System and method for offline standbuilding
11352843 · 2022-06-07
Assignee
Inventors
Cpc classification
E21B19/20
FIXED CONSTRUCTIONS
E21B19/00
FIXED CONSTRUCTIONS
E21B19/14
FIXED CONSTRUCTIONS
E21B19/16
FIXED CONSTRUCTIONS
International classification
E21B19/20
FIXED CONSTRUCTIONS
E21B19/14
FIXED CONSTRUCTIONS
E21B19/00
FIXED CONSTRUCTIONS
Abstract
A drill rig having a drill pipe standbuilding system. The standbuilding system may have one or more offline mouseholes, such as two offline mouseholes, a hoist arranged on a rail system, and an iron roughneck. The rail system may be arranged on the mast, such as above a racking board. The hoist may extend from the rail system, through the racking board, and toward a drill floor of the drill rig. The offline mouseholes, rail system, hoist, and iron roughneck may allow drill pipe stands to be built without interrupting or slowing drilling operations. A method of standbuilding may include arranging a first pipe section in a first mousehole, arranging a second pipe section in a second mousehole, coupling a third pipe section to the second pipe section to form a double stand, and coupling the second pipe section to the first pipe section to form a triple stand.
Claims
1. A drill rig comprising: a drill floor for performing drilling operations and having a longitudinal centerline extending through a setback area and across well center defining a driller side and an off-driller side; a mast having a racking board adjacent the mast and extending laterally away from the mast; a mousehole arranged at or near well center; and an offline standbuilding system for building drill pipe stands without interrupting drilling operations; the system comprising: a first offline mousehole arranged in the setback area of the drill floor and on the off-driller side of the drill floor; a second offline mousehole arranged adjacent the first offline mousehole, the second offline mousehole being arranged in the setback area and on the off-driller side of the drill floor; and a rail system arranged above and extending across a top of the racking board, the rail system comprising: a pair of rails spaced apart from one another and extending laterally away from the mast; a bridge spanning between and operably coupled to the pair of rails and moveable along the pair of rails laterally toward and away from the mast across the top of the racking board; a hoist trolley operably coupled to the bridge and configured to move back and forth along the bridge; and a hoist supported by the bridge via the hoist trolley and configured for handling sections of drill pipe; wherein, the pair of rails have a length allowing the bridge to be aligned above the first and second offline mouseholes.
2. The drill rig of claim 1, further comprising a racking board frame sized and arranged to allow the hoist to operate inside the racking board frame.
3. The drill rig of claim 1, wherein the hoist comprises a hydraulic hoist or an electric hoist.
4. The drill rig of claim 1, wherein the hoist comprises a wireline and a pipe sling or pipe elevator.
5. The drill rig of claim 4, wherein the pipe sling or pipe elevator is configured to hoist two drill pipe sections simultaneously.
6. The drill rig of claim 1, further comprising an iron roughneck arranged on the drill floor for coupling drill pipe sections together to form drill pipe stands.
7. An offline standbuilding system for building drill pipe stands on a drill floor without interrupting drilling operations, the drill floor having a longitudinal centerline extending through a setback area and across well center and defining a driller side and an off driller side, the system comprising: a first offline mousehole arranged in the setback area of the drill floor and on the off-driller side of the drill floor; a second offline mousehole arranged adjacent the first offline mousehole, the second offline mousehole being arranged in the setback area and on the off-driller side of the drill floor; and a rail system arranged above and extending across a top of a racking board, the racking board being arranged adjacent to and extending laterally away from a mast on the drill rig, the rail system comprising: a pair of rails spaced apart from one another and extending laterally away from the mast; a bridge spanning between and operably coupled to the pair of rails and moveable along the pair of rails laterally toward and away from the mast across the top of the racking board; a hoist trolley operably coupled to the bridge and configured to move back and forth along the bridge; and a hoist supported by the bridge via the hoist trolley and configured for handling sections of drill pipe, wherein, the pair of rails have a length allowing the bridge to be aligned above the first and second offline mouseholes.
8. The offline standbuilding system of claim 7, wherein the hoist comprises a wireline and a pipe sling or pipe elevator.
9. The offline standbuilding system of claim 7, further comprising an iron roughneck for coupling drill pipe sections together to form drill pipe stands.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) While the specification concludes with claims particularly pointing out and distinctly claiming the subject matter that is regarded as forming the various embodiments of the present disclosure, it is believed that the invention will be better understood from the following description taken in conjunction with the accompanying Figures, in which:
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DETAILED DESCRIPTION
(26) The present disclosure relates to a drill rig having a drill pipe standbuilding system. The standbuilding system may have one or more offline mouseholes, such as two offline mouseholes, a hoist arranged on a rail system, and an iron roughneck. The rail system may be arranged on the mast, such as above a racking board. The hoist may extend from the rail system, through the racking board, and toward a drill floor of the drill rig. The offline mouseholes, rail system, hoist, and iron roughneck may allow drill pipe stands to be built without interrupting or slowing drilling operations. The present disclosure additionally relates to a method of standbuilding. The method may include arranging a first pipe section in a first mousehole, arranging a second pipe section in a second mousehole, coupling a third pipe section to the second pipe section to form a double stand, and coupling the second pipe section to the first pipe section to form a triple stand.
(27) Turning now to
(28) The substructure 102 may be configured to support the drill floor 104 and mast 106. The substructure 102 may comprise a plurality of housings or boxes for housing equipment and/or storing various types of equipment.
(29) The drill floor 104 may be arranged over the substructure 102 and may be configured to provide a platform for drilling operations. As shown for example in
(30) Each mousehole 116, 118 may be configured to provide a holder or casing configured to receive a section of drill pipe. Particularly, a mousehole 116, 118 may be configured to position a section of drill pipe on end with its longitudinal axis vertical. Additionally, the casing or holder of the mousehole 116, 118 may be arranged beneath an opening in the drill floor 104, such when placed in the mousehole, a majority of a pipe section is arranged beneath the drill floor. The casing or holder of the mousehole 116, 118 may have a cylindrical, square, or other suitable shape, and may have a closed or capped bottom end for supporting a section of drill pipe inserted in the mousehole. A mousehole 116, 118 may have a diameter or width configured to receive a diameter or width of a drill pipe section. Additionally, a mousehole 116, 118 may have a length or depth configured to receive a section of drill pipe, such that an end of the drill pipe may remain exposed above the drill floor 104 for connecting to a next drill pipe section. For example, in some embodiments, a mousehole 116, 118 may have a depth that is slightly shorter than the length of a drill pipe section. For example, where a drill pipe section has a length of approximately 30 feet, a mousehole 116, 118 may have a depth of between approximately 20 and 30 feet, or more particularly between approximately 22 and 29 feet, or more particularly between approximately 25 and 28 feet. In this way, the mousehole 116, 118 may be configured such that less than about 10 feet of a drill pipe section arranged in the mousehole remain exposed above the drill floor 104, or more particularly between about 1 and 8 feet, or more particularly between about 2 and 5 feet.
(31) As shown in
(32) The drill floor 104 may support a variety of equipment including, for example, one or more iron roughnecks. For example, an iron roughneck 120 may be arranged on an off-driller side of the drill floor 104, and may be configured to reach drill pipe sections arranged in one or more offline mouseholes 116, as shown in
(33) Referring back to
(34) In some embodiments, the racking board 122 may have a length extending from the mast 106 configured to accommodate the one or more offline mouseholes 116 on the drill floor 104. For example, as shown in
(35) As shown in
(36) The two rails 128 may parallel one another and may generally extend outward from the mast 106, such as above the racking board 122. The rails 128 may be configured to support the bridge 130 and hoist 132, and may generally allow the bridge and/or hoist to move laterally toward and away from the mast 106. For example, the bridge 130 may extend between the two rails 128 and may generally slide along the two rails, laterally toward and away from the mast 106. In this way, each rail 128 may provide a track along which the bridge 130 may move. In some embodiments, each rail 128 may have a gear rack configured to engage with one or more gears or a gear box of the bridge 130. In other embodiments, the rails 128 may engage with the bridge 130 with other suitable mechanisms. In some embodiments, the rails 128 may be arranged parallel to one another along the mast 106 such that a first rail is located near an off-driller side, and a second rail is arranged near a driller side. In some embodiments, the rails 128 may be welded, bolted, pinned, or otherwise secured to the mast 106 or another structure. In some embodiments, the rails 128 may have a length extending from the mast 106 sufficient to allow the hoist to reach the offline mouseholes 116. As shown for example in
(37) The bridge 130 may span between the two rails 128 and may be configured to support the hoist 132. The bridge 130 may additionally be configured to slide or move along the two rails 128, such as to move the hoist 132 toward and away from the mast 106. In some embodiments, the bridge 130 may have an engagement mechanism 134 at each end configured to engage with the rails 128. An engagement mechanism 134 is shown in
(38) With reference to
(39) In use, a drill rig 100 of the present disclosure may provide for efficient drill pipe standbuilding operations. In some embodiments, a drill rig 100 of the present disclosure may provide for offline drill pipe standbuilding independent of at least some drilling operations. In particular, apparatuses, systems, and methods of the present disclosure may provide for double and/or triple standbuilding operations, for example, without interrupting drilling operations. Drill pipe stands may be constructed using the offline mouseholes 116 and the rail system 126, such that the standbuilding may be performed independent of, and in some embodiments simultaneously with, drilling operations at the well center 110.
(40) A drill pipe stand of the present disclosure may be a double or triple stand, for example. In other embodiments, longer stands are contemplated as well. Each section of drill pipe may have a length of between approximately 15 and 60 feet in some embodiments. Particularly, each section of drill pipe may have a length of between approximately 20 and 55 feet. More particularly, each section of drill pipe may have a length of between approximately 25 and 50 feet in some embodiments. In particular embodiments, some drill pipe sections may have a length of approximately 30 or 31 feet, for example. In another particular embodiments, some drill pipe sections may have a length of approximately 45 feet. The drill pipe sections may be coupled together to form stands of two or more sections. That is, drill pipe sections having a length of approximately 31 feet may form a double stand of approximately 62 feet or a triple stand of approximately 93 feet. Similarly, drill pipe sections having a length of approximately 45 feet may form a double stand of approximately 90 feet. In some embodiments, drill pipe sections of different lengths may be joined together to form stands having different lengths. The drill pipe sections may be coupled together using any suitable coupling means. For example, in some embodiments, each drill pipe section may have a male end with outer threading and a female end with inner threading. The outer threading of one pipe section may be configured to engage with the inner threading of another pipe section, such that the two pipe sections may be screwed together.
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(42) As mentioned, the method 200 may generally include bringing sections of pipe to the drill floor 104. (202) In some embodiments, the sections may be brought up to the drill floor 104 through the V-door 112 and ramp or pipe machine 114. In other embodiments, the sections may be brought to the drill floor 104 by way of tugger/utility winch(es), and/or any other suitable lifting or handling means. Sections of pipe may be brought to the drill floor 104 individually. That is, for example, each section of drill pipe may be brought to the drill floor 104 just prior to being used to build the stand. In other embodiments, multiple pipes may be brought to the drill floor 104. For example, where a triple stand is to be built, three sections of drill pipe may be brought to the drill floor 104 prior to beginning building the stand. In some embodiments, each section of drill pipe may be brought to the drill floor 104 in line with the well center 110 and between the middle of the setback floor.
(43) Of the pipe sections brought to the drill floor 104, a first section of pipe may be inserted into a first offline mousehole 116a. (204) Looking for example at
(44) The hoist 132 may move along the bridge 130, and the bridge may move along the pair of rails 128 to reach a second section of drill pipe 146b, which may be arranged on the drill floor 104 near the well center 110, for example. (206) The second section of pipe 146b may be transported to and inserted into a second mousehole 116b, similarly to the first section of pipe 146a in the first mousehole 116a. As shown for example in
(45) The method 200 may include aligning a third section of drill pipe with the second section of drill pipe 146b in the second mousehole 116b. (208) As shown for example in
(46) Once aligned, the third section 146c and second section 146b of pipe may be coupled together to form a double stand of drill pipe. (210) For example, as described above, the two sections of pipe 146b, 146c may have threading, and may thus be screwed together. In some embodiments, as shown for example in
(47) The hoist 132 may operate to align the double stand of drill pipe with the first section of drill pipe 146a arranged in the first mousehole 116a, as shown for example in
(48) Once aligned, the double stand and the first section of drill pipe 146a may be coupled together to form a triple stand of drill pipe. (214) For example, as described above, the two pipes 146a, 146b may have threading and may be threaded together using an iron roughneck 120. As shown for example in
(49) The hoist 132 may operate to bring the triple stand to the racking board 122 in some embodiments. (216) That is, the hoist 132 may retract to pull the triple stand out of the first mousehole 116a and up to the racking board 122, as shown for example in
(50) It may be appreciated that, in some embodiments, double stands may be built instead of or in addition to triple stands. For example, a single mousehole may be used to build a double stand of drill pipe, which may be placed in the racking board or otherwise made available to the top drive for drilling operations. A method of building a double stand using a drill rig of the present disclosure would generally include the steps of bringing sections of drill pipe to the drill floor; inserting a first section of drill pipe into the mousehole; aligning a second section of drill pipe with the first section of drill pipe in the mousehole; coupling the first and second sections of drill pipe together to form the double stand; and arranging the double stand in the racking board. The steps may be similar to those described above with respect to the method 200.
(51) It is to be appreciated that the apparatuses, systems, and methods of the present disclosure may provide for standbuilding operations that are agnostic to drilling operations and drilling equipment. In this way, the standbuilding operations described herein may be performed offline with respect to drilling operations, and may thus occur simultaneously with drilling operations. This may help to improve the overall efficiency of the drill rig, by providing double and/or triple drill standbuilding without delaying drilling operations. Moreover, the apparatuses, systems, and methods described herein may be suitable for both offshore and onshore rigs. For example, by arranging a rail system above the racking board, and allowing the hoist to operate through the racking board to reach the offline mouseholes, the apparatuses, systems, and methods described herein may be compatible with the relative space constraints of some onshore rigs. It may further be appreciated that apparatuses, systems, and methods of the present disclosure, including offline mouseholes and a hoist and rail system may additionally be used to disassemble a drill string in some embodiments and/or disassemble one or more drill pipe stands.
(52) Various embodiments of the present disclosure may be described herein with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products. Although a flowchart or block diagram may illustrate a method as comprising sequential steps or a process as having a particular order of operations, many of the steps or operations in the flowchart(s) or block diagram(s) illustrated herein can be performed in parallel or concurrently, and the flowchart(s) or block diagram(s) should be read in the context of the various embodiments of the present disclosure. In addition, the order of the method steps or process operations illustrated in a flowchart or block diagram may be rearranged for some embodiments. Similarly, a method or process illustrated in a flow chart or block diagram could have additional steps or operations not included therein or fewer steps or operations than those shown. Moreover, a method step may correspond to a method, a function, a procedure, a subroutine, a subprogram, etc.
(53) As used herein, the terms “substantially” or “generally” refer to the complete or nearly complete extent or degree of an action, characteristic, property, state, structure, item, or result. For example, an object that is “substantially” or “generally” enclosed would mean that the object is either completely enclosed or nearly completely enclosed. The exact allowable degree of deviation from absolute completeness may in some cases depend on the specific context. However, generally speaking, the nearness of completion will be so as to have generally the same overall result as if absolute and total completion were obtained. The use of “substantially” or “generally” is equally applicable when used in a negative connotation to refer to the complete or near complete lack of an action, characteristic, property, state, structure, item, or result. For example, an element, combination, embodiment, or composition that is “substantially free of” or “generally free of” an element may still actually contain such element as long as there is generally no significant effect thereof.
(54) In the foregoing description various embodiments of the present disclosure have been presented for the purpose of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obvious modifications or variations are possible in light of the above teachings. The various embodiments were chosen and described to provide the best illustration of the principals of the disclosure and their practical application, and to enable one of ordinary skill in the art to utilize the various embodiments with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the present disclosure as determined by the appended claims when interpreted in accordance with the breadth they are fairly, legally, and equitably entitled.