Pouch-type secondary battery pack including protection circuit module
11355788 · 2022-06-07
Assignee
Inventors
- Sung-Ho Choi (Daejeon, KR)
- Dae-Ho Jung (Daejeon, KR)
- Sung-Jin Oh (Daejeon, KR)
- Ki-Deok Kim (Daejeon, KR)
Cpc classification
H01M2010/4271
ELECTRICITY
H01M10/425
ELECTRICITY
H01M50/574
ELECTRICITY
H01M50/588
ELECTRICITY
H01M50/284
ELECTRICITY
H01M50/202
ELECTRICITY
International classification
H01M10/42
ELECTRICITY
H02J7/00
ELECTRICITY
Abstract
A pouch-type secondary battery pack having a simplified manufacturing process with a reduced number of components, including a battery cell in which an electrode assembly is sealed in a pouch exterior together with an electrolyte, the battery cell having an electrode lead formed at one side thereof; and a protection circuit module having a printed circuit board with a protection circuit formed thereon and a lead connection plate formed at one surface of the printed circuit board so that the printed circuit board is electrically connected to the electrode lead of the battery cell, the protection circuit module having an exposing portion formed at the other surface of the printed circuit board to expose at least a portion of the lead connection plate.
Claims
1. A pouch-type secondary battery pack, comprising: a battery cell in which an electrode assembly is sealed in a pouch exterior together with an electrolyte, the battery cell having an electrode lead formed at one side thereof; and a protection circuit module having a first printed circuit board with a protection circuit formed on the first printed circuit board and a lead connection plate formed at a first surface of the first printed circuit board so that the first printed circuit board is electrically connected to the electrode lead of the battery cell, the protection circuit module having an exposing portion formed at a second surface of the first printed circuit board to expose at least a portion of the lead connection plate, the second surface of the first printed circuit board being opposite to the first surface, wherein the electrode lead surrounds a top surface of the lead connection plate.
2. The pouch-type secondary battery pack according to claim 1, wherein the lead connection plate is a single flat sheet, and wherein the lead connection plate has a first surface and a second surface opposite to the first surface, at least a portion of the first surface of the lead connection plate being bonded to the first surface of the first printed circuit board, and the second surface of the lead connection plate being bonded to the electrode lead.
3. The pouch-type secondary battery pack according to claim 1, wherein the exposing portion is a perforation hole perforated through an entire thickness of the first printed circuit board or is a recessed groove inwardly recessed from an outer circumference of the first printed circuit board.
4. The pouch-type secondary battery pack according to claim 3, wherein the protection circuit module further includes a protection circuit module (PCM) insulation pad made of an electrically insulating material and located at the second surface of the first printed circuit board.
5. The pouch-type secondary battery pack according to claim 4, wherein the pouch exterior has an accommodation portion in which the electrode assembly and the electrolyte are accommodated and a sealing portion formed around the accommodation portion, and wherein the protection circuit module is placed on a terrace portion so that a surface of the PCM insulation pad contacts an upper surface of the terrace portion of the sealing portion at which the electrode lead protrudes.
6. A pouch-type secondary battery pack, comprising: a battery cell in which an electrode assembly is sealed in a pouch exterior together with an electrolyte, the battery cell having an electrode lead formed at one side thereof; and a protection circuit module having a first printed circuit board with a protection circuit formed on the first printed circuit board and a lead connection plate formed at a first surface of the first printed circuit board so that the first printed circuit board is electrically connected to the electrode lead of the battery cell, the protection circuit module having an exposing portion formed at a second surface of the first printed circuit board to expose at least a portion of the lead connection plate, the second surface of the first printed circuit board being opposite to the first surface, wherein the protection circuit module further includes a protection circuit module (PCM) insulation pad made of an electrically insulating material and located at the second surface of the first printed circuit board, and wherein the PCM insulation pad has a communicating portion configured to communicate with the exposing portion so that a portion of the lead connection plate is exposed to the outside.
7. The pouch-type secondary battery pack according to claim 6, wherein the exposing portion is a perforation hole perforated through an entire thickness of the first printed circuit board or is a recessed groove inwardly recessed from an outer circumference of the first printed circuit board, and wherein the communicating portion has a communication hole communicating with the perforation hole and is perforated through an entire thickness of the PCM insulation pad or is an inwardly concave groove communicating with the recessed groove and inwardly recessed at an outer circumference of the PCM insulation pad.
8. The pouch-type secondary battery pack according to claim 4, wherein the first printed circuit board has an embedded portion in which a portion of the PCM insulation pad is embedded.
9. The pouch-type secondary battery pack according to claim 8, wherein the embedded portion is at least one of a fixing groove formed by inwardly digging a portion of the outer circumference of the first printed circuit board and a fixing hole inwardly recessed to a predetermined depth from the second surface of the first printed circuit board.
10. The pouch-type secondary battery pack according to claim 9, wherein the fixing hole is provided in plurality and is formed at two ends of the first printed circuit board, each fixing hole being equidistant from a center of the first printed circuit board.
11. The pouch-type secondary battery pack according to claim 4, wherein the PCM insulation pad is a cured hot-melt resin formed at the second surface of the first printed circuit board.
12. The pouch-type secondary battery pack according to claim 4, wherein at least a portion of the PCM insulation pad is made of a transparent material.
13. The pouch-type secondary battery pack according to claim 4, wherein the protection circuit module further includes a second printed circuit board connected and coupled to an external input/output terminal formed at the first printed circuit board, and an inclined portion is formed at a location of the second surface of the first printed circuit hoard, which corresponds to a location at which the second printed circuit board is connected and coupled to the first surface of the first printed circuit board.
14. A pouch-type secondary battery pack, comprising: a battery cell in which an electrode assembly is sealed in a pouch exterior together with an electrolyte, the battery cell having an electrode lead formed at one side thereof; and a protection circuit module having a printed circuit board with a protection circuit formed thereon, a lead connection plate formed at a first surface of the printed circuit board so that the printed circuit board is electrically connected to the electrode lead of the battery cell, and a PCM insulation pad made of a cured resin formed at a second surface of the printed circuit board opposite to the first surface of the printed circuit board, wherein an exposing portion is formed at the second surface of the printed circuit board to expose at least a portion of the lead connection plate, and wherein the electrode lead surrounds a top surface of the lead connection plate.
15. The pouch-type secondary battery pack according to claim 14, wherein the electrode lead further surrounds a front surface of the lead connection plate and a bottom surface of the protection circuit module.
16. The pouch-type secondary battery pack according to claim 14, wherein the printed circuit board has an embedded portion in which a portion of the PCM insulation pad is embedded, and wherein the embedded portion is at least one of a fixing groove formed by inwardly digging a portion of an outer circumference of the first printed circuit board and a fixing hole inwardly recessed to a predetermined depth from the second surface of the first printed circuit board.
17. The pouch-type secondary battery pack according to claim 1, wherein the electrode lead further surrounds a front surface of the lead connection plate and a bottom surface of the protection circuit module.
18. The pouch-type secondary battery pack according to claim 1, wherein the protection circuit module further includes a protection circuit module (PCM) insulation pad made of an electrically insulating material and located at the second surface of the first printed circuit board, wherein the first printed circuit board has an embedded portion in which a portion of the PCM insulation pad is embedded, and wherein the embedded portion is at least one of a fixing groove formed by inwardly digging a portion of an outer circumference of the first printed circuit board and a fixing hole inwardly recessed to a predetermined depth from the second surface of the first printed circuit board.
Description
DESCRIPTION OF DRAWINGS
(1) The accompanying drawings illustrate a preferred embodiment of the present disclosure and together with the foregoing disclosure, serve to provide further understanding of the technical features of the present disclosure, and thus, the present disclosure is not construed as being limited to the drawing.
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BEST MODE
(13) Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. Prior to the description, it should be understood that the terms used in the specification and the appended claims should not be construed as limited to general and dictionary meanings, but interpreted based on the meanings and concepts corresponding to technical aspects of the present disclosure on the basis of the principle that the inventor is allowed to define terms appropriately for the best explanation.
(14) Therefore, the description proposed herein is just a preferable example for the purpose of illustrations only, not intended to limit the scope of the disclosure, so it should be understood that other equivalents and modifications could be made thereto without departing from the scope of the disclosure.
(15)
(16) Referring to
(17) Here, the battery cell 110 may be a pouch-type battery cell. In particular, the pouch-type battery cell 110 may include an electrode assembly (not shown), an electrolyte (not shown), and a pouch exterior 115. Also, the electrode assembly may be sealed in the pouch exterior together with the electrolyte, and electrode leads 111, 112 may be formed at one side of the pouch-type battery cell 110.
(18) In addition, the electrode assembly (not shown) may be configured such that at least one positive electrode plate and at least one negative electrode plate are disposed with a separator interposed therebetween. More specifically, the electrode assembly may be classified into a wound type in which one positive electrode plate and one negative electrode plate are wound together with a separator, a stacking type in which a plurality of positive electrode plates and a plurality of negative electrode plates are alternately stacked with a separator interposed therebetween, and the like.
(19) Further, the pouch exterior 115 may be configured to have an outer insulating layer, a metal layer and an inner adhesive layer. The pouch exterior 115 may be configured to include a metal thin film, for example an aluminum thin film, in order to protect inner components such as the electrode assembly and the electrolyte, to enhance electrochemical properties by the electrode assembly and the electrolyte, and to improve heat dissipation.
(20) Further, the aluminum thin film may be interposed between the insulating layers made of an insulating material to secure electrical insulation between components inside the battery cell 110, such as the electrode assembly and the electrolyte, or to other components outside the battery cell 110.
(21) In addition, the pouch exterior 115 may be composed of two pouches, at least one of which may have a concave inner space formed therein. Also, the pouch exterior 115 may have an accommodation portion 116 in which the electrode assembly and the electrolyte are accommodated.
(22) Moreover, the pouch exterior 115 may have a sealing portion 117 formed around the accommodation portion 116 by thermally fusing two pouches so that the inner space of the accommodation portion 116 accommodating the electrode assembly is sealed. For example, as shown in
(23) Further, each pouch-type battery cell 110 may include electrode leads 111, 112, and the electrode leads 111, 112 may include a positive electrode lead 111 and a negative electrode lead 112. Here, each of the electrode leads 111, 112 has a plate shape, when being viewed in the direction F depicted in
(24) Here, the terms indicating directions such as front, rear, left, right, upper and lower directions may be changed depending on the position of an observer or the shape of an object. For the sake of convenience of description, in the present specification, directions are classified into front, rear, left, right, upper and lower directions, based on the F direction.
(25) For example, as shown in
(26) The configuration of the pouch-type battery cell 110 described above is obvious to those skilled in the art and thus is not described in detail. In addition, the pouch-type secondary battery pack 100 according to the present disclosure may employ various battery cells known at the time of filing of this application.
(27) In addition, the protection circuit module 120 may include a printed circuit board 121 at which a protection circuit is formed. In particular, the protection circuit module 120 may include a printed circuit board 121 and another printed circuit board 150 coupled to an external input/output terminal 122 of the printed circuit board 121.
(28) At this time, the another printed circuit board 150 may have a connector (not shown) formed at one end thereof for the connection with other external devices. Further, the another printed circuit board 150 may be a flexible printed circuit board (FPCB) having a flexible substrate.
(29) Further, the protection circuit module 120 may include a lead connection plate 130 formed at one surface of the printed circuit board 121 so that the printed circuit board 121 is electrically connected to the electrode leads 111, 112 of the battery cell 110.
(30)
(31) Referring to
(32) For example, as shown in
(33) Thus, according to this configuration of the present disclosure, since the lead connection plate is formed with a single sheet, unlike the conventional art, the process of bending the lead connection plate may not be performed in the process of placing the protection circuit module on the terrace portion of the battery cell. Also, the shape of the lead connection plate is not complicated, compared with a conventional member, and the lead connection plate is formed in a smaller size, thereby reducing the manufacturing cost.
(34) Referring to
(35) Specifically, the exposing portion 123 may have an opened shape such that one surface of the lead connection plate 130 is heated so that the other surface of the lead connection plate 130 is fused and bonded to the electrode leads 111, 112 of the battery cell 110. Accordingly, the exposing portion 123 may have an appropriate size so that the lead connection plate 130 may be welded and coupled to the electrode leads 111, 112.
(36) For example, as shown in
(37) Thus, according to this configuration of the present disclosure, since the lead connection plate 130 and the electrode leads 111, 112 may be welded easily through the exposing portion 123, the lead connection plate 130 and the electrode leads 111, 112 may be bonded easily by welding or the like.
(38)
(39) Referring to
(40) For example, as shown in
(41) Thus, according to this configuration of the present invention, compared with the perforation hole 124 (
(42) Further, a plurality of elements 127 or parts 128 may be mounted to the printed circuit board 121A. Here, the elements 127 and the parts 128 are general elements and parts used in the secondary battery pack 100A and will not be described in detail here.
(43) Meanwhile, referring to
(44) Here, the electrically insulating material may be a polymer compound with a low electrical conductivity. For example, the PCM insulation pad 140 may be made of a polymeric resin, silicone, rubber, or the like.
(45) Further, the PCM insulation pad 140 may be formed by curing a hot-melt type polymer resin.
(46) More specifically, the hot-melt type resin may be a hot-melt resin. The hot-melt resin is a solvent-free resin and may be a thermoplastic resin that is solid at normal temperature but is melted at a melting point or higher when heated and is solidified by cooling to form an adhesive.
(47) Thus, according to this configuration of the present disclosure, the PCM insulation pad 140 made of a hot-melt resin does not contain a solvent containing harmful components. Thus, if the PCM insulation pad 140 is used, the safety of a manufacturer and a user may be enhanced.
(48) In addition, the PCM insulation pad 140 may be located at the other surface of the printed circuit board 121 on which the elements 127 and the parts 128 are mounted. That is, the PCM insulation pad 140 may be formed by mounting the elements 127 and the parts 128 on the other surface of the printed circuit board 121, applying a molten high-temperature resin to the upper surface, and then cooling the applied resin to be cured.
(49) Thus, according to this configuration of the present disclosure, the PCM insulation pad 140 may stably protect the elements 127 and the parts 128 mounted to the printed circuit board 121. Accordingly, in the present disclosure, it is possible to effectively prevent the elements 127 and the parts 128 of the printed circuit board 121 from being damaged or deviated due to an external impact.
(50) In addition, at least a portion of the PCM insulation pad 140 may be made of a transparent material from one surface to the other surface thereof. Specifically, the PCM insulation pad 140 may include a transparent material so that the elements and the parts mounted to the printed circuit board 121 may be checked by naked eyes.
(51) For example, as shown in
(52)
(53) Referring to
(54) In other words, if the protection circuit module 120 is placed on the terrace portion 117S of the battery cell 110, the PCM insulation pad 140 may be interposed between the other surface of the printed circuit board 121 and the terrace portion 117S.
(55) Thus, according to this configuration of the present disclosure, since the PCM insulation pad 140 is interposed between the terrace portion 117S and the printed circuit board 121, it is possible to prevent the protection circuit module 120 and the battery cell 110 from being short-circuited or broken-down unintentionally.
(56) Further, in the conventional art, an insulating tape is separately attached to the terrace portion 117S to prevent a short circuit between the protection circuit module 120 and the battery cell 110. However, in the present disclosure, the PCM insulation pad 140 may electrically insulate the protection circuit module 120 and the battery cell 110 without attaching such an insulating tape.
(57) In addition, one surface of the PCM insulation pad 140 contacting the printed circuit board 121 may be formed along an outer surface of the elements 127 and the parts 128 of the printed circuit board 121.
(58)
(59) Referring to
(60) Specifically, the communicating portion 143 may be a communication hole 144 communicating with the perforation hole 124 and perforated from one surface to the other surface of the PCM insulation pad 140B. For example, as shown in
(61) Referring to
(62) Specifically, the inwardly concave groove 145 may communicate with the recessed groove 125 and be inwardly recessed from the outer circumference of the PCM insulation pad 140A.
(63) For example, as shown in
(64) Thus, according to this configuration of the present disclosure, one surface of the lead connection plate 130 may be heated through the communicating portion 143 formed at the PCM insulation pad 140A so that the other surface of the lead connection plate 130 is easily bonded to the electrode the leads 111, 112 of the battery cell 110. That is, since the communicating portion 143 is formed to communicate with the perforation hole 124 or the recessed groove 125, it is possible to prevent the PCM insulation pad 140A from contacting a welding rod and to cause no interfere with the scanned laser for welding, thereby ensuring the welding process to be performed smoothly.
(65) Meanwhile, referring to
(66) Specifically, the embedded portion 146 may have a fixing groove 147 formed by inwardly digging a portion of the outer circumference of the printed circuit board 121A. For example, as shown in
(67) Thus, according to this configuration of the present disclosure, the PCM insulation pad 140 may be fixed to the other surface of the printed circuit board 121A by the fixing groove 147 so that the PCM insulation pad 140 is not easily deviated due to an external impact. Accordingly, the durability of the product according to the present disclosure may be effectively improved.
(68) Referring to
(69)
(70) Referring to
(71) For example, as shown in
(72) Also, a portion of the PCM insulation pad 140A is embedded in the fixing hole 148 to fix the PCM insulation pad 140A to the other surface of the printed circuit board 121A so that the PCM insulation pad 140A is not easily deviated due to an external impact.
(73) Further, the fixing hole 148 may be formed at both sides of the printed circuit board 121A based on the center thereof. For example, as shown in
(74)
(75) Referring to
(76) Thus, according to this configuration of the present disclosure, it is possible to prevent a portion of the PCM insulation pad 140A from being lost to the outside through the fixing hole 148B, thereby reducing defective products caused by contamination of the melted PCM insulation pad 140A.
(77)
(78) Referring to
(79) Specifically, the inclined portion 129 may be formed at a location on the other surface of the printed circuit board 121 corresponding to a location where another printed circuit board 150 is connected and coupled to one surface of the printed circuit board 121E.
(80) In addition, when the PCM insulation pad 140E is formed, the inclined portion 129 may allow the applied molten resin to flow down along the inclined portion 129 and to be applied to one portion E of another printed circuit board 150.
(81) Further, the melted resin applied to one portion E of another printed circuit board 150 is formed as a portion of the PCM insulation pad 140E after it is cured. Also, another printed circuit board 150 may be fixed on the printed circuit board 121 by means of the adhesive force of the PCM insulation pad 140E.
(82) Thus, according to this configuration of the present disclosure, since the melted resin is formed as portion of the PCM insulation pad 140E on another printed circuit board 150 along the inclined portion 129 of the present disclosure, it is possible to effectively prevent another printed circuit board 150 from being deviated from the printed circuit board 121E due to an external impact.
(83) Meanwhile, even though the terms indicating directions such as upper, lower, left, right, front and rear directions are used in the specification, it is obvious to those skilled in the art that these merely represent relative locations for convenience in explanation and may vary based on a location of an observer or an object.
(84) The present disclosure has been described in detail. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the disclosure, are given by way of illustration only, since various changes and modifications within the scope of the disclosure will become apparent to those skilled in the art from this detailed description.
(85) TABLE-US-00001 Reference Signs 100, 101: pouch-type secondary 120: protection circuit module battery pack 110: battery cell 121: printed circuit board 115: pouch exterior 122: external input/output terminal 111, 112: electrode lead 129: inclined portion 117: sealing portion 130: lead connection plate 117S: terrace portion 123: exposing portion 116: accommodation portion 124: perforation hole 140: PCM insulation pad 125: recessed groove 143: communicating portion 146: embedded portion 144: communication hole 147: fixing groove 145: inwardly concave groove 148: fixing hole
INDUSTRIAL APPLICABILITY
(86) The present disclosure relates to a pouch-type secondary battery pack. In addition, the present disclosure is available for industries associated with electric devices or vehicles including the pouch-type secondary battery pack.