toward the closed position.
13. A tire inflation system, comprising: the valve assembly of claim 1; a source of pressurized fluid; and a pneumatic tire; wherein the first fluid port of the valve assembly is in fluid communication or selectively in fluid communication with the source of pressurized fluid; wherein the first fluid port is selectively in fluid communication with the atmosphere or with a low pressure reservoir for selectively venting the first fluid port; and wherein the second fluid port of the valve assembly is in fluid communication with the pneumatic tire for selectively pressuring or de-pressurizing the pneumatic tire by way of the second fluid port when the valve assembly is in the open position.
14. The tire inflation system according to claim 13, further comprising a rotatable part, wherein the pneumatic tire and the valve assembly are mounted on the rotatable part, and wherein the first fluid port of the valve assembly is in fluid communication with the source of pressurized fluid by way of a rotary joint.
15. A method of inflating the pneumatic tire of the tire inflation system according to claim 13, the method comprising the steps of: opening the valve assembly by pressurizing the first pneumatic actuator via the first fluid port, such that pressurized fluid in the first pneumatic actuator moves the movable member to the open position; and pressurizing the pneumatic tire via the open valve assembly by pressurizing the first fluid port.
16. A method of deflating the pneumatic tire of the tire inflation system of claim 13, the method comprising the steps of: opening the valve assembly by pressurizing the first pneumatic actuator via the first fluid port, such that pressurized fluid in the first pneumatic actuator moves the movable member to the open position; when the movable member is in the open position, venting the first pneumatic actuator via the first fluid port and via a further flow restrictor to prevent the movable member from moving to the closed position, until a fluid pressure at the first fluid port is below the tire pressure; and deflating the pneumatic tire via the first fluid port.
17. A method of deflating the pneumatic tire of the tire inflation system according to claim 13, the method comprising the steps of: opening the valve assembly by pressurizing the first pneumatic actuator via the first fluid port by using a pressure pulse, such that pressurized fluid in the first pneumatic actuator moves the movable member to the open position; when the movable member is in the open position, venting the first pneumatic actuator via the first fluid port, until a fluid pressure at the first fluid port is below the tire pressure; controlling the rate of venting to maintain a force of the first pneumatic actuator at the first face greater than a force of the second pneumatic actuator at the second and maintain the movable member in the open position; and deflating the pneumatic tire via the first fluid port.
18. The valve assembly of claim 1, wherein the first face of the movable member is larger than the second face.
19. A method of operating a valve assembly, the method comprising the steps of: opening the valve assembly by pressurizing a first pneumatic actuator via a first fluid port, such that pressurized fluid in the first pneumatic actuator moves a movable member to the open position and connects the first fluid port to a second port, the first pneumatic actuator formed by a first volume acting on a first face of the movable member; providing pressure to the first fluid port when the valve assembly is open to flow fluid in a first direction; venting pressure at the first fluid port when the valve assembly is open to flow fluid in a second direction, and controlling fluid flow to maintain greater force generated by the first pneumatic actuator on the first face than force generated by a second pneumatic actuator on a second face of the movable member to maintain the valve assembly in an open position, the second pneumatic actuator in fluid communication with the first fluid port, the second pneumatic actuator formed by a second volume acting on the second face of the movable member to selectively bias the movable member toward the closed position; restricting the flow between the first fluid port and the second pneumatic actuator via a flow restrictor such that a change in pressure at the second pneumatic actuator is delayed relative to a change in pressure at the first pneumatic actuator; and closing the valve by reducing the pressure at the first port such that the force generated by the second pneumatic actuator delayed by the flow restrictor is greater than the force generated by the first pneumatic actuator.
20. The method of claim 19, wherein a pressure drop to close the valve is greater than a pressure drop to flow fluid in a second direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) An embodiment of the presently proposed valve assembly, tire inflation system and methods of operation are described in the following detailed description and are depicted in the accompanying drawing in which:
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) A schematic illustration of an embodiment of the tire inflation system 12 is illustrated in
(6) The tire inflation system 12 also comprises an electronic control portion 16. The electronic control portion 16 may receive input signals from the pressure sensor and/or from the temperature sensor, a power supply (not depicted) and one or more additional sensors (not depicted) such as, for example, a pressure switch 18 and a speed sensor 20. The electronic control portion 16 may also receive input signals from an operator control device 22. The electronic control portion 16 may include a microprocessor (not depicted) operating under the control of a set of programming instructions, which may also be referred to as software. The electronic control portion 16 may include a memory (not depicted) in which programming instructions are stored. The memory can also store identification codes, tire pressure records and/or user inputs over a period of time.
(7) The electronic control portion 16 outputs signals to the pneumatic control portion 14 to, for example, open or close the valve assemblies. The electronic control portion 16 may also output signals to a display device (not depicted). The display device may be included as a part of the operator control device 22 or a freestanding device.
(8) The pneumatic control portion 14 and the electronic control portion 16 each selectively communicate with an air supply 24 via an air supply circuit 26. The pressure sensor measures the pressure of the air supply 24 via the air supply circuit 26. The air supply 24 may be utilized to check the tire pressure and, if needed, increase and/or decrease the tire pressure.
(9) The air supply 24 is preferably provided by an air compressor 28 attached to the vehicle. Preferably, the air supply 24 also comprises an air tank 30. The compressor 28 is in fluid communication with the air tank 30 via a supply conduit 32. The air compressor 28 supplies pressurized air to the air tank 30 for storage therein. Pressurized air from the air supply 24 is provided to the air supply circuit 26 via the air tank 30. A drier 34 is provided for removing water from the air supply 24. A filter (not depicted) may also be interposed in the air supply circuit 26 or the supply conduit 32.
(10) The pneumatic control portion 14 is also selectively in fluid communication with one or more fluid control circuits 36, 38. Each fluid control circuit 36, 38 is utilized to provide fluid communication between the pneumatic control portion 14 and one or more tires 40, 42, 44, 46. Fluid communication between the pneumatic control portion 14 and fluid control circuits 36, 38 is preferably controlled by opening or closing a valve (not depicted).
(11) Each tire 40, 42, 44, 46 contains air at a certain pressure which will hereinafter be referred to herein as tire pressure. Preferably, the tire pressure is equal to a target tire pressure. The target tire pressure can be selected to be a desired pressure. After the target tire pressure is selected, it is programmed into the electronic control portion 16. If it is determined that the tire pressure is less than the target tire pressure, the tire pressure can be increased. If it is determined that the tire pressure is greater than the target tire pressure, the tire pressure can be decreased. The tire inflation system 12 will be described below with reference to the tire pressure of one tire 40. However, the tire inflation system 12 may at certain times be in fluid communication with a plurality of tires 40, 42 in order to perform the aforementioned functions.
(12) A wheel valve assembly 48 is provided at an end of the fluid control circuit 36 to control the flow of pressurized air into and out of the tire 40. Preferably, a wheel valve assembly 48, 80, 82, 84 is provided for each tire 40, 42, 44, 46 to control the flow of pressurized air into and out of the tire 40, 42, 44, 46. The fluid control circuit 36 comprises the rotary joint assembly 10. The fluid control circuit 36 will be described with reference to one assembly 10. However, as illustrated in
(13) A detailed view of the valve assembly 48 is illustrated in
(14) The valve assembly 48 comprises a valve body 50 which may be made of metal, for example. The valve body 50 encloses a chamber 54 comprised of a first section 54a and a second section 54b. In the embodiment shown in
(15) A valve spool 53 is movably disposed within the chamber 54. The valve spool 53 has a first portion 53a and a second portion 53b. The first portion 53a and the second portion 53b may be integrally formed. Here, the first portion 53a and the second portion 53b are formed at a first end and at a second end of the valve spool 53, respectively. The first portion 53a of the spool 53 is received within the first section 54a of the chamber 54, and the second portion 53b of the spool 53 is at least partially received within the second section 54b of the chamber 54. Both the first portion 53a and the second portion 53b of the spool 53 have a cylindrical or essentially cylindrical shape and are arranged concentrically with respect to a common axis which coincides with the axis 56. A maximum radius 57a of the first portion 53a of the spool 53 is larger than a maximum radius 57b of the second portion 53b of the spool 53. The maximum radius 57a of the first portion 53a of the spool 53 essentially corresponds with the radius 55a of the first section 54a of the chamber 54, and the maximum radius 57b of the second portion 53b of the spool 53 essentially corresponds with the radius 55b of the second section 54b of the chamber 54. The first portion 53a of the valve spool 53 is in sliding sealing contact with a chamber wall 58a delimiting the first section 54a of the chamber 54 by way of first sealing means 59a, and the second portion 53b of the valve spool 53 is in sliding sealing contact with a chamber wall 58b delimiting the second section 54b of the chamber 54 by way of second sealing means 59b.
(16) The valve spool 53 is configured to be linearly moved between a closed position, as shown in
(17) The valve assembly 48 further comprises a spring 63 biasing the valve spool 53 toward the first axial direction 56a and toward the closed position depicted in
(18) In the open position of the valve spool 53 depicted in
(19) The first sealing means 59a and the second sealing means 59b divide the chamber 54 into a first variable volume 63a and a second variable volume 63b. The variable volumes 63a, 63b are variable in the sense that they vary as the spool 53 is moved between the closed position depicted in
(20) The first variable volume 63a extends between the first sealing means 59a and the first mechanical stop 61a delimiting the first section 54a of the chamber 54 in the first axial direction 56a. The first variable volume 63a has its minimum extension when the spool 53 is in the closed position depicted in
(21) The second variable volume 63b extends between the second sealing means 59b and the second mechanical stop 61b delimiting the second section 54b of the chamber 54 in the second axial direction 56b. The second variable volume 63b has its maximum extension when the spool 53 is in the closed position depicted in
(22) The first fluid port 51 and the first pneumatic actuator 63a are in fluid communication with the second pneumatic actuator 63b via the fluid connection 64, a fluid line 67, a flow restrictor 65, a fluid reservoir 66, and a fluid line 68. In the embodiment of the valve assembly 48 depicted in
(23) As explained above, the spring 63 exerts a continual closing force F.sub.spring on the valve spool 53. Like the closing force F.sub.close the spring force F.sub.spring points in the first axial direction 56a, i.e. to the left in
(24) The opening force F.sub.open exerted on the valve spool 53 by way of pressurized fluid in the first pneumatic actuator 63a is given by F.sub.open=p.sub.1.Math.A.sub.spool,1, wherein p.sub.1 is the fluid pressure at the first fluid port 51 and/or in the first pneumatic actuator 63a and acting on the first face 60a of the first portion 53a of the valve spool 53, and wherein A.sub.spool,1 is the area of the first face 60a of the first portion 53a of the spool 53 on which pressurized fluid in the first pneumatic actuator 63a is acting to bias the spool 53 toward the open position. Similarly, the closing force F.sub.close exerted on the valve spool 53 by way of pressurized fluid in the second pneumatic actuator 63b is given by F.sub.close=p.sub.2.Math.A.sub.spool,2, wherein p.sub.2 is the fluid pressure in the fluid reservoir 66 and/or in the second pneumatic actuator 63b and acting on the face 60c of the second portion 53b of the valve spool 53, and wherein A.sub.spool,2 is the area of the face 60c n which pressurized fluid in the second pneumatic actuator 63b is acting to bias the spool 53 toward the closed position. Thus, a person of ordinary skill readily understands that the pressure values p.sub.1 and p.sub.2 and the sizes of the areas A.sub.spool,1 and A.sub.spool,2 determine the magnitudes of the forces F.sub.open and F.sub.close, respectively.
(25) As shown in
(26) The flow restrictor 65 is configured as an orifice having a fixed minimum cross section A.sub.R. It is understood that the flow restrictor 65 may likewise have a variable minimum cross section A.sub.R. The fluid connection 64 between the first fluid port 51 and the first pneumatic actuator 63a, on the other hand, has a minimum cross section A.sub.A. The minimum cross section A.sub.R of the flow restrictor 65 is smaller than the minimum cross section A.sub.A of the fluid connection 64 between the first fluid port 51 and the first pneumatic actuator 63a. For example, in the embodiment depicted in
(27) To move the valve spool 53 from the closed position depicted in
(28) As the first fluid port 51 and/or the first pneumatic actuator 63a is pressurized, some pressurized fluid may enter the fluid reservoir 66 and the fluid line 68 via the flow restrictor 65 and may increase the fluid pressure in the fluid reservoir 66, in the fluid line 68, and/or in the second pneumatic actuator 63b.
(29) Once the valve spool 53 is in the open position depicted in
(30) To move the valve spool 53 from the open position depicted in