Emergency shut-off device

Abstract

An emergency shut-off device shuts off supply of control oil to a trip-and-throttle valve of a steam turbine and closes the trip-and-throttle valve in an emergency. The emergency shut-off device includes: a cylinder; a piston that slides into the cylinder; a spring that applies a biasing force to the piston; a plurality of piston valves disposed on the piston; and a plurality of chambers that are formed by the piston valves. The control oil is supplied to and drained from the plurality of chambers, and a sliding surface of each of the piston valves has a groove to leak the control oil in a corresponding one of the chambers to another one of the chambers that is adjacent to the corresponding chamber in an axis direction.

Claims

1. An emergency shut-off device that shuts off supply of control oil to a trip-and-throttle valve of a steam turbine and closes the trip-and-throttle valve in an emergency, the emergency shut-off device comprising: a cylinder; a first piston that slides into the cylinder; a spring that applies a biasing force to the first piston; a plurality of piston valves disposed on the first piston; and a plurality of chambers that are formed by the piston valves, wherein the control oil is supplied to and drained from the plurality of chambers, a sliding surface of each of the piston valves has a spiral groove to leak the control oil in a corresponding one of the chambers to another one of the chambers that is adjacent to the corresponding chamber in an axis direction, the plurality of piston valves includes: a first piston valve disposed on a first end side of the first piston in the axis direction; a second piston valve disposed on a second end side of the first piston in the axis direction; and a third piston valve between the first piston valve and the second piston valve, a length of the third piston valve in the axis direction is shorter than a length of the first piston valve and a length of the second piston valve in the axis direction, the spiral groove is formed on the sliding surface of each of the piston valves, and the spiral groove has an arc cross section when cut along a cutting surface intersecting an extending direction of the spiral groove, a pitch of the spiral groove is 3 mm, a depth of the spiral groove is greater than 0.6 mm and less than or equal to 1.0 mm, and the emergency shut-off device further comprises: a second piston; and a cam that is in contact with the first piston and the second piston, wherein in response to the first piston moving from a normal position during normal operation to an emergency position, the cam rotates and interlocks the first piston with the second piston by moving the second piston from a normal position during the normal operation to an emergency position.

2. The emergency shut-off device according to claim 1, wherein the plurality of chambers includes: a movement chamber that is formed by a piston valve of the second piston, and drains the control oil during the emergency to move the second piston from the normal position to the emergency position; and a trip-and-throttle valve chamber that is formed by the piston valve of the first piston, supplies the control oil to the trip-and-throttle valve when the first piston is at the normal position, and drains the control oil from the trip-and-throttle valve when the first piston is in the emergency position.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIG. 1 is a schematic diagram illustrating a trip system for a steam turbine having an emergency shut-off device according to one or more embodiments of the present invention, with the trip system in normal operation.

(2) FIG. 2 is a diagram explaining an example of a piston valve of a trip piston in the emergency shut-off device illustrated in FIG. 1.

(3) FIG. 3 is a diagram explaining an example of a piston valve of a trip pilot valve in the emergency shut-off device illustrated in FIG. 1.

(4) FIG. 4 is an enlarged view of the piston valve illustrated in FIG. 2.

(5) FIG. 5 is a graph comparing the amount of leakage of control oil in a trip system of a steam turbine according to one or more embodiments.

(6) FIG. 6 is a graph comparing the amount of pressure loss of the control oil at a pipe in a drain device in the trip system of the steam turbine according to one or more embodiments.

(7) FIG. 7 is a graph comparing the amount of pressure loss of the control oil at a pipe for a trip-and-throttle valve in the trip system of the steam turbine according to one or more embodiments.

(8) FIG. 8 A is a diagram explaining a modification of the piston valve of the trip piston illustrated in FIG. 2.

(9) FIG. 8B is a diagram explaining a modification of the piston valve of the trip piston illustrated in FIG. 2.

(10) FIG. 9A is a diagram explaining a modification of the piston valve of the trip pilot valve illustrated in FIG. 3.

(11) FIG. 9B is a diagram explaining a modification of the piston valve of the trip pilot valve illustrated in FIG. 3 according to one or more embodiments.

(12) FIG. 10 is a schematic diagram illustrating a conventional emergency shut-off device.

(13) FIG. 11 is a schematic diagram illustrating a trip system of a steam turbine having the conventional emergency shut-off device illustrated in FIG. 10, with the trip system in normal operation.

(14) FIG. 12 is a schematic diagram illustrating the trip system of the steam turbine illustrated in FIG. 11 at the time of tripping.

DETAILED DESCRIPTION

(15) Hereinafter, embodiments of an emergency shut-off device according to the present invention will be described. with reference to FIGS. 1 to 9B. Note that although here the TTV and the GV of a steam turbine are described as examples of control targets of the emergency shut-off device, the extraction control valve (ECV) may be further added as a control target.

Example 1

(16) A trip system having an emergency shut-off device according to this example is illustrated in FIG. 1. The emergency shut-off device 10A according to this example basically has substantially the same configuration as that of the conventional emergency shut-off device 10B illustrated in FIGS. 10 to 12, and a trip system having the emergency shut-off device 10A also has almost the same configuration as that of the conventional emergency shut-off device 10B. Thus, here the same constitutes are denoted by the same symbols, and repetitive descriptions thereof are omitted.

(17) The trip system illustrated in FIG. 1 supplies and drains control oil to and from a TTV 31 and a GV 32 of a steam turbine (not illustrated) using the emergency shut-off device 10A according to this example, and shuts off the supply of the control oil to close the TTV 31 in an emergency (trip operation). Note that although FIG. 1 illustrates the trip system during the normal operation (during the operation of the steam turbine), this trip system gets into the same state as that of the trip system illustrated in FIG. 12 at the time of tripping.

(18) Note that the emergency shut-off device 10A according to this example includes as constituents a cylinder 11; a trip piston 12 (second piston) and a trip pilot valve 17 (first piston) which are pistons sliding in the cylinder 11; springs 15 and 22 applying biasing forces to the trip piston 12 and the trip pilot valve 17; piston valves 14, and 19 to 21 disposed on the trip piston 12 and the trip pilot valve 17; and chambers 24, and 26a to 26d formed by the piston valves 14, and 19 to 21, and through which control oil is supplied and drained.

(19) When the trip piston 12 moves from a position in normal operation (normal position) to a position in an emergency (emergency position), a cam 16 turns, which disengages the end of an end rod 18d from a latch portion 16b. As a result, the biasing force of the spring 22 moves the trip pilot valve 17 from a position in normal operation to a position in an emergency in an interlocked fashion.

(20) The chamber 24 (movement chamber) is formed by the piston valve 14 of the trip piston 12. When the control oil is drained from a port 23 in an emergency, the biasing force of the spring 15 moves the trip piston 12 from the position in normal operation to the position in an emergency.

(21) The chamber 26b (governor valve chamber) is formed by the piston valve 19 and the piston valve 20 of the trip pilot valve 17. When the trip pilot valve 17 is at the position in normal operation, the chamber 26b connects a port 25b and a port 25c to each other to drain the control oil from the GV 32. When the trip pilot valve 17 is at the position in an emergency, the chamber 26b connects the port 25c and a port 25d to each other to supply the control oil to the GV 32 (see FIG. 12).

(22) The chamber 26c (trip-and-throttle valve chamber) is formed by the piston valve 20 and the piston valve 21 of the trip pilot valve 17. When the trip pilot valve 17 is at the position in normal operation, the chamber 26c connects the port 25d and a port 25e to supply the control oil to the TTV 31. When the trip pilot valve 17 is at the position in an emergency, the chamber 26c connects the port 25e and a port 25f to each other to drain the control oil from the TTV 31 (see FIG. 12). Note that the chambers 26a and 26d drain the control oil or discharge air along with the movement of the trip pilot valve 17.

(23) The control oil used in the emergency shut-off device 10A of such a trip system may stagnate or deteriorate, and cause sludge, which clogs the sliding surfaces of the piston valves 14, and 19 to 21 of the trip piston 12 and the trip pilot valve 17 and causes them to adhere to the cylinder 11, resulting in malfunctioning.

(24) For this reason, in the emergency shut-off device 10A according to this example, as also illustrated in FIGS. 2 to 4, each of the piston valves 14, and 19 to 21 has a spiral groove 51 formed on the sliding surface thereof as if the spiral groove 51 is wound around the sliding surface. Note that FIG. 4 is an enlarged view of a portion of the sliding surface of the piston valve 14 illustrated in FIG. 2. This spiral groove 51 is used to intentionally keep leaking a small amount of the control oil to prevent the control oil from stagnating or deteriorating, and thus preventing the occurrence of sludge.

(25) Graphs illustrated in FIGS. 5 to 7 show the comparison between the result of a test performed with a trip system having the conventional emergency shut-off device 10B and the result of a test performed with a trip system having the emergency shut-off device 10A according to this example.

(26) The data indicated by “Original” in FIGS. 5 to 7 are the results of the test performed with the trip system having the conventional emergency shut-off device 10B. In the conventional emergency shut-off device 10B, the sliding surface of each of the piston valves 14, and 19 to 21 does not have a groove. The data indicated by “R0.6”, “R0.8”, and “R1.0” are the results of the tests performed with the trip system having the emergency shut-off device 10A according to this example. Referring to FIG. 4, in the test conditions, the pitch of the spiral groove 51 in all specimens is 3 mm, and the radius R indicating the depth of the spiral groove 51 in the specimen “R0.6” is R=0.6 mm; in the specimen “R0.8”, R=0.8 mm; and in the specimen “R1.0”, R=1.0 mm.

(27) In addition, in the test conditions, the temperatures T of the control oil supplied were of two kinds: T=47 to 49° C. (temperature in the normal supply range) and T=about 60° C. (temperature of use limit), and the pressures P0 of the control oil supplied were of two kinds: P0=9 kgf/cm.sup.2 and P0=14 kgf/cm.sup.2. Combining these conditions, the test was performed in four conditions in total. Note that the pressure P0 is the pressure at a pressure gauge 41 illustrated in FIG. 1.

(28) Then, measured as test items were the amount of oil leakage (FIG. 5) and the amount of pressure loss (FIGS. 6 and 7). Here, FIG. 6 indicates P1/P0×100 as the amount of decrease in the pressure P1 based on the above P0 and the pressure P1 measured with pressure gauges 42 illustrated in FIG. 1, and FIG. 7 indicates P2/P0×100 as the amount of decrease in the pressure P2 based on the above P0 and the pressure P2 measured with a pressure gauge 43 illustrated in FIG. 1. Note that as illustrated in FIG. 1, the pressure gauges 42 are disposed on pipes in a drain device 35 (each between a valve 36 and orifice 38 and a solenoid valve 39), and the pressure gauge 43 is disposed on a pipe between the emergency shut-off device 10A and the TTV 31.

(29) As illustrated in the graph of FIG. 5, the deeper the groove is (the larger the radius R is), the larger the leakage amount of the control oil is. In the case of “R1.0” (the groove depth is 1.0 mm), the leakage amount of the control oil is about three times that of “Original” (no groove).

(30) On the other hand, as illustrated in the graphs of FIGS. 6 and 7, even though the oil leakage amount increases, the pressure loss amount of the control oil does not decrease largely. The amounts of decreases in the pressures P1 and P2 was 1% or less of the pressure P0 in any condition.

(31) As described above, if the depth R of the spiral groove 51 is about 1.0 mm or less, the pressure loss between before and after the emergency shut-off device 10A can be suppressed to be smaller than or equal to 1%. In other words, the depth R of the spiral groove 51 only needs to be 1.0 mm or less.

(32) Note that as illustrated in FIGS. 8A and 8B, instead of the spiral groove 51 illustrated in FIGS. 2 and 3, multiple linear grooves 52 extending along the axis direction of the rod 13a may be formed on the sliding surface of the piston valve 14, and as illustrated in FIGS. 9A and 9B, multiple linear grooves 52 extending along the axis direction of the rod 18a may be formed on the sliding surface of each of the piston valves 19 to 21. Here, as an example, on the sliding surface of each of the piston valves 14, 19 to 21 are formed four linear grooves 52 at intervals of 90°. The linear grooves 52 illustrated in FIGS. 8A, 8B, 9A and 9B also provide the same effects as those of the spiral groove 51 illustrated in FIGS. 2 and 3.

(33) In addition, all the piston valves 14, and 19 to 21 do not have to have the same groove. The spiral groove 51 and the linear grooves 52 may be combined such that some piston valves have the spiral groove 51, and the other piston valves have the linear grooves. Further, the spiral grooves 51 and the liner grooves 52 may have different depths within the range of 1.0 mm or less.

INDUSTRIAL APPLICABILITY

(34) One or more embodiments of the present invention is suitable to steam turbines for driving compressors or the like.

REFERENCE SIGNS LIST

(35) 10A emergency shut-off device 12 trip piston 14 piston valve 15 spring 17 trip pilot valve 19, 20, 21 piston valve 22 spring 31 TTV 51 spiral groove 52 linear groove
Although the disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments may be devised without departing from the scope of the present invention. Accordingly, the scope of the invention should be limited only by the attached claims.