Nanoscale radio frequency magnetoelectric antenna
11355692 · 2022-06-07
Assignee
Inventors
Cpc classification
H01Q1/364
ELECTRICITY
International classification
Abstract
A nanomechanical magnetoelectric antenna includes a thin film heterostructure that has a magnetic element and a piezoelectric element. The heterostructure is suspended on a substrate and is capable of resonating at acoustic resonance frequencies. In the transmission mode of the antenna, oscillating mechanical strain produced by voltage-induced acoustic waves is transferred to the thin film heterostructure through strain mediated magnetoelectric coupling. This gives rise to magnetization oscillation or magnetic current that radiates electromagnetic waves at the acoustic resonance frequencies. In the receiving mode, the heterostructure senses magnetic components of electromagnetic waves arriving at the antenna, converting these into a piezoelectric voltage output.
Claims
1. A nanomechanical magnetoelectric (NME) antenna comprising: a thin film heterostructure having a magnetic element and a piezoelectric element, wherein the heterostructure is (i) suspended on a substrate, and (ii) capable of resonating at acoustic resonance frequencies; wherein in a transmission mode, oscillating mechanical strain produced by voltage induced acoustic waves is transferred to the heterostructure through strain mediated magnetoelectric coupling, leading to magnetization oscillation that radiates electromagnetic waves at the acoustic resonance frequencies; and wherein in a receiving mode, the heterostructure senses magnetic components of electromagnetic waves arriving at the antenna, converting the magnetic components into a piezoelectric voltage output, wherein the heterostructure is suspended on the substrate by clamping, and wherein at least a portion of the suspended heterostructure is spaced apart from the substrate for vibrating freely to allow optimal coupling between magnetic, elastic, and electric fields encountered by the heterostructure.
2. The NME antenna of claim 1, wherein the mode of vibration excited in the piezoelectric layer by the magnetic field and the electric field are the same.
3. The NME antenna of claim 1, wherein the substrate is a high resistivity silica wafer.
4. The NME antenna of claim 1, wherein the magnetic element comprises a FeGaB/AlO.sub.x multilayer made of alternating layers of an alloy of Fe, Ga, and B (FeGaB) and AlO.sub.x.
5. The NME antenna of claim 1, wherein the piezoelectric layer comprises at least one piezoelectric material selected from the group consisting of: aluminum nitride, lithium niobate, lithium tantalate, zinc oxide, gallium nitride, and quartz.
6. The NME antenna of claim 5, wherein the piezoelectric element is a thin film made of aluminum nitride (AlN).
7. The NME antenna of claim 6, wherein the thickness of the AlN thin film is from about 350 nm to about 650 nm.
8. The NME antenna of claim 4, wherein the thickness of the FeGaB/AlO.sub.x multilayer is from about 350 to about 650 nm.
9. The NME antenna of claim 1, wherein the frequency of the radiated electromagnetic waves ranges from 10 MHz to 10 GHz.
10. The NME antenna of claim 1, wherein the thin film heterostructure is rectangular.
11. The NME antenna of claim 10, wherein the heterostructure exhibits an in-plane contour mode of vibration (d.sub.31 mode).
12. The antenna of claim 10, wherein the length and the width of the thin film heterostructure range from 100 μm to 400 μm and from 25 μm to 100 μm, respectively.
13. The NME antenna of claim 10, wherein ME coupling constant of 4 kV Oe.sup.−1 cm.sup.−1 to 8 kV Oe.sup.−1 cm.sup.−1 is obtained in the absence of a DC bias magnetic field.
14. The antenna of claim 1, wherein the thin film heterostructure is circular.
15. The antenna of claim 14, wherein the thin film heterostructure has a diameter ranging from about 100 μm to about 400 μm.
16. A nanomechanical magnetoelectric (NME) antenna array comprising: a plurality of thin film heterostructures suspended on a substrate, wherein, each of said plurality of heterostructures (i) includes a magnetic element and a piezoelectric element, (ii) is rectangular or circular in shape; and (iii) is capable of resonating at acoustic resonance frequencies; wherein in a transmission mode, oscillating mechanical strain produced by voltage induced acoustic waves is transferred to each of said plurality of heterostructures through strain mediated magnetoelectric coupling, leading to magnetization oscillation (or magnetic current) that radiate electromagnetic waves at the acoustic resonance frequencies ranging from 10 MHz and 10 GHz; and in a receiving mode, each of said plurality of heterostructures senses magnetic components of electromagnetic waves arriving at the antenna, converting the magnetic components into a piezoelectric voltage output, wherein each of the heterostructures is suspended on the substrate by clamping, and wherein at least a portion of each suspended heterostructure is spaced apart from the substrate for vibrating freely to allow optimal coupling between magnetic, elastic, and electric fields encountered by the heterostructure.
17. A method of fabricating a nanomechanical magnetoelectric antenna device, the method comprising: (a) providing a high resistivity substrate and depositing a film of a first electrode material on the substrate, partially covering the substrate; (b) depositing a film of piezoelectric material covering the first electrode material and the substrate; (c) etching a first via in the piezoelectric material thereby exposing the substrate, wherein the via is located at one extremity of the first electrode material film; (d) etching a second via in the piezoelectric material film at a location of the substrate not covered by the first electrode material film; (e) depositing a film of gold on the piezoelectric material film and patterning to form a top ground; (f) depositing a film of magnetic material on the piezoelectric material film, the dimension of the magnetic material film being about the same as that of the first electrode material film; and (ii) etching the substrate, wherein, the first electrode material film and the films of piezoelectric material, magnetic material and gold layered on top of it form a heterostructure, wherein at least a portion of the heterostructure is released from the substrate for vibrating freely to allow optimal coupling between magnetic, elastic, and electric fields encountered by the heterostructure while being supported by the substrate through clamping.
18. The method of claim 17, wherein the etching in step (c) is performed using H3PO4 or a chlorine-based inductively coupled plasma (ICP).
19. The method of claim 17, wherein an in-situ magnetic field bias is applied while depositing the magnetic material (step (e)) along an anchor direction of the device to pre-orient magnetic domains present in the magnetic material.
20. The method of claim 17, wherein the strength of the in-situ magnetic field is from about 75 Oe to about 150 Oe.
21. The method of claim 17, wherein the substrate is etched using XeF.sub.2 isotropic etching.
22. A device comprising an NME antenna according to claim 1.
23. A device comprising a nanomechanical magnetoelectric (NME) antenna array according to claim 16.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other features of the present invention, the various features thereof, as well as the invention itself, may be more fully understood from the following description, when read together with the accompanying drawings. The drawings are presented for the purpose of illustration only and are not intended to limit the invention.
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DETAILED DESCRIPTION OF THE INVENTION
(23) The present invention provides ultra-compact magnetoelectric (ME) nanoelectromechanical system (NEMS) antennas based on acoustic resonance in NEMS resonators. The invention further provides a method for making such antennas.
(24) The antennas described herein are made with one of two kinds of resonators, namely magnetoelectric nano-plate resonators (NPR) and thin-film bulk acoustic resonators (FBAR). The resonant body of an embodiment of each of these ME NEMS resonators is made of a patterned AlN/FeGaB thin film ME heterostructure. This heterostructure is fully suspended on a substrate (e.g., a Si substrate). AlN and FeGaB components constitute the piezoelectric and ferromagnetic elements, respectively, of the heterostructure (see
(25) The ME antennas of the present invention exhibit strong coupling between acoustic wave propagating in the resonant body and the EM wave that is radiated by them. Specifically, RF electric field applied to the AlN layer (piezoelectric component) of the NEMS ME resonators induces mechanical resonance in the AlN/FeGaB thin film resonating plate as alternating strain/acoustic waves through strain-mediated ME coupling.sup.17, 18. The acoustic waves propagating in the magnetic layer, which owing to the strong piezomagnetic constant of FeGaB induces a dynamic change in magnetization due to piezomagnetic effects, give rise to magnetic currents that radiate EM waves.sup.19, 20. Reciprocally, the RF magnetic field associated with EM waves can lead to magnetization oscillation of the FeGaB ferromagnetic layer and induce acoustic waves in the magnetic layer due to converse piezomagnetic effect. These acoustic waves are transferred to the piezoelectric AlN thin film through ME coupling, thereby generating a dynamic voltage output due to direct piezoelectric coupling. A wide reconfigurable frequency band from 60 MHz to 2.5 GHz is realized by exciting different modes of vibration in ME resonators with different designs. These designs include rectangular shaped nano-plate resonator (NPR), and circular disk shaped thin-film bulk acoustic resonator (FBAR). Proof of concept underlying the operation of the antennas of the present invention was found in the high ME coupling coefficient observed upon using an NPR with an in-plane contour mode of vibration (d.sub.31 mode).
(26)
(27)
where W.sub.0 is the width of the resonator pitch, E and ρ are equivalent Young's modulus and equivalent density of the resonator respectively.sup.21-23. Finite element analysis (FEA) performed on the admittance curve of the device with the same geometry as that of the device shown in
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(30) DC bias magnetic field, and the value is comparable with reports of a with optimum bias magnetic field at low frequencies.sup.33.
(31) Non-magnetic single-finger nano-plate resonators (
(32) To further characterize the ME NPR, its magnetization dependence was analyzed by examining the ME coupling strength at different bias magnetic fields.
(33) The limit of detection of the ME NPR for sensing weak RF magnetic fields under zero bias magnetic field was also determined.
(34) The antenna of the invention was also characterized for its radiation behavior in a far-field configuration at GHz range. This was done by using a magnetoelectric thin film bulk acoustic wave resonator (FBAR) device consisting of a circular magnetoelectric resonating disk. As shown in
(35)
where T is the thickness of the AlN/FeGaB heterostructure. The electromechanical resonance frequency f.sub.0,FBAR was found at 2.525 GHz by measuring the reflection coefficient (S.sub.22) of the FBAR device as shown in
(36) Since magnetization couples to right-hand circularly polarized (RHCP) RF magnetic fields much more efficiently compared to left-hand circularly polarized (LHCP) RF magnetic waves 36, the ME antennas of the invention may also be circularly polarized antennas. Circular polarization behavior the ME FBAR antenna was therefore tested by using another calibrated circularly polarized antenna.
(37) Similar effect and separation was also observed in FBAR radiation with the FBAR magnetoelectric antenna as the transmitting antenna (i.e., S.sub.12 measurement) again indicating that the self-biased ME antennas based on NEMS ME FBARs described herein are essentially LHCP antennas. LHCP antennas have the capability for mitigating multipath interference and are widely used on satellites such as GPS (Global Positioning System). However, achieving this capability in miniature antenna has been difficult.
(38) The circularly polarized ME FBAR antenna described herein is highly anisotropic due to magnetic film shape anisotropy and most sensitive along the hard axis direction of the magnetic film. This is evident from the quantification of antenna gain, directivity, and radiation efficiency of these antennas based on ME FBAR devices with one pair of well-calibrated horn antennas. Directivity D of the ME FBAR antenna can be calculated by integrating the magnetic power density as:
(39)
where P(ρ,ϕ,θ) is the magnetic power density in spherical coordinates. The ME FBAR antenna efficiency can be calculated as ξ.sub.rad=G.sub.FBAR/D=0.403% with a high gain of G.sub.FBAR=−18 dBi at the resonance frequency f.sub.0,FBAR, or ξ.sub.rad, corrected=0.448% with reflection corrected. The FBAR magnetoelectric antenna also has a fractional bandwidth
(40)
with the measured 3 dB bandwidth Δf=4 MHz. The minimum quality factor Q of a small antenna is given by
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as dictated by the Chu limit.sup.38
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where
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is the wave number in free space and α is the smallest imaginary sphere of radius enclosed the entire antenna structure. The maximum fractional bandwidth of this antenna of the magnetoelectric antenna allowed by the Chu's limit.sup.38 is therefore
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which is still larger than the measured
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(46) The ultra-miniaturized ME FBAR antenna with a resonating ME circulating disk has a size of ϕ200 μm (including the ground loop of ϕ550 μm, which corresponds to λ.sub.0/593 (λ.sub.0/216). These ME antennas have sizes one to two orders of magnitude smaller than state of the art compact antennas with their sizes over λ.sub.0/10. As a comparison, the small loop antenna with ϕ550 μm, or the same size with the ground ring of the magnetoelectric antenna, shows a resonance frequency fr,loop of 34 GHz (see
(47) TABLE-US-00001 TABLE 1 Inte- f Gain grated (GHz) Thickness Footprint (dBi) circuit Ref. 0.47 λ.sub.0/168 0.36 λ.sub.0 × −4.5 No 1 0.2 λ.sub.0 1.2 λ.sub.0/47 0.08 λ.sub.0 × N/A No 2 0.065 λ.sub.0 1.57 λ.sub.0/40 0.16 λ.sub.0 × −5.5 No 3 0.16 λ.sub.0 2.45 λ.sub.0/245 0.045 λ.sub.0 × −46 No 4 0.0041 λ.sub.0 2.84 λ.sub.0/10 0.28 λ.sub.0 × 1.51 No 5 0.22 λ.sub.0 2.53 λ.sub.0/103304 0.0067 λ.sub.0 × −18 Yes ME 0.0059 λ.sub.0 antenna
(48) For example, ME antenna (−18 dBi) shows a much higher gain than a compact helical antenna (−46 dBi) but with 1/4000 of its volume.sup.39. Moreover, in contrast to the antennas based on printed circuit board (PCB), the ME antenna is fabricated by CMOS compatible photolithography process which is advantageous for IC technology.
(49) To summarize, ultra-compact circularly polarized magnetoelectric nanoelectromechanical system (NEMS) antennas based on ME nano-plate resonators (NPR) and thin film bulk acoustic wave resonators (FBAR) were demonstrated to have sizes that are one to two orders of magnitude smaller than state of the art compact antennas. These ME antennas are excellent sensors and radiators for EM wave. Different modes of vibration are well controlled by the design/shape of the ME antenna for realizing both low (60 MHz) and high (2.525 GHz) resonance frequencies for the
(50) radiation. Both NPR (lower frequency) and FBAR resonators (500 MHz˜10 GHz) based multiferroic antennas can be fabricated on the same substrate, e.g., a Si wafer, using the same microfabrication process, which allows for broadband multiferroic antenna arrays. These ultra-compact circularly-polarized reconfigurable magnetoelectric antennas have applications in future antennas, for example, in antennas for for internet of things (IoT), smart phones, wireless communication systems, and radars.
EXAMPLES
Example 1. Characterization of FeGaB/AlO.SUB.x .Magnetic Multilayer
(51) Magnetic properties of the FeGaB/AlO.sub.x multilayers used in the ME NPR devices described in the foregoing were characterized both statically and dynamically by a vibration sample magnetometer (VSM) and ferromagnetic resonance spectroscopy (FMR). See
Example 2. Device Fabrication Process
(52) The NPR and FBAR devices share the same fabrication process shown in
Example 3. Equivalent Circuit Modeling of NPR Antenna.
(53) As shown in
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Series resistance R.sub.s is connected in serial to both branches as electrical loss of the electrodes. Resonance frequency occurs at 2πω.sub.0, where the C.sub.m and L.sub.m cancel each other. k.sub.t.sup.2 represents the efficiency of electrical and acoustic energy conversion and Q defines the ratio of the energy stored in the vibrating resonant structure to the energy dissipated per cycle by the damping processes. Note that the k.sub.t.sup.2Q is the figure of merit (FOM) of an electromechanical resonator.
Example 4. Simulation of RF Coil
(55) The RF magnetic field used in the operation of the ME NPR devices described herein is generated by a RF coil with an inner diameter of 7.7 mm and 7 turns. The RF coil was soldered on the SMA port and connected to the out-put port of the lock-in amplifier. The magnetic flux density generated by the RF coil was simulated by Finite Element Method (FEM) software, Comsol Multiphysics V5.1. The input for the simulation was RF voltage with a peak-amplitude of 1V.
Example 5. Simulation of a Small Loop Antenna
(56) Small loop antennas have overall circumference that is less than about one-tenth of a wavelength (C<λ/10). They have small radiation resistance which is usually smaller than their loss resistance. Low radiation resistance and high reactance make it difficult to match impedance. Small loop antennas are most often used as receiving antennas for magnetic field sensing or magnetic radiators where loss due to impedance mismatch can be tolerated. The ANSYS HFSS 15 software was used to simulate the performance of a small loop antenna. This small loop antenna has the same dimension as the ME FBAR antenna, including the ground loop, with a=550 μm, where a is the radius of the smallest imaginary sphere of enclosing the entire antenna structure. The small loop antenna was designed as a chip-scale device and is compatible with a lithographic fabrication process. The substrate is AlN with 2.2 μm thickness. The conductor is copper with 5 μm thickness.
Example 6: Magnetoelectric Coupling and Frequency Analysis
(57) To analyze the response of the ME structures, coupling between the magnetic, elastic, and electric field in the magnetostrictive and piezoelectric elements were taken into consideration. Simulations using the FEM software Comsol Multiphysics V5.1 were carried out to investigate the frequency response analysis using existing modules, namely, magnetic fields, solid mechanics, and electrostatics modules. The ME structures were divided into a magnetostrictive phase, a piezoelectric phase, and an air subdomain. Simulation was performed with frequency domain in 3D geometry in order to illustrate the modeling principles for more complicated problems.
(58) In air phase, it was assumed that a spatially uniform, sinusoidally time varying, background magnetic field applied using the magnetic fields, reduced field formulation. The air model space was truncated by an infinite element domain region. This is a domain condition that approximates a domain that extends into infinity. When using the infinite element domain feature, the boundary conditions on the outside of the modeling does not affect the solutions obtained from the simulation. In the magnetostrictive FeGaB, however, magnetic permeability and magnetostrictive strain become-nonlinearly dependent on the magnetic flux and the mechanical stress and strains in the ME composite. As such, constitutive equations of magnetoretrictivity were solved using experimentally measured nonlinear magentostriction and magnetic field. The B vs. H relationship can be separated into two parts, namely (i) a non-magnetic phase, such as piezoelectric and air, with B=u0*ur*H, and (ii) a magnetostrictive phase, with B=f(H) and an interpolation function based on experimental results. With regard to FeGaB, which was assembled in the solid mechanics module, a number of the material parameters such as young's module, poisson's ratios, and densities were taken into consideration.
(59) For the piezoelectric AlN it was assumed that a small signal at simulation point may be described by the linear piezo material model, for which established constitutive relations exist in a strain-charge form. Similarly, piezoelectric tensors and mechanical properties were required for the PZD modules, which is a built in conditions. The relation between the stress, electric field, and electric displacement field, in a stress-charge form, is given by the piezoelectric constitutive equations,
σ=cε−eE
D=cε+kE
where σ and ε are the stress and strain tensors, respectively; E and D are electric filed and electric flux density, respectively. c, e and k are stiffness, strain to electric field coupling constant, and permittivity, respectively. The PZD module combines the solid mechanics (solid) and electrostatics (es) for modeling the piezo devices. The solid mechanics model is described by the well-known elastic constitutive relations,
ε=½[(∇.sub.u).sup.T+∇.sub.u]
σ=Cε
and
∇σ=−ρω.sup.2
where u is the displacement, ρ is the density, ω is the angle frequency, and C is the elasticity matrix.
(60) The electrostatics model for modeling a piezoelectric phase in Comsol Multiphysics provides the following equations,
∇D=ρ.sub.v
E=−∇φ
where ρ.sub.v is the electric charge density, and φ is the electric potential.
(61) In the simulation, parameters of the AlN from Comsol Multiphysics material library (see below) were used. For simplification, the magnetostrictive phase was treated under a linear elastic model which is a part of PZD module. In this model, the magnetostrictive layer is described with the same equations as piezoelectric material. Various parameters for linear material are listed below.
(62) Linear materials parameters:
(63) AlN:
(64) Relative Permeability is 1
(65) Density: 3300 kg cm.sup.−3
(66) Electrical Conductivity: 10.sup.−6 S m.sup.−1
(67) Dielectric loss factor is 0.002
(68) Mechanical damping loss factor is 0.001
(69) Elasticity in matrix:
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Piezoelectric charge coupling constants in matrix:
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Relative permittivity in matrix:
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FeGaB:
Density is 7860 kg cm.sup.−3
Poisson's ratio is 0.27.
Relative permittivity is 1.
Relative permeability is 1300.
Electrical Conductivity is 200000 S m.sup.−1.
Young's Modulus is 55 GPa.
Magnetostriction is 70 ppm.
Saturation is 1114084 A m.sup.−1.
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(117) As used herein, “consisting essentially of” allows the inclusion of materials or steps that do not materially affect the basic and novel characteristics of the claim. Any recitation herein of the term “comprising”, particularly in a description of components of a composition or in a description of elements of a device, can be exchanged with “consisting essentially of” or “consisting of”.
(118) From the above description, one skilled in the art can easily ascertain the essential characteristics of the present invention, and without departing from the spirit and scope thereof, can make various changes and modifications of the invention to adapt it to various usages and conditions. Thus, other embodiments are also within the scope of the following claims.