Length-to-hip and length-to-waist silhouettes of disposable absorbent articles and arrays
11351068 · 2022-06-07
Assignee
Inventors
- Gary Dean Lavon (Liberty Township, OH)
- Bret Darren Seitz (West Chester, OH, US)
- Masaharu Nishikawa (Cincinnati, OH)
- Sarah M. WADE (Springfield Township, OH, US)
- Franz-Josef Hermes (Cincinnati, OH, US)
Cpc classification
A61F13/49011
HUMAN NECESSITIES
A61F13/514
HUMAN NECESSITIES
A61F13/511
HUMAN NECESSITIES
International classification
A61F13/15
HUMAN NECESSITIES
Abstract
An absorbent article may have a Product Length-to-Hip Silhouette from about 0.5 to about 0.85 and a Product Length-to-Waist Silhouette from about 0.5 to about 0.9. An array of absorbent articles may have an Array Average Product Length-to-Waist Silhouette from about 0.5 to about 0.9.
Claims
1. An absorbent article having a central chassis, the central chassis comprising a topsheet, a backsheet and an absorbent core, the absorbent article comprising a front waist region and a front waist edge; a back waist region and a back waist edge; a front belt disposed in the front waist region; a back belt disposed in the back waist region; wherein each of the front and back belts comprise at least one elastic element; wherein the front and back belts are joined at seams to form a waist opening and leg openings; wherein the article has a Product Length-to-Waist Silhouette from about 0.5 to about 0.9; and wherein the article has a Product Length-to-Hip Silhouette from about 0.5 to about 0.85; and wherein the article has a Relaxed Product Length of 232 mm or less.
2. The absorbent article of claim 1, wherein the article has a Product Length-to-Waist Silhouette from about 0.5 to about 0.8.
3. The absorbent article of claim 2, wherein the article has a Product Length-to-Hip Silhouette from about 0.5 to about 0.7.
4. The absorbent article of claim 1, wherein the article has a Product Length-to-Waist Silhouette from about 0.5 to about 0.7.
5. The absorbent article of claim 4, wherein the article has a Product Length-to-Hip Silhouette from about 0.6 to about 0.7.
6. The absorbent article of claim 1, wherein the article has a Product Length-to-Waist Silhouette from about 0.55 to about 0.7.
7. The absorbent article of claim 1, wherein the article has a Product Length-to-Hip Silhouette from about 0.5 to about 0.8.
8. The absorbent article of claim 1, wherein each of the front and back belts comprise a plurality of strands.
9. An array of packages comprising two or more different sizes of absorbent articles, the array comprising: a first package comprising a first absorbent article having a first size; a second package comprising a second absorbent article having a second size; wherein the first absorbent article comprises: a front waist region and a front waist edge; a back waist region and a back waist edge; a front belt disposed in the front waist region; a back belt disposed in the back waist region; wherein the front and back belts are joined at seams to form a waist opening and leg openings; wherein the second absorbent article comprises: a front waist region and a front waist edge; a back waist region and a back waist edge; a front belt disposed in the front waist region; a back belt disposed in the back waist region; wherein the front and back belts are joined at seams to form a waist opening and leg openings; and wherein each of the first and second absorbent articles has a Product Length-to-Hip Silhouette from about 0.5 to about 0.85; and wherein each of the first and second absorbent articles has a Relaxed Product Length of 232 mm or less.
10. The array of packages of claim 9, wherein the first and second packages comprise the same brand name.
11. The array of packages of claim 9, wherein the front and back belts of at least one of the first and second articles comprise first and second films.
12. The array of packages of claim 9, wherein the Product Length-to-Hip Silhouette value is from about 0.55 to about 0.7.
13. The array of packages of claim 12, wherein the Product Length-to-Waist Silhouette value is from about 0.6 to about 0.85.
14. The array of packages of claim 9, wherein the Product Length-to-Hip Silhouette value is from about 0.6 to about 0.75.
15. The array of packages of claim 9, wherein the first and second sizes are different.
16. The array of packages of claim 15, wherein the first and second packages comprise the same brand name.
17. The array of packages of claim 15, wherein the first and second absorbent articles comprise chassis having identical cross-sectional dispositions.
18. The array of packages of claim 9, wherein the first and second sizes are substantially the same.
19. An absorbent article having a central chassis, the central chassis comprising a topsheet, a backsheet and an absorbent core, the absorbent article comprising: a front waist region and a front waist edge; a back waist region and a back waist edge; a front belt disposed in the front waist region; a back belt disposed in the back waist region; wherein each of the front and back belts comprise at least one elastic element; wherein the front and back belts are joined at seams to form a waist opening and leg openings; and wherein the article has a Product Length-to-Hip Silhouette from 0.5 to about 0.85; and a Relaxed Product Length of 232 mm or less.
20. An absorbent article having a central chassis, the central chassis comprising a topsheet, a backsheet and an absorbent core, the absorbent article comprising: a front waist region and a front waist edge; a back waist region and a back waist edge; a front belt disposed in the front waist region; a back belt disposed in the back waist region; wherein each of the front and back belts comprise at least one elastic element; wherein the front and back belts are joined at seams to form a waist opening and leg openings; wherein the article has a Product Length-to-Hip Silhouette from 0.6 to about 0.7; and wherein the article has a Relaxed Product Length of 232 mm or less.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DISCLOSURE
(28) “Pull-on garment” or “pant” means articles of wear which have a defined waist opening and a pair of leg openings and which are pulled onto the body of the wearer by inserting the legs into the leg openings and pulling the article up over the waist.
(29) “Disposable” means garments, which are not intended to be laundered or otherwise restored or reused as a garment (i.e., they are intended to be discarded after a single use and to be recycled, composted or otherwise disposed of in an environmentally compatible manner). The pull-on garment may be “absorbent” such that it absorbs and contains the various exudates discharged from the body.
(30) “Closed form” means opposing waist regions are joined to form a continuous waist opening and leg openings. See
(31) “Array” means a display of packages comprising disposable articles of different sizes having like article constructions (e.g., same elastomeric materials [compositionally and/or structurally] in the flaps, graphic elements) said packages having the same brand and/or sub-brand, and said packages oriented in proximity to each other in a given area of a retail store. An array is marketed as a line-up of products normally having like packaging elements (e.g., packaging material type, film, paper, dominant color, design theme, etc.) that convey to consumers that the different individual packages are part of a larger line-up. Arrays often have the same brand, for example, “Huggies,” and same sub-brand, for example, “GoodNites.” A different array may have the brand “Huggies” and the sub-brand “Pull-Ups.” The differences between the “GoodNites” array and the “Pull-Ups” arrays may include for example different side seams, where “Good Nights” comprises a permanently closed side and “Pull-Ups” comprises a refastenable side seam. Furthermore, the packaging is distinctly different in that “GoodNites” is packaged in a predominately blue, film bag for boys and a predominantly pink, film bag for girls and “Pull-Ups” is packaged in a predominately blue, film bag for boys and a predominantly pink, film bag for girls. The key differences are the wearers displayed on the packaging wherein GoodNites packaging has older children displayed on it relative to the children on the Pull-Ups packaging.
(32) Arrays also often have the same trademarks, including trademarks of the brand, sub-brand, and/or features and/or benefits across the line-up.
(33) “On-line Array” means an “Array” distributed by a common on-line source.
(34) “Hip Circumference” means the circumference of the body at the level of the maximum posterior protuberance of buttocks. See
(35) “Hip Width” means the horizontal distance at the front of the body at the hips, where the hips are defined at the same level as the maximum prominent point of the buttocks as seen from the side. See
(36) “Body Length” means the vertical distance from the navel to the maximum depth of the crotch, determined by the maximum depth of the crotch within the sagittal plane. See
(37) “Waist Circumference” means the horizontal circumference of the waist at the level of the center of the navel (omphalion).
(38) “Body Rise” means the surface distance from omphalion (center of navel) to the subjects back at the level of the navel measured through the crotch and over the middle of the buttock. See
(39) “Body Rise-to-Hip Circumference Ratio” means the Body Rise (mm) divided by the Hip Circumference (mm). See
(40) “Body Length-to-Hip Silhouette” means the Body Length (mm) divided by the Hip Width (mm). See
(41) “Product Length-to-Hip Silhouette” means Relaxed Product Length (300) (mm) divided by the Relaxed Product Hip Width (301) (mm). See
(42) “Array Average Product Length-to-Hip Silhouette” means the average Product Length-to-Hip Silhouette of each size offered in a product array. For example, the Depend Underwear for Women (Maximum Absorbency) is marketed and sold in an array of 3 sizes: Small/Medium; Large and Extra Large. The Array Average Product Length-to-Hip Silhouette is the average of: The Product Length-to-Hip Silhouette for size Small/Medium; the Product Length-to-Hip Silhouette for size Large; and the Product Length-to-Hip Silhouette for size Extra Large. Tables 1a and 1b show examples of the Product Length-to-Hip Silhouette for some currently marketed product arrays.
(43) “Relaxed Product Length” means the longitudinal distance between the longitudinally distal most point in the crotch region and the longitudinally distal most point along the front waist edge. The longitudinal distance is measured parallel to the longitudinal axis of the product. Refer to
(44) “Relaxed Product Hip Width” means the lateral distance from the laterally distal most point of the left side edge of the product at the upper edge of the left leg opening to the laterally distal most point of the right side edge of the product at the upper edge of the right leg opening. Refer to
(45) “Relaxed Product Waist Width” means the lateral distance from the distal most point at the right side of the front waist edge to the distal most point at the left side of the front waist edge. The lateral distance is measured perpendicular to the longitudinal axis of the product. Refer to
(46) “Relaxed Product Side Length” means the linear distance from the point of intersection between the waist edge and the side edge of the product to the point of intersection between the top of the leg opening and the same side edge of the product. The relaxed product side length measurement is the average of the measurements from the left and right sides of the product. Refer to
(47) Consumers who are urinary incontinent especially those who are suffering from nocturnal enuresis often are traumatized by the condition. Many aspects of the condition contribute to the trauma, like the fear of having an incontinent event in public. Even when wearing an absorbent article, there is still the fear of leaking, and the fear of their absorbent article being noticeable under their clothes. As such providing a product experience that helps normalize the condition by providing a more underwear-like, thin and body conforming structure across the entire weight/age range is one of the objects of the present disclosure.
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(49) It may be desirable to link the Product Length-to-Hip Silhouette to that of the targeted consumers Body Length-to-Hip Silhouette in order to achieve a better fitting, better conforming, better gasketing product. This may increase the wearing comfort for each consumer while reducing leakage. Additionally, a product array where the Product Length-to-Hip Silhouette of each subsequently larger size follows the same general trend as the Body Length-to-Hip Silhouette for each subsequently larger size may also deliver a better fitting, better conforming better gasketing article to each consumer regardless of their respective size or shape. Furthermore, it may also be desirable to link the Product Length-to-Waist Silhouette to that of the targeted consumers Body Length-to-Waist Silhouette in order to achieve a better fitting, better conforming, better gasketing product.
(50) The anthropometric measures of Body Rise and Waist Circumference are illustrated in
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(52) Absorbent Article
(53) The absorbent articles of the present disclosure are generally designed and configured to manage bodily exudates such as urine, menses, feces or other vaginal discharges.
(54) In one embodiment, an absorbent article may comprise a chassis comprising a topsheet, a backsheet, and an absorbent core disposed at least partially between the topsheet and the backsheet. The absorbent chassis may comprise a waistband, leg cuffs and or elastic strands. In various embodiments, referring to
(55) In one embodiment, referring to
(56) Many current pull-on pant absorbent articles have a brief style design, dimensionally similar to full cut brief underwear. Such brief style articles are designed to fit in the waist at the navel of the wearer and along the legs and sides at level of the hip. All of these products have excessive length at the waist (see
(57) In one embodiment, referring to
(58) In various embodiments, a portion of or the whole absorbent article 10 may be made to be laterally extensible. The extensibility of the absorbent article 10 may be desirable in order to allow the absorbent article 10 to conform to a body of a wearer during movement by the wearer. The extensibility may also be desirable, for example, in order to allow the caregiver to extend the front waist region 36, the back waist region 38, the crotch region 37, and/or the chassis 100 to provide additional body coverage for wearers of differing size, i.e., to tailor the absorbent article 10 to the individual wearer. Such extension may provide the absorbent article 10 with a generally hourglass shape, so long as the crotch region 37 is extended to a relatively lesser degree than the waist regions 36 and/or 38. This extension may also impart a tailored appearance to the absorbent article 10 during use.
(59) Any or all portions of the absorbent article may comprise a bacteriophage composition as described in U.S. Ser. No. 61/931,229, titled DISPOSABLE ABSORBENT ARTICLES COMPRISING BACTERIOPHAGES AND RELATED METHODS, and filed on Jan. 24, 2014.
(60) Topsheet
(61) In one embodiment, referring to
(62) Apertured film or nonwoven topsheets typically may be pervious to bodily exudates, yet non-absorbent, and have a reduced tendency to allow fluids to pass back through and rewet the wearer's skin. Suitable woven and nonwoven materials may comprise natural fibers, such as, for example, wood or cotton fibers, synthetic fibers, such as, for example, polyester, polypropylene, or polyethylene fibers, or combinations thereof. If the topsheet 81 comprises fibers, the fibers may be spunbond, carded, wet-laid, meltblown, hydroentangled, or otherwise processed, for example, as is generally known in the art.
(63) The topsheet may comprise a skin care lotion. Examples of suitable lotions include, but are not limited to, those described in U.S. Pat. Nos. 5,607,760; 5,609,587; 5,635,191; 5,643,588; and 5,968,025, and as described in U.S. Application No. 61/391,353.
(64) In one embodiment, the topsheet may comprise graphics (e.g., 116 in
(65) Backsheet
(66) In one embodiment, referring to
(67) One suitable material for the backsheet can be a liquid impervious thermoplastic film having a thickness of from about 0.012 mm (0.50 mil) to about 0.051 mm (2.0 mils), for example including polyethylene or polypropylene. Typically, the backsheet can have a basis weight of from about 5 g/m.sup.2 to about 35 g/m.sup.2. The backsheet can be typically positioned adjacent the outer-facing surface of the absorbent core and can be joined thereto. For example, the backsheet may be secured to the absorbent core by a uniform continuous layer of adhesive, a patterned layer of adhesive, or an array of separate lines, spirals, or spots of adhesive. Illustrative, but non-limiting adhesives, include adhesives manufactured by H. B. Fuller Company of St. Paul, Minn., U.S.A., and marketed as HL-1358J. An example of a suitable attachment device including an open pattern network of filaments of adhesive is disclosed in U.S. Pat. No. 4,573,986. Another suitable attachment device including several lines of adhesive filaments swirled into a spiral pattern is illustrated by the apparatus and methods shown in U.S. Pat. Nos. 3,911,173; 4,785,996; and 4,842,666. Alternatively, the attachment device may include heat bonds, pressure bonds, ultrasonic bonds, dynamic mechanical bonds, or any other suitable attachment device or combinations of these attachment devices.
(68) In one embodiment, the backsheet 83 may be embossed and/or matte-finished to provide a more cloth-like appearance. Further, the backsheet 83 may permit vapors to escape from the absorbent core of the absorbent article 10 (i.e., the backsheet 83 is breathable) while still preventing, or at least inhibiting, fluids or body exudates from passing through the backsheet 83. In one embodiment, the size of the backsheet 83 may be dictated by the size of the absorbent article 10 and the design or configuration of the absorbent article 10 to be formed, for example.
(69) Absorbent Core
(70) In various embodiments, referring to
(71) In one embodiment, suitable absorbent cores may comprise cellulosic airfelt material. For instance, such absorbent cores may comprise less than about 40%, 30%, 20%, 10%, 5%, or even 1% of the cellulosic airfelt material as determined by weight. Additionally, such an absorbent core may be primarily comprised of an absorbent gelling material in amounts of at least about 60%, 70%, 80%, 85%, 90%, 95%, or even about 100% as determined by weight. Furthermore, a portion of the absorbent core may comprise a microfiber glue (if applicable). Such absorbent cores, microfiber glues, and absorbent gelling materials are described in U.S. Pat. Nos. 5,599,335; 5,562,646; 5,669,894; 6,790,798; and 7,521,587 and in U.S. Pat. Publ. No. 2004/0158212.
(72) In one embodiment, the core, including multiple layers making up the core system, may be printed and embossed as described in U.S. Pat. No. 8,536,401.
(73) In one embodiment, the core may be separable from the chassis as disclosed in U.S. Pat. Nos. 6,989,006; 7,381,202; 7,175,613; 7,824,386; 7,766,887; and 6,989,005. In such embodiments, the measurements described in this disclosure may be made to the chassis alone or may be made to the chassis in combination with the separable core/absorbent assembly.
(74) In one embodiment, the absorbent article of the present disclosure, and particularly, a portion where the absorbent member is disposed, may have a body fluid absorption rate greater than 3 g/sec according to U.S. Pat. No. 6,649,810. According to U.S. Pat. No. 6,649,810, the expression “the portion (of the absorbent article) where the absorbent member is disposed” is intended to mean the portion occupied by the absorbent member when the absorbent article is flatly unfolded and seen in its plan view.
(75) In one embodiment, the absorbent structure may have an intake factor greater than 3 according to U.S. Pat. No. 7,073,373, wherein the intake factor is defined as the absorbent core permeability divided by the normalized retention capacity (which is defined by the Retention Capacity Test—also according to U.S. Pat. No. 7,073,373).
(76) In one embodiment, the absorbent composite has a body fluid absorption greater than 75 g/100 cm.sup.2, according to U.S. Pat. No. 6,649,810.
(77) In one embodiment, a target location of the absorbent article may have a wicking value greater than 36%, according to U.S. Pat. No. 6,383,960.
(78) In one embodiment, the absorbent article may have a bending stiffness between 0.05-1.0 gf, according to U.S. Pat. No. 5,810,796.
(79) In one embodiment, the absorbent article may have a crotch fluid absorption rate greater than 3 g/sec according to U.S. Pat. No. 6,649,810. In one embodiment, a freeze-dried composite of the absorbent composite may have an intake rate of at least about 1.9 cubic centimeters (cc) of liquid/second at 80% composite saturation according to U.S. Pat. No. 6,689,934.
(80) Leg Cuffs
(81) In one embodiment, referring to
(82) In one embodiment, each leg cuff 147 may comprise a proximal edge 157a and 157b. These edges 157a and 157b are positioned proximate to the longitudinal axis 42 compared to distal edges 139a and 139b. The leg cuffs 147 may overlap the absorbent core 200, i.e., the proximal edges 157a and 157b lie laterally inward of the respective side edges 237a and 237b of the absorbent core 200. Such an overlapped configuration may be desirable in order to impart a more finished appearance to the absorbent article 10 than that imparted by a non-overlapped configuration. In other embodiments, the leg cuffs 147 may not overlap the absorbent core 200.
(83) In one embodiment, each leg cuff 147 may be attached to the interior surface 102 of the chassis 100 in a leg cuff attachment zone (not shown) adjacent to the front waist end edge 136 and in a longitudinally opposing leg cuff attachment zone (not shown) adjacent to the back waist end edge 138. In one embodiment, between the leg cuff attachment zones, the proximal edge 157 of the leg cuff 147 remains free, i.e., not attached to the interior surface 102 of the chassis 100 or to the absorbent core 200. Also, between the longitudinally opposing leg cuff attachment zones, each leg cuff 147 may comprise one or more (specifically including one, two, three, or four elastic strands per leg cuff 147) longitudinally extensible cuff elastic gathering members 159 that may be disposed at or adjacent to the proximal edge 157 of the leg cuff 147 by any suitable methods. Each of such cuff elastic gathering members 159 may be attached over the leg cuff's entire length or over only a portion of the leg cuff's length. For example, such cuff elastic gathering members 159 may be attached only at or near the leg cuff's longitudinally opposing ends and may be unattached at the middle of the leg cuff's length. Such cuff elastic gathering members 159 may be disposed in the crotch region 37 and may extend into one or both of the front waist region 36 and the back waist region 38. For example, an elastic gathering member 159 may be attached at or adjacent to the proximal edge 157 of each of the leg cuffs 147 and extends into both the front waist region 36 and the back waist region 38.
(84) In various embodiments, each cuff elastic gathering member 159 may be enclosed inside a folded hem for example. In various embodiments, the cuff elastic gathering members 159 may be sandwiched between two layers forming the leg cuff 147, by two layers of the chassis 100, or may be attached on a surface of the chassis 100 or the leg cuff 147 and remain exposed.
(85) In one embodiment, when stretched, the cuff elastic gathering member 159 disposed adjacent to each leg cuff's proximal edge 157 allows the leg cuff proximal edge 157 to extend to the flat uncontracted length of the chassis 100, e.g., the length of the chassis 100. When allowed to relax, the cuff elastic gathering member 159 contracts to pull the front waist region 36 and the back waist region 38 toward each other and, thereby, bend the article 10 into a “U” shape in which the interior of the “U” shape may be formed by the portions of the article 10 that are intended to be placed toward the body of the wearer (i.e., interior surface 102). Because each of the proximal edges 157 remains free between the longitudinally oriented leg cuff attachment zones, the contractive force of the elastic gathering member 159 may lift the proximal edge 157 of the leg cuff 147 away from the interior surface 102 of the chassis 100. This lifting of the proximal edges 157 when the article 10 is in the relaxed condition lifts the leg cuffs 147 into a position to serve as side barriers to prevent, or at least inhibit, leakage of bodily exudates.
(86) Waistband
(87) In one embodiment, referring to
(88) In one embodiment, the elasticized waistbands may comprise materials that have been “prestrained” or “mechanically prestrained” (i.e., subjected to some degree of localized pattern mechanical stretching to permanently elongate the material). The materials may be prestrained using suitable deep embossing techniques. In other embodiments, the materials may be prestrained by directing the material through an incremental mechanical stretching system as described in U.S. Pat. No. 5,330,458. The materials may then be allowed to return to their substantially untensioned condition, thus forming a zero strain stretch material that is extensible, at least up to the point of initial stretching. Examples of zero strain materials are disclosed in U.S. Pat. Nos. 2,075,189, 3,025,199, 4,107,364, 4,209,563, 4,834,741, and 5,151,092.
(89) Flaps
(90) The flaps 189 (a-d) may be discrete from or integral with the chassis 100. A discrete flap is formed as separate element, which is joined to the chassis 100. In some embodiments, this includes a plurality of flaps, e.g. 2 or 4 (often referred to as ear panels or side flaps) being joined to the side edges 137 a and b of the chassis in the front and/or rear waist regions 36 and 38 (see
(91) The belt-like flaps and may comprise an inner nonwoven layer and an outer nonwoven layer and elastics there between. The inner and outer nonwoven layers may be joined using adhesive or thermoplastic bonds. Various suitable belt-like flap configurations can be found in U.S. Pub. No. 2013-0211363.
(92) An integral flap is a portion, one or more layers, of the chassis that projects laterally outward from the longitudinal edge. The integral flap may be formed by cutting the chassis to include the shape of the flap projection.
(93) While many of the embodiments illustrated in this application having belt-like flaps are pant articles, taped articles may have belt-like flaps disposed in one or both waist regions as well.
(94) The structure of flaps play an important role in the functionality of the absorbent article and are fundamentally different than the elastics used in underwear. As mentioned above, incontinence events, such as SUI and UUI, can result in a high flow rate and/or a full bladder release. The amounts of urine expelled during the incontinence events can vary wildly given the type of urinary incontinence as well as other circumstances such as time since last bathroom visit, amount of fluid intake, day or night, etc. Loadings can range from as low as a few drops of urine to loadings as high as 600 mls. It is not unusual to have single loadings as high as 300, 400 and even 500 mls. These levels of loading present a significant downward force associated with the loading which can be a pound or more. This downward force must be compensated for by the absorbent article chassis in order to minimize sagging, gapping and leakage. In order to sustain the fit of the article even after loading the article comprises elastomeric element(s) 146, including films (including apertured films) and/or strands) that are disposed proximate to and along the side seams 280a and b (see, for example,
(95) As shown in
(96) Fastening System
(97) The absorbent article may also include a fastening system. When fastened, the fastening system interconnects the front waist region 36 and the rear waist region 38 resulting in a waist circumference that may encircle the wearer during wear of the absorbent article 10. This may be accomplished by flaps 189 a and b in the back waist region interconnecting with flaps 189 c and d in the front waist region or by flaps in the back waist region interconnecting with the chassis 100 in the front waist region. The fastening system may comprise a fastener 53 a and b such as tape tabs, hook and loop fastening components, interlocking fasteners such as tabs & slots, buckles, buttons, snaps, and/or hermaphroditic fastening components, although any other known fastening means are generally acceptable. The fasteners may releasably engage with a landing zone 118, which may be a woven or nonwoven. Some exemplary surface fastening systems are disclosed in U.S. Pat. Nos. 3,848,594; 4,662,875; 4,846,815; 4,894,060; 4,946,527; 5,151,092; and 5,221,274. An exemplary interlocking fastening system is disclosed in U.S. Pat. No. 6,432,098. The fastening system may also provide a means for holding the article in a disposal configuration as disclosed in U.S. Pat. No. 4,963,140. The fastening system may also include primary and secondary fastening systems, as disclosed in U.S. Pat. No. 4,699,622. The fastening system may be constructed to reduce shifting of overlapped portions or to improve fit as disclosed in U.S. Pat. Nos. 5,242,436; 5,499,978; 5,507,736; and 5,591,152.
(98) Identical or Substantially Identical Chassis
(99) As disclosed in U.S. Pub. No. 2013-0211355, it may be desirable to offer an array of packages for fitting different sized wearers, but comprising identical or substantially identical chassis. For instance, an array may comprise a first package comprising a first size of absorbent articles and a second package may comprise a second size of absorbent articles, where the first and second packages comprise identical or substantially identical chassis as described in U.S. Pub. No. 2013-0211355. More particularly, the first package may comprise a first chassis and the second package may comprise a second chassis, where each of the first and second chassis comprise the same dimensions of one or more of: core width at the lateral centerline, core width at one of the front or rear core end, a distance from a left outer cuff distal edge to a right outer cuff distal edge, a distance from a left inner cuff distal edge to a left outer cuff distal edge, a distance from a left inner cuff proximal edge to a right inner cuff proximal edge, a distance from a left inner cuff proximal edge to a left outer cuff distal edge, a free height of the inner cuff, inner cuff hem fold width, inner cuff elastics length, outer cuff elastics length, core length, and backsheet width.
(100) Further, each of the first and second chassis may comprise identical chemical compositions of one or more of a topsheet, backsheet film, backsheet nonwoven, core super absorbent polymers, core pulp, core nonwoven, core tissue, leg cuff film, leg cuff nonwoven, super absorbent polymer adhesive, core nonwoven adhesive, leg cuff elastic adhesive, and backsheet nonwoven/film adhesive.
(101) And, each of the first and second chassis may comprise the same basis weight of one or more of the topsheet, backsheet film, backsheet nonwoven, core super absorbent polymers, core pulp, leg cuff nonwoven, leg cuff film, super absorbent polymer adhesive, leg cuff adhesive, and backsheet nonwoven/film adhesive.
(102) And, each of the first and second chassis may comprise compositionally identical core super absorbent polymers. The first and second chassis may have identical component cross sectional order and disposition in at least one of the front waist region, back waist region, and crotch region. The inner leg cuffs of the first and second chassis may be composed of the compositionally identical materials.
(103) And, the core adhesives of the first and second chassis may be the same adhesive(s). The first and second chassis may comprise core super absorbent polymers that are in the same chemical class and subclass.
(104) And, each of the first and second chassis may comprise first and second wetness indicators, respectively, and wherein the first and second wetness indicators are compositionally identical.
(105) Further, the inner leg cuffs of the first and second chassis may have identical component cross sectional order and disposition in at least one of the front waist region, back waist region, and crotch region. The distance from the left outer cuff distal edge to a right outer cuff distal edge may the same. The distance from the left inner cuff proximal edge to left outer cuff distal edge may be the same. The distance from the left inner cuff proximal edge to the right inner cuff proximal edge is the same. The lengths of the inner and outer cuffs are the same.
(106) In some embodiments, different size offerings in an array may have identical or substantially identical chassis as the flaps or belts may be used to enable the absorbent article to fit different sized wearers. For example, first and second absorbent articles may have identical chassis (compositionally, dimensionally, cross-sectionally), but the first article may have a different length due to disposition of the belts, such that the first article may be targeted to fit a smaller wearer than the second article. As a second example, first and second absorbent articles may have identical chassis (compositionally, dimensionally, cross-sectionally), but the first article may have a different length and/or width due to the size of the belts, such that the first article may be targeted to fit a smaller wearer than the second article.
(107) In some embodiments, first and second absorbent articles may have identical chassis compositionally, but not dimensionally, and not cross-sectionally. In some embodiments, first and second absorbent articles may have identical chassis dimensionally, but not compositionally, and not cross-sectionally. In some embodiments, first and second absorbent articles may have identical chassis cross-sectionally, but not dimensionally, and not compositionally. In still other embodiments, first and second absorbent articles may have two, but not three of (1) compositionally, (2) dimensionally, and (3) cross-sectionally identical chassis.
(108) TABLE-US-00001 TABLE 1a Examples of Existing Product Arrays Relaxed Relaxed Relaxed Product Product Side Seam Array Average Array Average Average Relaxed Product Product Product Length- Length- Length Product Length- Product Targeted Product Hip Side Waist to-Hip to-Waist to Relaxed to-Hip Silhouette Length-to- Weight Length Width Length Width Silhouette Silhouette Product Silhouette Waist (kg) (mm) (mm) (mm) (mm) (mm/mm) (mm/mm) Length (mm/mm) (mm/mm) Pampers UnderJams size S/M 23 228 222 121 157 1.027 1.454 53% 1.014 1.395 size L/XL 33 241 241 116 180 1.001 1.335 48% Huggies GoodNites Pull Ups size S/M 23 234 262 139 214 0.892 1.091 59% 0.879 1.088 size L/XL 42 248 287 137 229 0.865 1.085 55% Wallgreens Well Beginnings Sleep size S/M 23 252 271 136 253 0.928 0.996 54% 0.937 0.992 size L/XL 42 256 271 136 259 0.946 0.988 53% Target Up and Up Nighttime size S/M 23 230 228 131 179 1.006 1.283 57% 0.983 1.248 size L/XL 42 254 265 138 210 0.960 1.212 54% Parents Choice Night Time size S/M 25 256 267 134 269 0.959 0.953 52% 0.972 0.988 size L/XL 42 258 262 136 252 0.985 1.024 53% Kroger Comfort Night Pants size S/M 23 236 249 139 216 0.947 1.091 59% 0.916 1.075 size L/XL 42 249 281 136 235 0.886 1.059 55% Meijer Night Time size S/M 23 232 246 140 201 0.940 1.154 60% 0.934 1.153 size L/XL 42 252 271 139 219 0.929 1.152 55%
(109) TABLE-US-00002 TABLE 1b Examples of Existing Product Arrays Relaxed Product Average Targeted Relaxed Product Relaxed Product Relaxed Product Waist Width Weight (kg) Length (mm) Hip Width (mm) Side Length (mm) (mm) Depend Fit-Flex Underwear for Women Moderate size S/M 69 335 263 179 230 size L 98 371 274 202 231 size XL 113 385 291 175 249 Depend Silhouette Active Fit Briefs for Women Moderate size S/M 69 265 360 130 290 size L/XL 98 345 395 190 350 Always Discreet Classic Cut Underwear Maximum size S/M 69 320 295 195 260 size L 98 340 330 200 310 size XL 114 370 380 230 360 Always Discreet Lower Rise Underwear Moderate size S/M 69 280 315 175 285 size L 98 325 325 190 323 Array Average Product Length- Array Average Product Length- Product Length- to-Waist Side Seam Length Product Length- to-Waist to-Hip Silhouette Silhouette to Relaxed to-Hip Silhouette Silhouette (mm/mm) (mm/mm) Product Length (mm/mm) (mm/mm) Depend Fit-Flex Underwear for Women Moderate size S/M 1.272 1.456 54% 1.317 1.537 size L 1.355 1.605 55% size XL 1.324 1.549 45% Depend Silhouette Active Fit Briefs for Women Moderate size S/M 0.736 0.914 49% 0.805 0.950 size L/XL 0.873 0.986 55% Always Discreet Classic Cut Underwear Maximum size S/M 1.085 1.231 61% 1.030 1.118 size L 1.030 1.097 59% size XL 0.974 1.028 62% Always Discreet Lower Rise Underwear Moderate size S/M 0.889 0.982 63% 0.944 0.994 size L 1.000 1.006 58%
(110) TABLE-US-00003 TABLE 2 Examples of Inventive Product Arrays Relaxed Relaxed Relaxed Product Product Side Seam Array Average Array Average Average Relaxed Product Product Product Length- Length- Length to Product Product Length- Targeted Product Hip Side Waist to-Hip to-Waist Relaxed Length-to- to-Waist Weight Length Width Length Width Silhouette Silhouette Product Hip Silhouette Silhouette (kg) (mm) (mm) (mm) (mm) (mm/mm) (mm/mm) Length (mm/mm) (mm/mm) 1.sup.st Inventive Array (2 package array) 1.sup.st Package in Array 20 191 301 243 245 0.635 0.780 127% 0.619 0.769 2.sup.nd Package in Array 26.5 205 340 256 270 0.603 0.759 125% 2.sup.nd Inventive Array (3 package array) 1.sup.st Package in Array 20 204 240 45 227 0.860 0.000 22% 0.803 0.874 2.sup.nd Package in Array 30 210 273 47 242 0.769 0.868 22% 3.sup.rd Package in Array 40.5 231 293 53 270 0.788 0.866 23% 3.sup.rd Inventive Array (4 package array) 1.sup.st Package in Array 18.5 185 272 151 225 0.680 0.822 82% 0.652 0.771 2.sup.nd Package in Array 26.5 196 296 154 237 0.662 0.827 79% 3.sup.rd Package in Array 34.5 228 333 171 305 0.686 0.748 75% 4.sup.th Package in Array 41.5 232 399 180 337 0.681 0.688 78%
(111) It may be desirable to link the Product Length-to-Waist Silhouette to the Body Length-to-Waist Silhouette in order to deliver a more body-like product shape. Tables 1a and 1b detail some of today's marketed product arrays.
(112) Table 2 illustrates several inventive arrays of 2, 3, and 4 packages, whose Product Length-to-Waist Silhouettes are similar to the Body Length-to-Waist Silhouettes providing better fitting products. These inventive arrays are provided simply as non-limiting examples. Other inventive arrays are possible within the scope of this disclosure. These inventive arrays are also shown in
(113) It may be desirable to have an absorbent article having a Product Length-to-Hip Silhouette value of from about 0.5 to about 0.85, or from about 0.5 to about 0.8, or from about 0.5 to about 0.75, or from about 0.5 to about 0.7, or from about 0.55 to about 0.7, or from about 0.6 to about 0.75 and a Product Length-to-Waist Silhouette from about 0.5 to about 0.9, or from about 0.5 to about 0.85, or from about 0.55 to about 0.85, or from about 0.55 to about 0.8, or from about 0.6 to about 0.85.
(114) It may be desirable to have an absorbent article having a Product Length-to-Hip Silhouette value from about 0.5, about 0.55, about 0.6, or about 0.65 to about 0.7, about 0.75, or about 0.85, and any combination thereof. It may be desirable to have an absorbent article having a Product Length-to-Waist Silhouette value from about 0.5, about 0.55, about 0.6, or about 0.65 to about 0.75, about 0.8, or about 0.9, and any combination thereof.
(115) It may be desirable to have an absorbent article having a Relaxed Product Side Length less than about 45%, about 40%, about 35%, about 30%, or about 25% of the Relaxed Product Length.
(116) It may be desirable to have an absorbent article having a Relaxed Product Side Length greater than about 65%, about 70%, about 75%, about 80%, about 85%, about 90%, or about 95%, but less than about 100%, about 150%, about 125%, about 175%, or about 200%, of the Relaxed Product Length.
(117) It may be desirable to have an absorbent article within an array, the array comprising two or more absorbent articles, where one or more absorbent articles in the array has a Product Length-to-Hip Silhouette value of from about 0.5 to about 0.85, or from about 0.5 to about 0.8, or from about 0.5 to about 0.75, or from about 0.5 to about 0.7, or from about 0.55 to about 0.7, or from about 0.6 to about 0.75 and a Product Length-to-Waist Silhouette from about 0.5 to about 0.9, or from about 0.5 to about 0.85, or from about 0.55 to about 0.85, or from about 0.55 to about 0.8, or from about 0.6 to about 0.85. Further, it may be desirable to have an Array Average Product Length-to-Hip Silhouette value from about 0.5 to about 0.85, or from about 0.5 to about 0.8, or from about 0.5 to about 0.75, or from about 0.5 to about 0.7, or from about 0.55 to about 0.7, or from about 0.6 to about 0.75 and an Array Average Product Length-to-Waist Silhouette from about 0.5 to about 0.9, or from about 0.5 to about 0.85, or from about 0.55 to about 0.85, or from about 0.55 to about 0.8, or from about 0.6 to about 0.85.
(118) It may be desirable to have an absorbent article within an array, the array comprising two or more absorbent articles, where one or more absorbent articles in the array has a Relaxed Product Side Length less than about 45%, about 40%, about 35%, about 30%, or about 25% of the Relaxed Product Length.
(119) It may be desirable to have an absorbent article within an array, the array comprising two or more absorbent articles, where one or more absorbent articles in the array has a Relaxed Product Side Length greater than about 65%, about 70%, about 75%, about 80%, about 85%, about 90%, or about 95% of the Relaxed Product Length and less than 100%.
(120) Test Methods
(121) Product Measurement Preparation
(122) All measurements are conducted at 22° C.+/−2° and 50% RH+/−20%.
(123) Purpose
(124) This method is used to prepare pant type products for subsequent dimensional measurement. The method provides a consistent means of opening a product that has been removed from a bag. This method is applicable to all forms of pant products. A constant rate of extension tensile testing machine with computer interface is used.
(125) A load cell is chosen so that the load cell capacity ensures accuracy of a 5N load to within 0.1N.
(126) Sample Holder Apparatus
(127) “C” (304) and “O” (305) Bar attachments each with a rod radius of 9.50 mm that extend longer than the length of the longest side seam. Refer to
(128) Equipment Set Up
(129) Calibrate tensile tester equipment according to the instrument manufacturer's recommendations.
(130) The initial gauge length is determined by removing 10 sample products from the bag, unfolding the pant products (307) and laying them flat as illustrated in
(131) Apply the whole product (307) to the bars as shown in
(132) Pull Sample to 5N Force then hold for 10 seconds. Return to initial gauge length.
(133) Crosshead Speed=254.0 mm/min, Data acquisition rate=50 Hz.
(134) Cycles=1
(135) Remove the specimen from the bars while minimizing manipulation. Lay the specimen flat with the front side facing upward as shown in
(136) Repeat for all 10 specimens
(137) Physical Measurements
(138) Each of the measurements below is to be conducted on 10 separate like specimens and the average of the 10 separate like specimens is considered to be the measurement for that specific specimen set.
(139) Relaxed Product Length (300)
(140) Relaxed Product Length is the longitudinal distance between the longitudinally distal most point in the crotch region and the longitudinally distal most point along the front waist edge. The longitudinal distance is measured parallel to the longitudinal axis of the product. Refer to
(141) Relaxed Product Hip Width (301)
(142) Relaxed Product Hip Width is the lateral distance from the laterally distal most point of the left side edge of the product at the upper edge of the left leg opening to the laterally distal most point of the right side edge of the product at the upper edge of the right leg opening. Refer to
(143) Relaxed Product Waist Width (302)
(144) Relaxed Product Waist Width is the lateral distance from the distal most point at the right side of the front waist edge to the distal most point at the left side of the front waist edge. The lateral distance is measured perpendicular to the longitudinal axis of the product. Refer to
(145) Relaxed Product Side Length (303)
(146) Relaxed Product Side Length is the linear distance from the point of intersection between the waist edge and the side edge of the product to the point of intersection between the top of the leg opening and the same side edge of the product. The relaxed product side length measurement is the average of the measurements from the left and right sides of the product. Refer to
(147) Each of the measurements above is recorded to within +/−1.0 mm.