Faucet system comprising a liquid soap delivery line
11350798 · 2022-06-07
Inventors
Cpc classification
A47K2005/1218
HUMAN NECESSITIES
E03C1/0404
FIXED CONSTRUCTIONS
E03C1/046
FIXED CONSTRUCTIONS
International classification
E03C1/04
FIXED CONSTRUCTIONS
Abstract
A water faucet system including a faucet having a neck comprising a water passageway and liquid soap delivery line, both integrated within the neck assembly. The water faucet system features a streamlined neck assembly that includes a water outlet or spout, located at the distal portion of the neck assembly, and additionally includes a separate soap outlet located at a predetermined location. The soap delivery (soap dispensing) is initiated by a user performing an activation event directed to a sensor system located in the neck assembly. In preferred embodiments, the sensor system utilizes touchless type sensors so to avoid any physical contact with the neck assembly.
Claims
1. A faucet system comprising: a neck, comprising a plurality of delivery segments, configured from a substantially continuous structure, having an internal volume; said plurality of delivery segments are contiguously linked, further comprising a base portion for supporting said plurality of delivery segments, including a first delivery segment and a second delivery segment; said first delivery segment includes a water spout disposed thereon, configured to produce a water stream for the delivery of water; and said second delivery segment including a soap outlet disposed thereon, configured to produce a soap stream for the delivery of a soap; a water passageway, contained within said internal volume, configured to provide a water flow path for said water stream through said water spout; a means for initiating said water stream through said water spout; at least one sensor for controlling a soap delivery disposed on said second delivery segment on said neck; each said sensor having a detection zone, wherein said zone is substantially parallel with said soap stream; a soap delivery line, contained within said internal volume, fluidly connected to said soap spout, wherein a user receives a soap delivery of said soap dispensed within a soap delivery zone; said soap outlet and said water spout are configured to provide a trajectory separation length of at least one inch, wherein said trajectory separation length is approximately the distance between said water spout, configured to produce said water stream; and said soap outlet, configured to produce a soap stream; each said stream possesses its own distinct receiving region to virtually eliminate the opportunity for cross contamination; an electrically controlled means for controlling said soap delivery, integrated onto a portion of said soap delivery line, wherein said electrically controlled means for controlling said soap delivery is regulated by a control module, said control module manages a soap dispensing duration, and a soap delivery initiation point in time, determined by a user's hand, executing an activation event that produces an activation signal, initiated by said at least one sensor, enabling a user the means for initiating said soap delivery and receiving said soap delivery from said activation event.
2. The faucet system of claim 1, wherein said means for initiating said water stream through said water spout, further comprising at least one sensor for controlling a water delivery mounted on said first delivery segment.
3. The faucet system of claim 1, further comprising a water delivery line disposed within said internal volume of said neck, thereby providing a dedicated water passageway enabling said water stream through said spout.
4. The faucet system of claim 1, further comprising a service light affixed to at least one delivery segment to provide a communication to said user, wherein said communication is selected from the group consisting of guiding said user to said at least one delivery segment and providing a system diagnostic.
5. The faucet system of claim 4, wherein said service light affixed to at least one delivery segment is selected from the group consisting of an LED, an LED capable of emitting more than one color light, and an illumination ring.
6. The faucet system of claim 1, further comprising said second delivery segment having a top and a bottom, wherein said soap outlet is located on said bottom of said second delivery segment.
7. The faucet system of claim 6, further comprising said at least one sensor for controlling a soap delivery mounted on said second delivery segment; wherein each said sensor having a detection zone, is configured such that said detection zone is substantially coterminous with said soap stream.
8. The faucet system of claim 1, further comprising said soap delivery line comprising a means for delivering said soap, wherein said soap is selected from the group consisting of a foam soap and a liquid soap.
9. The faucet system of claim 1, further comprising said trajectory separation length of at least two inches, wherein said trajectory separation length is approximately the distance between said water spout, configured to produce said water stream and said soap outlet, configured to produce a soap stream.
10. The faucet system of claim 1, further comprising a removably attachable customer replaceable cartridge, comprising a soap storage tank fluidly adapted to releasably attach to said soap delivery line, wherein configuration of said soap delivery line is selected from the group consisting of a single faucet and a faucet network.
11. A method for initiating a soap delivery and receiving a soap delivery from a faucet system, said faucet system comprising: a neck, comprising a plurality of delivery sections, configured from a substantially continuous structure, having an internal volume; said plurality of delivery sections are contiguously linked, further comprising at least one base for supporting said plurality of delivery sections, said elongated neck comprising a first delivery section, and a second delivery section, said first delivery section includes a water spout disposed thereon, configured to produce a water stream for the delivery of water; and said second delivery section including a soap outlet disposed thereon, configured to produce a soap stream for the delivery of a soap; a water passageway, contained within said internal volume, configured to provide a water flow path for said water stream through said water spout; a means for initiating said water stream through said water spout; at least one sensor for controlling a soap delivery disposed on said second delivery section on said neck; each said sensor having a detection zone, wherein said detection zone is substantially parallel with said soap stream, such that a user's hand can substantially simultaneously engage with said detection zone and receive said soap delivery; a soap delivery line, contained within said internal volume, fluidly connected to said soap spout, wherein a user receives a soap delivery of said soap dispensed within a soap delivery zone; said soap outlet and said water spout are configured to provide a trajectory separation length of at least one inch, wherein said trajectory separation length is approximately the distance between said water spout, configured to produce said water stream and said soap outlet, configured to produce a soap stream; wherein each said stream possesses its own distinct receiving region to virtually eliminate the opportunity for cross contamination; an electrically controlled means for controlling soap delivery parameters, said soap delivery parameters include an activation of said soap delivery and controlling a soap delivery duration; said electrically controlled means is integrated onto a portion of said soap delivery line, and is regulated by a control module, said control module manages said soap delivery parameters, wherein said user's hand, executing an activation event, produces at least one activation signal, initiated by said at least one sensor, enabling said user the means for controlling at least one said soap delivery parameters, said method comprising: (a) entering said detection zone, wherein said soap delivery zone is substantially parallel to said detection zone, such that said activation event and receiving said soap delivery can be requested by said user's hand; (b) orientating said user's hand to receive said soap delivery, such that at least a portion of said user's hand engages said at least one sensor, producing said at least one activation signal, whereby said activation and said soap delivery occurs substantially simultaneously; (c) receiving said soap delivery to said user's hand within said soap delivery zone; (d) removing said user's hand from said soap delivery zone; and (e) optionally repeating steps (a) through (d).
12. The method for initiating a soap delivery and receiving a soap delivery from said faucet system of claim 11, further comprising an electrically controlled means for controlling a water delivery, for initiating a water delivery and receiving a water delivery.
13. The method for initiating a soap delivery and receiving a soap delivery from said faucet system of claim 11, further comprising the step: positioning of said user at a predetermined spot, located in front of said faucet system, wherein said user is capable of receiving at least one said soap delivery and at least one said water delivery from said predetermined spot.
14. The method for initiating a soap delivery and receiving a soap delivery from said faucet system of claim 11, further comprising said trajectory separation length of at least two inches, wherein said trajectory separation length is approximately the distance between said water spout, configured to produce said water stream and said soap outlet, configured to produce a soap stream.
15. The method for initiating a soap delivery and receiving a soap delivery from said faucet system of claim 11, further comprising a service light affixed to at least one delivery section to provide a communication to said user, wherein said communication is selected from the group consisting of guiding said user to said at least one delivery section and providing a system diagnostic.
16. The method for initiating a soap delivery and receiving a soap delivery from said faucet system of claim 11, further comprising said second delivery section having a top and a bottom, wherein said soap outlet is located on said bottom of said second delivery section.
17. The method for initiating a soap delivery and receiving a soap delivery from said faucet system of claim 16, further comprising said at least one sensor for controlling a soap delivery mounted on said second delivery section; wherein said least one sensor having a detection zone, is configured such that said detection zone is substantially coterminous with said soap stream.
18. The method for initiating a soap delivery and receiving a soap delivery from said faucet system of claim 11, further comprising said soap delivery line comprising a means for delivering a soap, wherein said soap is selected from the group consisting of a foam soap and a liquid soap.
19. The method for initiating a soap delivery and receiving a soap delivery from said faucet system of claim 11, further comprising said trajectory separation length of at least four inches, wherein said trajectory separation length is approximately the distance between said water spout, configured to produce said water stream and said soap outlet, configured to produce a soap stream.
20. The method for initiating a soap delivery and receiving a soap delivery from said faucet system of claim 11, further comprising a removably attachable customer replaceable cartridge, comprising a soap storage tank fluidly adapted to releasably attach to said soap delivery line, wherein configuration of said soap delivery line is selected from the group consisting of a single faucet and a faucet network.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The ensuing detailed description section makes reference to the annexed drawings. An enhanced understanding of the present invention will become evident when consideration is given to the detailed description thereof and objects other than the aforementioned become apparent. The invention will be described by reference to the specification and the annexed drawings, in which like numerals refer to like elements, and wherein:
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DEFINITIONS OF TERMS USED IN THIS SPECIFICATION
(21) The faucet system comprising a liquid soap delivery line discussed throughout this disclosure shall have equivalent nomenclature, including the device, the soap delivery system, the (water) faucet system, the system, the present invention, or the invention. Additionally, the term exemplary shall possess a single meaning throughout this disclosure; wherein the sole definition pertains to serving as an example, instance, or illustration.
(22) The term elongated neck is defined as the portion of the faucet that originates at the horizontal base portion of the faucet and terminates with the water outlet or spout (which typically incorporates an aerator screen); and it is understood to include, but not limited to, all gooseneck type designs which are characterized by their distinctive arciform or bowed geometry. Other member geometries include faucet necks constructed from a plurality of substantially linear segments, curvilinear segments, or any combination thereof. The term neck, faucet neck, faucet neck assembly, or neck assembly, are all equivalently defined and are understood to encompass all variations of faucet neck designs including short length versions as well as those covered by the aforementioned elongated neck definition.
(23) The term liquid soap or soap is defined as any fluid or material that can be delivered via a tubular member (soap delivery line) and is understood to include: hand and facial soaps, dish washing detergents, moisturizing lotions, shampoos, and the like. The liquid soap or soap term is defined to include the air-free as well as foam versions of the fluid or material. A more general title for the liquid soap or soap terms is the output or dispensed fluid or material.
(24) The term soap delivery line is understood to include the complete path taken by the soap in the present invention. Wherein the path starts with a soap storage tank and terminates at the soap outlet incorporated within the neck of the faucet.
(25) The term activation event or motion activation is defined as any user gesture that is detectable by the sensor system of the present invention. The sensor system is comprised of at least one sensor that is adapted to detect a user's hand, forearm, or the like, such that an activation signal is generated when the sensor(s) is triggered by the user. The generated activation signal or trigger signal, when created, is interpreted by the control module to produce the conditions to dispense liquid soap. It is understood that the activation event term includes touchless as well as physical contact means for activation produced by the user upon the sensor system (control module monitored). Note that touch is required in certain capacitance based sensing systems. The sensor system used to detect a user's hand, forearm, or the like, can be accomplished by a variety of sensor types having appropriate, well known, supporting infrastructure. Such sensor systems available include, but not limited to: beam-break sensor systems which includes reflection based detection systems based on light or laser based type sensors; proximity type sensors, including heat (IR) sensors, capacitance sensors, ultrasonic sensors; also included are simple switch type of devices that are sensitive to the touch; or any combination thereof. The aforementioned sensors or sensor systems can be either passive or active. In preferred embodiments, a sensing system will provide a safe, reliable method of detection that lends itself to compact, non-obtrusive incorporation into the hardware of the present invention.
(26) The term water spout level line is defined as an imaginary line, parallel to the horizon; the line is positioned at the lower portion of the water spout, specifically at the point where the water exits the spout. The water spout level line separates the low traffic, and the high traffic areas of the faucet environment. The high traffic area is defined as the area below the water spout level line, and is characterized as an area where one would typically find a user's arms and hands when interacting with the faucet (e.g., hands washing, drawing water, etc.). The low traffic area is defined as the area above the water spout level line, and is characterized as an area of low user engagement, the area where one would not typically find a user's arms and hands when interacting with the water stream delivered by the faucet. In preferred embodiments, it is recommended that the detection beam for soap delivery, in its entirety, completely reside within low traffic area of the faucet environment to prevent accidental soap delivery. In contrast, for the convenience of the user(s), it is recommended that at least a portion of a detection beam for water delivery, reside in the high traffic area of the faucet environment to enable quick, convenient activation or re-activation of the water stream.
(27) To help facilitate disclosure understanding and streamline the location of figures and associated part numbers, a systematic parts/features numbering convention has been employed. The first digit in three digit part numbers refers to the figure number where the part was first introduced, or is best depicted. Likewise, in four digit part numbers, the first two digits refer to the figure number where the part was first introduced, or is best depicted. Although this disclosure may at times deviate from this convention, it is the intention of this numbering convention to enable expeditious comprehension of the disclosure.
PARTS/FEATURES LIST
(28) 100. faucet (simple arch elongated neck) 102. spout (water outlet) 104. neck (arched elongated neck assembly) 106. base 108. soap outlet 110. soap 112. soap free-fall trajectory 114. proximity sensor 116. detection zone (sensor) 118. water (tap water delivery from spout 102) 120. water free-fall trajectory 122. trajectory separation length 124. service light 126. soap delivery zone 200. faucet (inverted arch elongated neck) 202. spout (water outlet) 204. neck (inverted arch elongated neck assembly) 206. base 208. soap outlet 210a. first sensor 210b. second sensor 212. detection beam 214. soap delivery line 216. tubular structure 218. inner volume (provides a water passageway) 220. water flow path (through inner volume 218) 222. dedicated water passageway (portion of line shown) 300. faucet (inverted arch elongated neck) 302. spout (water outlet) 304. neck (inverted arch elongated neck assembly) 306. base 310a. first sensor 310b. second sensor 312. detection beam 314. user or user's hand 316. elbow 400. faucet (single handle) 402. spout (water outlet) 404. neck 406. base 408. soap outlet 410. proximity sensor 412. handle (single handle design for water control) 414. service light 500. faucet (faucet 400, dispensing soap and water) 510. soap 512. soap free-fall trajectory 518. water 520. water trajectory 522. trajectory separation length 524. spacing 600. soap delivery system (depicted in liquid soap delivery mode) 602. water gate (pump, check-valve, flow valve, or any combination thereof) 604. coupler (subsystem of soap delivery line 620) 606. soap gate (pump, check-valve, flow valve, or any combination thereof) 608. soap outlet 610. soap (liquid soap feed from soap storage tank) 612. soap (liquid soap delivery to user) 614. water (from water source) 616. soap feed line (subsystem of soap delivery line 620) 618. soap gate output line (subsystem of soap delivery line 620) 620. soap delivery line (feeds soap outlet 608) 622. water feed line (connected to water source) 624. water gate output line 626. soap delivery path (system 600 in soap delivery mode) 628. control module 700. soap delivery system (depicted in water flush or water purge mode) 702. water flush path (system 700 in water purge mode) 704. water flush (purging soap delivery line 620 of soap 612) 706. residual soap (soap 610 remaining in line 620 & soap outlet 608) 800. foam soap delivery system (depicted in foam soap delivery mode) 802. foam soap generator 804. air supply line 806. foam soap delivery path (system 800 in foam soap delivery mode) 808. foam soap outlet 810. residual soap (soap 610 in line 620, and foam soap from 802 & 808) 900. foam soap delivery system (depicted in water flush or water purge mode) 902. water flush path (system 900 in water purge mode) 904. water flush (purging soap delivery line 620 & foam outlet 808 of soap) 1000. soap delivery system—water pressure powered (depicted in off state) 1002. soap storage tank 1004. soap concentrate 1006. water feed line (tapped into water source) 1008. water (from pressurized water source) 1010. valve gate (electrically controlled valve and/or check-valve) 1012. valve input line 1014. tank delivery channel 1016. valve delivery channel 1018. control valve (pressure sensitive) 1020. control spring (uncompressed condition—closes control valve 1018 when valve gate 1010 is closed) 1022. soap delivery line 1100. soap delivery system—water pressure powered (depicted in soap delivery mode) 1102. water flow 1104. soap concentrate flow 1106. soap intermixture flow (mix of water flow 1102 and soap concentrate flow 1104) 1108. control spring (compressed condition) 1200. customer replaceable unit (CRU) system (servicing a single faucet) 1202. control module 1204. line power (wall outlet power—direct or stepped down voltage) 1206. battery cable 1208. removable connector 1210. customer replaceable unit (CRU) 1212. battery 1214. battery connector 1216. battery quick connect system 1218. soap storage tank 1220. soap output post (soap storage tank) 1222. removable fitting 1224. soap quick connect system 1226. pump input line 1228. pump 1230. pump output line (to faucet-1) 1232. pump control cable (provides pump control signals) 1234. faucet control signal/power cable (to faucet-1) 1300. customer replaceable unit (CRU) system (servicing a faucet network) 1302. faucet soap line (servicing faucet-1) 1304. faucet soap line (servicing faucet-2) 1306. soap distribution manifold 1308. faucet signal control cable (servicing faucet-1) 1310. faucet signal control cable (servicing faucet-2) 1400. faucet 1402. spout (water outlet) 1403. water spout level line 1404. neck (arch elongated neck assembly) 1406. base 1408. soap outlet 1410a. first sensor 1410b. second sensor 1412. detection beam 1418. water 1500. faucet 1502. spout (water outlet) 1503. water spout level line 1504. neck (arch elongated neck assembly) 1506. base 1508. soap outlet 1510a. first sensor 1510b. second sensor 1512. detection beam 1600. faucet 1602. spout (water outlet) 1603. water spout level line 1604. neck (arch elongated neck assembly) 1606. base 1608. soap outlet 1610a. first sensor 1610b. second sensor 1612. detection beam 1700. faucet 1702. spout (water outlet) 1703. water spout level line 1704. neck (arch elongated neck assembly) 1706. base 1708. soap outlet 1710. soap 1710a. first sensor 1710b. second sensor 1712. detection beam 1714a. user's left hand 1714b. user's right hand 1800. faucet 1802. spout (water outlet) 1803. water spout level line 1804. neck (arch elongated neck assembly) 1806. base 1808. soap outlet 1810a. first sensor 1810b. second sensor 1812. detection beam 1900. faucet 1902. spout (water outlet) 1903. water spout level line 1904. neck (novel elongated neck assembly) 1906. base 1908. soap outlet 1911a. first sensor 1911b. second sensor 1912. first soap detection beam 1913a. first sensor 1913b. second sensor 1914. second soap detection beam 1915a. first sensor 1915b. second sensor 1916. detection beam for water
DETAILED DESCRIPTION
(29) With reference to the drawings of the present invention, several embodiments pertaining to the faucet system of the present invention thereof will be described. In describing the embodiments illustrated in the drawings, specific terminology will be used for the sake of clarity. However, the invention is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes all technical equivalents that operate in a similar manner to accomplish a similar purpose. Terminology of similar import other than the words specifically mentioned above likewise is to be considered as being used for purposes of convenience rather than in any limiting sense.
(30) It must be noted that as used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural reference unless the context clearly dictates otherwise. As well, the terms “a” (or “an”), “one or more” and “at least one” can be used interchangeably herein. It is also to be noted that the terms “comprising”, “including”, “characterized by”, “possessing” and “having” are all to be interpreted as open ended terms, are all considered equivalent terms, and are used interchangeably.
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(32) Soap outlet 108, proximity sensor 114, and service light 124 are all affixed to the mediate portion of neck 104, located between base 106 and spout 102. More particularly, in this embodiment, soap outlet 108 resides at the arch's point of inflection. Therefore, the arch's point of inflection also lies on the plumb line delineated by soap free-fall trajectory 112. The sensor system includes a motion activated proximity sensor 114, capable of detecting the motion of objects (activation event) within detection zone 116, and is disposed adjacent to soap outlet 108 such that detection zone 116 associated with proximity sensor 114 is substantially coterminous with soap delivery zone 126. This enables a user to conveniently activate proximity sensor 114 in an open handed orientation while simultaneously receiving a delivery of soap 110. It is understood that in certain embodiments, there can exist more than one soap outlet 108 to increase the dispensing volume of soap 110; yet in other embodiments the function of more than one soap outlet 108 can be to provide a means for dispensing a variety of dispensing materials, for example: shampoo from one outlet and hair conditioner from another.
(33) Again, referring to
(34) In order to virtually eliminate the opportunity for cross contamination between soap 110 and water 118, in preferred embodiments, it is desirable to physically separate water spout 102 and soap outlet 108, and substantially maximize the distance between them. Water spout 102 delivers water 118 according to the path depicted by water free-fall trajectory 120, and soap outlet 108 delivers soap 110 according to the path depicted by soap free-fall trajectory 112. The separation between water free-fall trajectory 120 and soap free-fall trajectory 112 is delineated by trajectory separation length 122. In preferred embodiments, trajectory separation length 122 is relatively large, preferably in the range of a few inches.
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(36) Neck 204 is configured from an elongated substantially continuous tubular structure 216 that possesses inner volume 218. Inner volume 218 provides water flow path 220 terminating at spout 202 providing a means for delivering a water stream to a user. In alternate embodiments, dedicated water passageway 222 can be installed within inner volume 218, this additional tube or pipe will provide dedicated water delivery service to spout 202. In general, all water faucet systems provide a means for initiating a water stream through a spout. Virtually any water initiating means can be integrated into and fully cooperate with the present invention, initiating means include touchless activation systems as well as manual systems. Examples of manual activation systems, including turn-knob and lever handle types of controls, are disclosed in U.S. Pat. No. 3,459,207 (Bacheller) and U.S. Pat. No. 4,633,906 (Tuchman) both incorporated by reference herein in their entirety. Examples of touch-less or sensor based water activation systems are disclosed in U.S. patent RE37,888 (Cretu-Petra), U.S. Pat. No. 6,962,168 (McDaniel et al.) and U.S. Pat. No. 7,458,523 (Hyslop); all herein incorporated by reference in their entirety.
(37) Depicted within inner volume 218, is soap delivery line 214, a dedicated line for soap delivery, it functions as part of the soap delivery system that enables soap movement from soap storage to soap outlet 208. Soap delivery line 214 is a water-tight sealed tubular delivery system that is configured to coexist with other elements or services residing within inner volume is 218, including water flow path 220, sensor cables, electrical leads, and the like. All fluid delivery lines or paths are understood to be fabricated and assembled in a manner to preclude intermixing or interacting with coexisting elements or services residing within inner volume is 218. Aspects of alternate embodiments include, waterproof sensor cables and electrical leads, dedicated waterproof channels for sensor cables and electrical leads, and the like.
(38) Again referring to
(39) Beam-break technology, the art of using at least two sensors or devices in a system for the detection of an object entering into a predetermined area, is substantially well known, and commonly practiced. By way of example, but not limitation, the following publications teach and describe the technology, including exemplary applications: U.S. Pat. No. 4,282,430, granted Aug. 4, 1981; U.S. Pat. No. 5,245,177, granted Sep. 14, 1993; U.S. Pat. No. 5,760,390, granted Jun. 2, 1998; and U.S. Pat. Pub. No. US 2010/0238139 A1, published Sep. 23, 2010; all aforementioned publications are hereby incorporated by reference in their entirety.
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(43) Soap gate 606 contains the necessary and preferred subsystems to produce a safe reliable soap delivery (soap 612 delivery through soap outlet 608). Subsystems may include a pump, check-valve, flow valve, or any combination thereof, depending on the specifics of the installation, system design, and the like. The pump is an electrically powered device controlled by a pump control signal managed by control module 628. The flow valve or solenoid valve is an electrically powered valve having an electromechanical configuration and functions to control soap 610 flow through the valve; the state of the solenoid valve is determined by a valve control signal managed by control module 628. The check-valve provides a means to prevent back or reverse flow of a fluid, often to protect the fluid source (soap storage tank) from contamination. In the present embodiment, control module 628 provides the means for electrically controlling all components contained within soap gate 606 and water gate 602. For example, a solenoid valve contained within soap gate 606 (integrated onto a portion of soap delivery line) is regulated by control module 628. Exemplary functions managed by control module 628, includes soap dispensing duration (time), soap delivery initiation point in time—which is determined by a user performing an activation event. Activation events are deciphered by control module 628 via a sensor system, resulting in the production a one or more activation signals for activating the electrically controllable system components. For example, activating soap gate 606 electrical components for producing a soap 612 delivery to a user.
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(45) It is understood that the final component composition soap gate 606 as well as water gate 602 are dependent on a variety of design factors. For example, a system that utilizes a pressurized soap storage tank will not require a pump. In this circumstance, fluid flow control is managed via the solenoid valve and check valve since the soap is self-propelled. Similarly, the use of a separate check valve will not be required if such a check valve function is integrated within the solenoid valve. Likewise, a pump will not be required if water 614 is pressurized (e.g. municipal tap water). Environments without continuous pressurized water service (e.g. boat, RV or recreational vehicle, or the like), are best served by systems that include a dedicated pump.
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(47) Water flush 704 is initiated by control module 628 and follows a predetermined flush plan following a delivery of soap 612 to a user (a soap delivery). For example, control module 628, after terminating a delivery of soap 612 to the user, initiates water flush 704 having duration of a few seconds. Another possibility—control module 628 will periodically initiate water flush 704 according to a predetermined schedule (e.g. every hour, every day, or the like). Yet another possibility—control module 628 will initiate a single water flush 704 for every predetermined user requests for soap 612. In certain embodiments, predetermined flush plan will be user adjustable via a user interface associated with control module 628. It is understood that certain embodiments of control module 628 can include an advanced time keeping device (e.g. clock, timer, or the like) that is capable of keeping track of seconds, minutes, hours, days, weeks, and the like.
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(49) With soap delivery path 806 activated (soap delivery mode ON), soap gate 606 in the activated or ON state, initiates the transmission of soap 610 from soap storage tank via soap feed line 616 through soap gate output line 618 into coupler 604, then proceeding to soap delivery line 620 and into foam generator 802, with the assistance of air supply line 804 cooperating with foam generator 802, foam soap 810 exits from foam soap outlet 808.
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(51) Water flush 904 helps prevent soap 610 and foam soap 810 buildup in soap delivery line 620, foam soap generator 802 and foam soap outlet 808. Soap buildup is a well-known cause of soap delivery line type clogs and flow restrictions. Often, foam soap generators incorporate a fine screen mesh, or the like, which have an even greater propensity to clog over tubes. In such situations, water flush 904 serves to help mitigate a long felt need in the foam soap dispensing arts (anti-clogging). In other embodiments, water flush 904 can be further enhanced by introducing air into foam soap generator 802 via air supply line 804. Examples of foam soap generating systems are disclosed in U.S. Pat. No. 7,458,523 (Hyslop) and U.S. Pat. No. 7,819,289 (Willis) both incorporated by reference herein in their entirety.
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(53) Soap delivery system 1000 embodiment (in the OFF state) is comprised of water feed line 1006 containing pressurized water 1008, water feed line 1006 is connected to input (right) portion of valve gate 1010 (depicted in the closed state), the output portion of valve gate 1010 is connected to valve input line 1012. Control valve 1018 is a sliding member that has an open state (permits soap concentrate 1004 flow) and a closed state (soap concentrate 1004 flow is blocked). Control spring 1020 (uncompressed condition) urges control valve 1018 into its normally in the closed state; accordingly, tank delivery channel 1014 is misaligned with respect to valve delivery channel 1016 thereby blocking the free flow of soap concentrate 1004.
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(55) Soap intermixture flow 1106 is a soap solution of predetermined concentration, dictated by a number of factors, including the strength of soap concentrate 1004, the soap flow rate from valve delivery channel 1016, the volume and flow rate of water flow 1102, and the like. It is understood that there are a multitude of system variations possible that can achieve the same purpose. An advantage directed to the present system is directed to the use of soap concentrate 1004. Because soap concentrate 1004 requires the addition of water to create a soap concentration of normal strength, the refill frequency associated with soap storage tank 1002 will decrease; in another respect, costs associated with shipping, storage, and production of a soap concentrate are expected to be less expensive than its normal concentration counterpart.
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(57) Again, referring to
(58) In this embodiment, control module 1202 receives utility power from line power 1204; this power source can be used to operate all components requiring electrical power in the present invention, and/or maintain a backup battery 1212 or the like, at full charge until required. Control module 1202 is electrically connected to faucet-1 via faucet control signal/power cable 1234, providing services including communicating with sensor system, operating service light, and the like. Control module 1202 is also electrically connected to pump 1228 via pump control cable 1232, which provides pump control signals for managing predetermined soap delivery behavior directed to pump output line 1230.
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(61) Faucet 1400 includes a beam-break sensor configuration for controlling soap delivery. The beam-break sensor configuration utilizes first sensor 1410a and second sensor 1410b, both disposed above water spout level line 1403 and mounted onto the bottom of the rear-upper arch portion of neck 1404. The detection beam 1412 for soap delivery is correspondingly disposed on the bottom of the rear-upper arch portion of neck 1404 that is located in a low traffic area, i.e., above water spout level line 1403. The location of detection beam 1412 in this configuration yields an embodiment with some exceptional benefits. One benefit is that the typical faucet activity of a user has virtually no chance of inadvertently engaging detection beam 1412, since it's located in a low traffic area. Another benefit is directed to the narrow, distinct detection boundaries offered by detection beam 1412, coupled by the fast response time typically offered by beam-break sensor type configurations. The beam-break configuration will provide a user with a clear distinct activation area or location that enables the hand motion from the user or activation event to immediately initiate a soap delivery; unlike some proximity sensor configurations where the detection zone is not precisely defined. Detection zones that are not well defined (e.g., single sensor IR proximity type devices) can lead to accidental activations, and often force users to wave their hands in random fashion in the vicinity of the proximity sensor(s) in hopes of finding an acceptable gesture that qualifies as an activation event to trigger the sensor system.
(62)
(63) Faucet 1500 includes a beam-break sensor configuration for controlling soap delivery. The beam-break sensor configuration utilizes first sensor 1510a and second sensor 1510b, both disposed in a low traffic area above water spout level line 1503 and mounted onto the bottom of the front-upper arch portion of neck 1504. The detection beam 1512 for soap delivery is correspondingly disposed on the bottom of the front-upper arch portion of neck 1504 that is again, located in a low traffic area, i.e., above water spout level line 1503. The location of detection beam 1512 in this configuration yields exceptional benefits as explained in the disclosed embodiments aforementioned, where the detection beam for soap delivery is completely located above the water spout level line (i.e., low traffic area).
(64)
(65) Faucet 1600 includes a beam-break sensor configuration for controlling soap delivery. The beam-break sensor configuration utilizes first sensor 1610a and second sensor 1610b, both mounted onto the bottom, opposing sides of the arch located on the top portion of neck 1604. Both beam-break sensors and corresponding detection beam 1612 for soap delivery are disposed in a low traffic area above water spout level line 1603. Again, the location of detection beam 1612 in this configuration yields exceptional benefits as explained in the disclosed embodiments aforementioned, where the detection beam for soap delivery is located, in its entirety, above the water spout level line (i.e., low traffic area).
(66)
(67) Faucet 1700 includes a beam-break sensor configuration for controlling soap delivery. The beam-break sensor configuration utilizes first sensor 1710a and second sensor 1710b, both disposed in a low traffic area above water spout level line 1703 and mounted onto the top of the front-upper arch portion of neck 1704. The detection beam 1712 for soap delivery is correspondingly generated by first sensor 1710a and second sensor 1710b, and located in a low traffic area, i.e., above water spout level line 1703. The location of detection beam 1712 in this configuration yields exceptional benefits as explained in the disclosed embodiments aforementioned, where the detection beam for soap delivery is completely located above the water spout level line (i.e., low traffic area). Additionally,
(68)
(69) Faucet 1800 includes a beam-break sensor configuration for controlling soap delivery. The beam-break sensor configuration utilizes first sensor 1810a and second sensor 1810b, both disposed in a low traffic area above water spout level line 1803 and mounted onto the top of the mid-upper arch portion of neck 1804. The detection beam 1812 for soap delivery is correspondingly disposed on the top of the mid-upper arch portion of neck 1804 that located in a low traffic area, i.e., above water spout level line 1803. The location of detection beam 1812 in this configuration yields exceptional benefits as explained in the disclosed embodiments aforementioned, where the detection beam for soap delivery is completely located above the water spout level line (i.e., low traffic area).
(70)
(71) Faucet 1900 includes two beam-break sensor configurations for controlling soap delivery, and one beam-break sensor configuration for water delivery. The first beam-break sensor configuration utilizes first sensor 1911a and second sensor 1911b, for the generation of detection beam 1912, located on the top-front portion of elongated neck 1904. The second beam-break sensor configuration utilizes first sensor 1913a and second sensor 1913b, for the generation of detection beam 1914, located on the bottom-rear portion of elongated neck 1904. Both detection beams, for controlling soap delivery, 1912 and 1914 are disposed in a low traffic area above water spout level line 1903 to substantially reduce/eliminate accidentally soap delivery. The two detection beams 1912 and 1914 will yield greater convenience to a user, offering more than one location to initiate a soap delivery. For example, detection beam 1912 can be utilized when a user, with dry hands, requests a soap delivery to initiate hands washing; whereas detection beam 1914 can be more easily triggered by a user that is already in the process of washing and just requires additional soap. Additionally depicted in