Covert codes based on electrical sensing of patterned materials in microfluidic devices
11351540 · 2022-06-07
Assignee
Inventors
- Yuksel Temiz (Zug, CH)
- Onur Gökçe (Zurich, CH)
- Elisa Hemmig (Liestal, CH)
- Emmanuel Delamarche (Thalwil, CH)
Cpc classification
B01L2200/148
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/021
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/16
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/023
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502715
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/141
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A microfluidic device includes a surface, which defines a flow path for a liquid, and a liquid inlet, which is in fluid communication with said surface, so as for a liquid introduced via the inlet to advance along a propagation direction on the flow path. Also included are a set of two or more electrical contacts, and a set of electrodes which include sensing portions that extend across the flow path, transversally to the propagation direction. The electrodes are connected to the two or more electrical contacts. Also included are material spots on at least some of the sensing portions of the electrodes. Still, material spots of a same material are only on a subset of the sensing portions of the electrodes, so that the spots can alter an electrical signal detected from the electrical contacts, upon a liquid advancing along the flow path, in operation of the device.
Claims
1. A microfluidic device comprising: a surface, which defines a flow path for a liquid; a liquid inlet, in fluid communication with said surface, so as for a liquid introduced via the liquid inlet to be able to advance along a propagation direction on the flow path, wherein the flow path has a folded shape that comprises a plurality of adjacent parallel sections connected by bent portions, wherein in a first section of the flow path the propagation direction is a first direction and in a next section of the flow path the propagation direction is a next direction opposite the first direction; a first electrical contact; a second electrical contact; a set of first electrodes including a set of first sensing portions extending across the flow path and transversally to said propagation direction, the first electrodes commonly connected to the first electrical contact, wherein at least one of the set of first electrodes comprises two or more sensing portions overlaying two or more of the plurality of adjacent parallel sections of the flow path; a set of second electrodes including a set of second sensing portions extending across the flow path and transversally to said propagation direction, the second electrodes commonly connected to the second electrical contact, wherein at least one of the set of second electrodes comprises two or more sensing portions overlaying two or more of the plurality of adjacent parallel sections of the flow path; and material spots on at least some of the first and second sensing portions, wherein material spots of a same material are only on a subset of the first and second sensing portions, so as to alter an electrical signal detected from the first and second electrical contacts, in response to a liquid advancing along the flow path, in operation.
2. The microfluidic device according to claim 1, wherein subsets of one or more of the first and second sensing portions are arranged at regular intervals along the flow path.
3. The microfluidic device according to claim 1, wherein the first and second sensing portions of the set of electrodes are arranged in pairs, each pair including a first sensing portion and a second sensing portion, and each of the material spots coats the two sensing portions of a respective one of the pairs.
4. The microfluidic device according to claim 3, wherein said pairs of sensing portions form an arrangement of successive pairs along the flow path and an upstream subset of one or more of the pairs of this arrangement are not coated by any material spot.
5. The microfluidic device according to claim 3, wherein the device further comprises: a third electrical contact; and a set of third electrodes, wherein such electrodes are connected to the third electrical contact, are arranged so as not to interfere, electrically, with the first and second electrodes on the microfluidic device, and comprise bent portions extending across the flow path and transversally to said propagation direction, upstream respective ones of said pairs of sensing portions, so as to be able to detect timings of a liquid reaching said respective ones of said pairs of sensing portions.
6. The microfluidic device according to claim 3, wherein the flow path comprises several flow path sections, each comprising: two or more of the plurality of adjacent parallel sections each comprise: a trigger channel; a main channel, leading to said trigger channel; a set of areas, across which extend the sensing portions of a respective one of the pairs, each of the areas branching from the main channel; and a bypass channel, branching from the main channel upstream any area of the set of areas with respect to the liquid inlet, the bypass channel leading to a junction between the trigger channel and the main channel of a next flow path section, the latter arranged downstream said each of the flow path section with respect to the liquid inlet, the junction forming a trigger valve designed such that liquid at the junction can fill the main channel of the next flow path section only if the adjoining trigger channel is already filled with liquid.
7. The microfluidic device according to claim 1, wherein the device comprises a layer of material processed so as to define, at least partly, a microchannel, and said surface is a bottom wall of the microchannel.
8. The microfluidic device according to claim 1, wherein said material spots of the same material comprise spots that are insoluble in a given liquid.
9. The microfluidic device according to claim 8, wherein said material spots comprise a first plurality of spots that are soluble in a given liquid and a second plurality of spots that are not soluble in said given liquid.
10. The microfluidic device according to claim 1, wherein said sets of first and second sensing portions extend, each, over an entire width of the surface defining said flow path, said width measured parallel to the surface and perpendicular to the propagation direction of the liquid at the level of said sensing portions.
11. The microfluidic device according to claim 10, wherein said at least some of the first and second sensing portions are, each, entirely coated by respective material spots thereon.
12. The microfluidic device according to claim 1, wherein the device further includes one or more peripheral units connected to the first and second electrical contacts and configured to detect said signal and derive said code.
13. A method of operating a microfluidic device, the method comprising: providing a microfluidic device, the device including: a liquid inlet, in fluid communication with a surface, so as for a liquid introduced via the liquid inlet to be able to advance along a propagation direction on a flow path, wherein the flow path has a folded shape that comprises a plurality of adjacent parallel sections connected by bent portions, wherein in a first section of the flow path the propagation direction is a first direction and in a next section of the flow path the propagation direction is a next direction opposite the first direction; a first electrical contact; a second electrical contact; a set of first electrodes including a set of first sensing portions extending across the flow path and transversally to said propagation direction, the first electrodes commonly connected to the first electrical contact, wherein at least one of the set of first electrodes comprises two or more sensing portions overlaying two or more of the plurality of adjacent parallel sections of the flow path; a set of second electrodes including a set of second sensing portions extending across the flow path and transversally to said propagation direction, the second electrodes commonly connected to the second electrical contact, wherein at least one of the set of second electrodes comprises two or more sensing portions overlaying two or more of the plurality of adjacent parallel sections of the flow path; and material spots on at least some of the first and second sensing portions, wherein material spots of a same material are only on a subset of the first and second sensing portions, introducing a liquid in the device for the liquid to advance along the flow path, detecting an electrical signal from the first and second electrical contacts, the signal altered over time by the liquid advancing along the flow path, and deriving a code from the altered electrical signal detected.
14. The method according to claim 13, wherein the method further comprises: instructing computerized means to automatically compare reference data with data corresponding to the code.
15. The method according to claim 13, wherein said electrical signal is a second electrical signal, and said code is a second code, and wherein the method further comprises: prior to introducing the liquid, detecting a first electrical signal from the first and second electrical contacts and deriving a first code from the first electrical signal; and after having derived the second code from the second electrical signal, instructing computerized means to automatically compare data corresponding to the first code with the second code.
16. The method according to claim 13, wherein the method further comprises converting the signal into a time-dependent capacitance.
17. The method according to claim 16, further comprising converting the signal into a cumulative capacitance, wherein deriving the code includes: locating local extrema of the cumulative capacitance; and deriving different values of the code from the extrema located.
18. The method according to claim 16, further comprising: connecting sensing portions of the first and second electrodes to respective ones of the first and second electrical contacts; applying each of the material spots to a respective one of the first and second sensing portions; detecting the electrical signal from said respective ones of said first and second electrical contacts, so as to detect changes in respective, time-dependent capacitance signals, and deriving the code from the changes in the time-dependent capacitance.
19. The method according to claim 16, wherein the first and second electrodes are arranged in pairs, and each of the material spots coats the two sensing portions of a respective one of the pairs of electrodes, the method further comprising: detecting the electrical signal from the first and second electrical contacts, so as to detect incremental increases in a time-dependent capacitance, and deriving the code from the detected incremental increases in the time-dependent capacitance.
20. The method according to claim 19, wherein the pairs of electrodes form an arrangement of successive pairs along the flow path and an upstream subset of one or more of the pairs of this arrangement have sensing portions that are not coated by any material spot, and the method further comprises, while detecting said electrical signal, calibrating the incremental increases in the time-dependent capacitance by extracting properties of the liquid advancing on the flow path based on the signal detected via said subset of one or more of the pairs; and deriving the code based on the calibrated incremental increases.
21. A method of conditioning a microfluidic device, wherein the method comprises providing a microfluidic device, the device including: a liquid inlet, in fluid communication with a surface, so as for a liquid introduced via the liquid inlet to be able to advance along a propagation direction on a flow path, wherein the flow path has a folded shape that comprises a plurality of adjacent parallel sections connected by bent portions, wherein in a first section of the flow path the propagation direction is a first direction and in a next section of the flow path the propagation direction is a next direction opposite the first direction; a first electrical contact; a second electrical contact; a set of first electrodes including a set of first sensing portions extending across the flow path and transversally to said propagation direction, the first electrodes commonly connected to the first electrical contact, wherein at least one of the set of first electrodes comprises two or more sensing portions overlaying two or more of the plurality of adjacent parallel sections of the flow path; a set of second electrodes including a set of second sensing portions extending across the flow path and transversally to said propagation direction, the second electrodes commonly connected to the second electrical contact, wherein at least one of the set of second electrodes comprises two or more sensing portions overlaying two or more of the plurality of adjacent parallel sections of the flow path, and depositing material spots on at least some of the first and second sensing portions, whereby material spots of a same material are only on a subset of the first and second sensing portions, the subset selected according to a given code, so as to be able to alter an electrical signal detected from the first and second electrical contacts, upon a liquid advancing along the flow path, in operation of the device.
22. The method according to claim 21, wherein the material spots deposited comprise a first plurality of spots that are soluble in a given liquid and a second plurality of spots that are not soluble in said given liquid.
23. The method according to claim 21, wherein in the device provided, said first and second sensing portions form an arrangement of successive parts along the flow path, and at depositing said material spots, no material spot is deposited on any sensing portions of an upstream subset of the first and second sensing portions of said arrangement.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views, and which together with the detailed description below are incorporated in and form part of the present specification, serve to further illustrate various embodiments and to explain various principles and advantages all in accordance with the present disclosure, in which:
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(19) The accompanying drawings show simplified representations of devices or parts thereof, as involved in embodiments. Technical features depicted in the drawings are not necessarily to scale. Similar or functionally similar elements in the figures have been allocated the same numeral references, unless otherwise indicated.
DETAILED DESCRIPTION
(20) The following description is structured as follows. First, general embodiments and high-level variants are described (sect. 1). The next section addresses more specific embodiments and technical implementation details (sect. 2).
1. General Embodiments and High-Level Variants
(21) In reference to
(22) This device notably comprises a surface 20, which defines a flow path for a liquid L, as well as a liquid inlet 142, 162. The inlet is in fluid communication with the surface 20: a liquid L introduced via the liquid inlet 142, 162 will thus be able to advance on the flow path, along a propagation direction defined by the flow path, as simply illustrated in
(23) The device may for instance comprise a wafer 14, whereon microchannels are grooved. The resulting grooves may need be passivated to form wetting surfaces. The wafer 14 may possibly be mounted on a thicker substrate 12, to provide mechanical resistance, if needed, and can be capped with a lid 16 to close the microchannels, as assumed in
(24) The device further includes a set of two or more electrical contacts 50-52, and a set of electrodes 31, 32, 40-42. The electrodes may have a more or less sophisticated layout on the device, as exemplified later. In all cases, they include sensing portions 40-42, which are assumed to be end parts of the electrodes in the examples of
(25) Importantly, material spots 61, 62 are formed on at least some of the sensing portions 40-42 of the electrodes. A spot of material is a small mark obtained from a material differing in electrical conductivity (and possibly in color and/or texture) from the surface 20 around it. The spots 61, 62 may stem from different materials (e.g., insoluble or not in the target liquid L), typically having distinct conductivities. Yet, in all cases, material spots 61, 62 of a same material (e.g., the insoluble material 61 or the soluble material 62) are formed only on a subset of the sensing portions 40-42 of the electrode.
(26) The presence or absence of such spots 61, 62 impacts (i.e., modulates) the electrical signal detected from the electrical contacts 50-52, upon the liquid L advancing along the flow path, in operation of the device. Namely, the progression of the liquid sequentially impacts the signals measured between pairs of electrodes. But the extent in which the liquid alters the signal read depends on whether electrodes are coated (and thus bypassed) by the material spots 61, 62 and the nature (soluble, insoluble, well conducting, poorly conducting, etc.) of the material(s) the spot(s) 61, 62 is(are) made of.
(27) In more details, the sensing portions or parts 40-42 of the electrodes are portions extending across the flow path, so as to potentially sense the liquid that comes to contact the sensing portions (e.g., via a double-layer capacitance signal). The uncoated (i.e., spot-free) sensing portions 40-42 of the electrodes, if any, are exposed to the liquid L advancing along the flow path. On the contrary, the other sensing portions (on which spots 61, 62 are deposited) are at most partly exposed to the liquid L or possibly not exposed at all, depending on how the spots are formed thereon, which impacts the signal read. Note, independently from the spots 61, 62, the electrode sensing portions 40-42 are preferably naked electrodes, i.e., not passivated, to allow a better sensing of the liquid. In that respect, we note that the double-layer capacitance that appears at the liquid-electrode interface is typically higher than the capacitance of electrodes with a dielectric passivation. Other electrode portions (those portions that are not meant to be exposed to the liquid, because they are located outside of the flow path) could, however, be passivated, though this is typically not necessary.
(28) The material spots 61, 62 and the sensing portions 40-42 of the electrodes are designed in such a manner that a liquid L advancing along the flow path is able to cross the sensing portions 40-42, together with a material spot thereon, if any. For example, the sensing portions 40-42 may be made flush with the surface 20 defining the flow path (or with any neighboring surface forming part of the microchannel, for example), as otherwise discussed in sect. 2. In variants, thin sensing portions 40-42 may be patterned as metal strips on top of a surface of the microchannel. Yet, such metal strips should be sufficiently thin, in order not to stop or substantially slow down the liquid progression. Similarly, the material spots 61, 62 will typically be too thin to measurably impact the liquid flow rate. In case the microfluidic device uses capillary forces to drive the liquid flow, the material spots should typically be sufficiently hydrophilic (or not too hydrophobic), so as not to impair the liquid progression (the liquid can still advance).
(29) Thanks to the above device, an electrical signal (e.g., capacitance, impedance of electrochemical) can be read, which is altered over time as liquid L progresses along the flow path. Alterations of the signal are not only determined by the liquid progression but also by the absence or presence of the material spots 61, 62 at the level of the sensing portions 40-42. The pattern formed by the spots 61, 62 reflects a code, which is retrieved by reading the altered signal. The above device can thus advantageously be used for validation and/or security purposes, e.g., for protecting microfluidic-based diagnostic devices against counterfeiting and/or for medication adherence purposes. For security applications, the pattern of spots may be used to encode bits of information (as assumed in
(30) The patterned spots allow information to be encoded, for example a security key or any security-related data, fabrication batch id, and/or other detectable information. The present approach allows information to be encoded directly on the microfluidic device, which is harder to imitate or fake, and may thus be useful to detect fake or counterfeited tests or signalize fraudulent tests, e.g., tests which have already used. The patterns of spots may be used in conjunction with other security features on the packaging, e.g., as a confirmation key. The present solutions are perceived to be more satisfactory than solutions relying on security features placed on the sole test packages as the latter can be more easily infringed or faked.
(31) For example, a security key may be spotted directly on the device, to add a technical barrier and discourage counterfeiters. Ideally in such a case, each single test should have an individual security key and the key should be well defined, easy to read and digitalize, e.g., by patterning spots of ink, to obtain the desired pattern.
(32) The sensing portions of the electrodes may be end portions (as in
(33) Consistently, the material spots 61, 62 will preferably coat entirely the sensing portions 40-42, as seen in
(34) Various geometries and dimensions can be contemplated for the sensing portions of the electrodes, as illustrated in
(35) As further seen in
(36) Various mapping between the electrode sensing portions 40-42 and the electrical contacts 50-52 can be contemplated, depending on the type of signals one wishes to measure, as exemplified below. Essentially two classes of mapping are contemplated herein.
(37) A first class involve a mere one-to-one mapping, as exemplified in
(38) In other words, a spot 61, 62 coats a single sensing portion 40. Even if all sensing portion 40 can be coated by material spots 61, 62, as in the example of
(39) Only one type of material (e.g., an insoluble material 61) could be used, contrary to the example of
(40) While soluble spots 62 can advantageously be used to conceal the code embedded via the pattern of insoluble material spots 61 (which makes it harder to counterfeit the device), the device may, in simpler variants, simply comprise a cover 16 masking the sensing portions 40-42 in the flow path.
(41) The concept proposed in
(42) Therefore, a second class of mapping may be preferred, wherein the sensing portions of the electrodes are arranged in pairs branching from only two electrical contacts, as assumed in
(43) This makes it for instance possible to detect a double-layer capacitance signal, leading to unexpectedly clean and distinct increments in the single signal measured, as illustrated in
(44) Interestingly, measuring a single, cumulative capacitance signal allows the electrode layout to be radically simplified, even when the flow path involves several, parallel flow path sections, see for example
(45) A design involving electrode pairs 41, 42 branching from two common branches, themselves connected to two electrical contacts 51, 52, makes it possible to detect successive increases in a cumulative capacitance signal, based on which a code can be retrieved. I.e., a substantial increase over a given time interval (corresponding to the time needed for liquid L to travel from one pair 41, 42 to the next pair) may for instance be associated to a 1 (corresponding to an uncoated electrode pair), whereas a too small increase (e.g., owing to a soluble ink spot) or no increase at all (uncoated electrode pair) would be associated to a 0, for example.
(46) This is illustrated in
(47) As seen in
(48) Applying this to an electrode design such as shown in
(49) This approach leverages the second class of mapping evoked earlier; it requires only two contact pads 51, 52 and simplifies the electrode designs. However, the capacitance signal is always cumulative in this case, a limited number of unique combinations (electrode pairs) are available (e.g., for a pre-assay validation, as discussed later), and information as to the flow rate will typically be needed for long channels (e.g., longer than 10 mm for 0.2 mm wide channels). Such information may be estimated and taken into account in the code retrieval process.
(50) In variants, it may be accessed via upstream electrodes (similar to clock recovery in digital communication) or measured via an additional set of electrodes. Here, a few design parameters may advantageously be optimized to improve performance for the code extraction. For example, measuring the capacitance in high sensitivity typically requires a slower sampling rate. In other words, a change in the signal due to a change in the capacitance should be higher than the electronic noise and a larger capacitance (larger electrode area) is thus preferred. However, larger capacitances require longer measurement times (larger time-constant) and, thus, a slower sampling rate. If the flow velocity is faster than the sampling rate of the measurement, some “bits” may not be extracted, leading to an erroneous code. According to the experiments performed by the inventors, a sampling rate of 1 to 10 measurement per second is preferred for flow velocities ranging from 0.1 to 1 mm/s. For electrode pairs such as shown in
(51) The liquid flow rate may for instance be calibrated based on signals measured with the most upstream electrode pairs 41, 42, which must therefore be free of any material spots, as assumed in
(52) Calibrating the signal based on upstream electrodes is fairly simple. However, an accurate calibration “consumes” electrode pairs, at the expense of the code. Therefore, additional sets of electrodes and contacts may possibly be relied on, as now described in reference to
(53) In other words, a second set of uncoated electrode pairs (timing electrodes), connected to different electrical contacts, can be placed “before” the sensing electrodes 41f, 42f to extract the liquid position and timing information regardless of the possible variations of flow rate along the flow path. I.e., the liquid first wets a timing electrode pair, the system then expects a 1 or 0 from the code electrode pair patterned right after the timing electrode pair, and so on. As for instance illustrated in
(54) In reality, the jumps in the two curves will not be perfectly synchronous, owing to the slight time interval corresponding to the distance between a timing electrode pair and a sensing electrode pair. Also, in variants, the bent portions of the second circuit 71f, 72f can be positioned downstream the sensing portions 41f, 42f of the first circuit, provided that the corresponding space shift is corrected, time-wise, when interpreting the cumulative capacitance signal.
(55) In other variants, the flow path may itself be modified, to cope with issues related to the alteration of the flow rate due to the length of the flow path. For example, referring to
(56) That is, each (row) flow path section 29 is segmented and triggered with valves 26, forcing the liquid flowing from the liquid inlet 142 to the respective channels without substantially increasing the overall flow resistance (i.e., each flow path section 29 requires substantially the same amount of time to be filled with the liquid). This makes it possible to stem the liquid flow and thus improve control on the liquid progression. Else, the flow rate may decrease while the liquid advances in a long channel, which could complicate the decoding. As further shown in
(57) Additional aspects of the present microfluidic devices and system are now described in reference to
(58) Referring now more specifically to
(59) Essentially, this method relies on a microfluidic device 10, 10a-10g as described earlier. I.e., this device includes a surface 20 (defining a flow path for a liquid L), a set of electrical contacts 50-52 and a set of electrodes 31, 32, 40-42 (including sensing portions 40-42 suitably extending across the flow path), connected to the electrical contacts 50-52. As already discussed, material spots 61, 62 are formed on at least some of the sensing portions 40-42. Yet, spots 61, 62 of a same material only coat a subset of the sensing portions 40-42, so as to capture a code.
(60) The method generally requires introducing (step S60 in
(61) The code derived at step S80 can then be exploited to validate the test/assay and/or verify that the device is not counterfeited, for example. This will typically require instructing computerized means (e.g., via or at a connected smartphone) to automatically compare S90 data corresponding to the code derived with some reference data, which can be internally available (e.g., in a dedicated application of the smartphone) or downloaded on-demand, for example. The reference data may further include or correspond to data encoded in a barcode 19b, 19c or a QR-code 19d on the chip or its packaging, for example, which data can be acquired S34 beforehand, e.g., optically scanned with a smartphone (
(62) In embodiments, a “dry” readout may be initially performed, as further assumed in the application example of
(63) Then, liquid is introduced S60 and, after having derived S80 the second code from the second (“wet”) signal detected, the second code derived at step S80 may possibly be compared S90 with the first code and/or reference data. In embodiments, bi-partite comparisons are performed at steps S55 and S90, whereby each of the first and second codes derived is compared to respective reference data. In variants, tri-partite comparisons are performed, whereby the outcome of step S90 should be consistent with the outcome of step S55, which itself should be consistent with some reference data. Other verification scenarios can be contemplated.
(64) Similarly, various practical implementations can be envisaged. For example, as illustrated in
(65) The signal detection and code derivation are now discussed in detail. The signal detected at step S70 may for example be converted into a time-dependent capacitance, e.g., based on timings acquired independently from the measurement of step S70. As noted earlier, the capacitance measured may essentially reflect a double-layer capacitance signal: the intrinsic and mutual capacitances will likely be very small, in comparison. In variants, a time-dependent electrical impedance could be measured. In other variants, the signal could possibly measure electrochemical changes, for example. In all cases, however, the underlying physics (capacitance, impedance, or electrochemical changes) relates to phenomena occurring between and at pairs of the sensing electrodes 40-42. While the primary detections performed at steps S40, S70 may already lead to the desired quantity (i.e., without any conversion being needed), the signal may typically need be converted in a form suitable for the subsequent operations, starting with the code derivation S50, S80.
(66) The signal detected may notably be converted S70 into a signal corresponding to a properly timed cumulative capacitance, assuming that detection is performed thanks to an arrangement of successive electrode pairs. In that case, the derivation S80 of the “wet” signal requires to identify successive, incremental jumps in the signal. And this may notably be performed S80 by locating local extrema of the cumulative capacitance: values of the code can be derived from the extrema located. To that aim, one may for instance compute the time derivative of a quantity obtained from the detected signal. Local minima may for instance correspond to 0, while local maxima would be interpreted as 1, as already discussed earlier in reference to
(67) A code derivation S80 based on a cumulative capacitance signal relies on consecutive electrode pairs, as in
(68) Alternatively, the sensing portions 40 of the electrodes may be connected to respective electrical contacts 50, as in
(69) Referring back to
(70) Still referring to
(71) As discussed, the material spots 61, 62 deposited S30 may possibly comprise, on the one hand, spots 62 that are soluble in the target liquid L and, on the other hand, spots 61 that are not soluble in this liquid L, so as to conceal the code modulations captured by the sole insoluble spots 61, for example. However, simpler embodiments rely on spots of a single material 61. The flow path may be covered by a lid, such that it may not be needed to conceal the code. Also, the upstream subset of sensing portions 40-42 may intentionally be left uncoated for calibration purposes, as discussed earlier.
(72) The above embodiments have been succinctly described in reference to the accompanying drawings and may accommodate a number of variants. Several combinations of the above features may be contemplated. Examples are given in the next section.
2. Specific Embodiments—Technical Implementation Details
(73) The present devices may be implemented as RTDs. Such a test device may notably be a portable, e.g., handheld device, such as for example a blood glucose meter, or a test kit for detecting one or several analytes (e.g., homocysteine, C-reactive protein, glycated hemoglobin or HBA1C, HIV salivary assay, test for cardiac markers, tests for detecting allergens or genetically modified organisms, for the detection of pesticides and pollutants, etc.), or a pregnancy test. More generally, it may be any type of RDT device (POCD or OTC device). Furthermore, a test device as understood herein may be used to perform analyses going beyond medical diagnostic, for example for detecting toxins in water, etc. There are potentially numerous applications for such test devices, as the skilled person may realize. Microfluidic devices are perceived as very promising for point-of-care testing by the present inventors because such devices can provide very fast tests, are portable, very accurate, and can be multiplexed for detecting several diseases in parallel.
(74) The surface 20 supporting the flow path may possibly be structured, e.g., to form a channel, as noted earlier. The flow path may thus possibly be structured within a superficial thickness of one or more layer of the microfluidic device, as known per se. The flow path may else be defined by a wetting surface 20 adjoining a surrounding (non-wetting) surface, in-plane. Yet, the surface 20 may not be level with the surrounding surface as it is typically deposited, structured, and/or otherwise processed to be wetting (respectively non-wetting). Conversely, the surrounding surface may be processed so as to make it non-wetting (respectively wetting).
(75) The surface 20 on which the flow path is formed is the surface of a material that shall typically be a polymer (e.g., a SU-8 polymer), silicon dioxide, glass, an epoxy substrate (as used in printed circuit boards), and a cellulose-based material (paperboard, paper, etc.). Other materials may be contemplated, such as, e.g., a metal coating. However, a metal coating may require a more complex fabrication method to prevent electrical short-circuits to the electrodes.
(76) In the present context, microchannels (also referred to as “channels” herein) are preferably formed as a groove on a main surface of a layer 14 of the device. This layer is for example a substrate, or any layer that is sufficiently thick to provide mechanical stability to the device, although mechanical stability may be provided by means of an additional, underlying layer 12, as noted earlier. In all cases, the layer on which microstructures are patterned may typically be an essentially planar object, such as a chip, a wafer or any such planar support. This layer may include various structures formed thereon, in particular microstructures and other microfluidic features, such as capillary pumps, loading pads, anti-wetting structures (e.g., delimiting a liquid inlet), flow resistors, vents, as well as electric circuits and contact pads. The flow path structure is typically covered (sealed) by a layer or lid, which may locally be light-permissive, for detection/monitoring purposes, although the section of the flow path that contains the pattern of spots 61, 62 is preferably opaque.
(77) Preferably, a characteristic depth of the present channels, liquid chambers, vents and other structures is in the micrometer-length range, i.e., between 1 μm and 200 μm (and more preferably between 20 μm and 200 μm). Yet, some particular structures of the present devices may be in the nanoscale range or in the millimeter range, the devices as a whole typically being in the centimeter range. Widths (e.g., as measured in-plane) for the channels and vents will typically be in the micrometer-length range too.
(78) Meanwhile, the average width of the flow paths is preferably between 50 μm and 1000 μm and, more preferably, between 100 μm and 400 μm. The diameter of the sensing areas 22 may slightly differ from the average channel width. The channel width is measured in-plane and perpendicularly to the direction of propagation of liquid in that channel.
(79) Beyond electrodes needed to read the encoded pattern of spots, additional electrodes may be needed to detect the liquid, its timing, or electrical properties, etc., as well as to perform the microfluidic test itself, e.g., as part of a dielectrophoresis, electroosmotic circuit, electrochemical or impedimetric detection, etc. Other electrical circuit components like electrical pads or other connectors (forming the electrical contacts) may be patterned on the device (chip) or affixed therein, as appropriate.
(80) Fabrication methods relying on anisotropic silicon etching may for instance be employed to obtain flush electrode surfaces. Namely, the surface of an electrode (extending across the flow path 20) that is exposed to the liquid can be fabricated so as to be level, or essentially level, with a surrounding surface in the flow path. In other words, electrodes preferably are arranged in a channel so as to be integrated within a superficial thickness of the surface of the channel that defines the flow path, the exposed surfaces of electrodes being essentially flush with the surrounding surface. This means that the misalignment between an exposed electrode surface and the surrounding surface is negligible with respect to the depth of the microchannel (preferably one to three orders of magnitude below or even less) or a typical thickness of a liquid therein. For instance, methods are known, which allow misalignments that are less than 20 nm, and even less than 10 nm, to be achieved, whereas the channel depth may for example be between 10 and 20 μm. This minimizes the surface topography and thus favors laminar flows, which may be advantageous to prevent incident in the liquid flow. A minimized surface topography is also advantageous to avoid pinning sites during the initial filling of a flow path by a liquid. This also reduces edge-defects on the electrodes and thus prevents spurious electric fields at the edges. In variants, the electrodes could be patterned on tapered side walls of the channel. It is normally possible to have all electrodes drawn on a same mask layout and patterned at the same time through the same fabrication steps.
(81) In embodiments, a flow path of the device may comprise reagents, for enabling a diagnostic testing, for example. In such a case, the pattern of spots 61, 62 may be formed within that same flow path, but preferably downstream the reagents with respect to the liquid inlet 142, 162, to avoid interfering with the test. The pattern may for instance be located downstream control/signal lines for the test. The test line is typically a line or an area (e.g., rectangle) comprising surface-immobilized receptors, the function of which is to bind a specific analyte in a sample. Such receptors can be for example antibodies, cells, or oligonucleotides. Typically, in addition to being captured by a receptor, the analyte is also bound by another reagent that carries a label capable of generating a signal. Therefore, the signal measured on the test line or area reveals the presence of the analyte in the sample and the observed signal is typically proportional to the concentration of the analyte in the sample. The control line is typically a line, or area, comprising an analyte (made by synthesis or obtained by purifying it from natural sources). On this line, or area, of analyte, the reagent carrying the label for generating a signal will bind irrespective of the presence (or not) of analyte in the sample. This serves as positive control. Many tests are performed using this principle, or a similar principle, such as with immunoassays based on lateral flow devices. For example, in some tests, the test line is achieved by coating electrodes with receptors. This corresponds to electrochemical assays such as the well-known strip tests for measuring glucose in blood.
(82) In other embodiments, the spots 61, 62 may be patterned within a flow path 20 that is distinct from the primary flow path that contains the reagents for the test. In that case, the flow path 20 may branch from the primary path or, in variants, directly from the liquid inlet. Still, not all types of tests involve reagents. For example, some tests may simply be based on the speed of propagation of a liquid, which can be monitored via electrodes 40, 41, 42 extending across the flow path. Note, some diagnostic tests may for instance use a static liquid applied to a well-defined area (e.g., a chamber, rather than a fully-closed microfluidic path). In such cases, it may be preferred to use independently-addressable electrodes, as shown in
(83) The distinct flow paths are not necessarily formed on a same side of the device. However, they preferably are, be it to ease the fabrication process or the utilization of the device. Providing distinct flow paths lowers the risk of interference with reagents and sample and may furthermore be leveraged to improve timing control. I.e., based on the expected propagation speed of the liquid, a suitable path length can be calculated for the flow path 20. The pattern 61, 62 can thus be placed in the path 20, at such a distance from the liquid inlet that liquid sample can be expected to reach the pattern at a predetermined time after its introduction via the inlet. One may accordingly make sure that the liquid will not reach the pattern until a typical time for the test to complete has elapsed.
(84) The material spots 61, 62 are typically formed by depositing or spotting liquid drops, e.g., of a colloidal solution containing particles such as colored particles, beads, quantum dots, etc. Said spots can for instance be spotted using an inkjet spotter (the spot material permitting), or using pin-spotting or quill-spotting. For example, an inkjet spotter can be used, to enable easy, accurate and fast spotting. An inkjet spotter can easily handle constantly varying patterns (in mass production). Ink and dyes may for instance be used to form the spots. The resulting spots may accordingly have more or less regular shapes, typically round or roundish. Water soluble or insoluble ink (e.g., permanent marker pen) can be used with a pen plotter to precisely deposit ink on top of the selected electrodes. Alternatively, heat transfer papers suitable for laser or inkjet printers can be used to transfer printed codes (e.g., laser toner) to electrodes. More generally, the spots may include dyes, pigments, liquid metals or alloys, colloids, proteins, beads, colored polymers, gels, oligonucleotides, surfactants (e.g., deactivating valves such as shown in
(85) While the present invention has been described with reference to a limited number of embodiments, variants and the accompanying drawings, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the present invention. In particular, a feature (device-like or method-like) recited in a given embodiment, variant or shown in a drawing may be combined with or replace another feature in another embodiment, variant or drawing, without departing from the scope of the present invention. Various combinations of the features described in respect of any of the above embodiments or variants may accordingly be contemplated, that remain within the scope of the appended claims. In addition, many minor modifications may be made to adapt a particular situation or material to the teachings of the present invention without departing from its scope. Therefore, it is intended that the present invention not be limited to the particular embodiments disclosed, but that the present invention will include all embodiments falling within the scope of the appended claims. In addition, many other variants than explicitly touched above can be contemplated.