Aircraft gas turbine engine with improved response to rotor unbalance
11352958 · 2022-06-07
Assignee
Inventors
Cpc classification
F05D2270/114
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/304
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/40311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D29/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/4031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An aircraft gas turbine engine includes a fan system having a reverse traveling wave first flap mode, Fan RTW, and including a fan upstream of the engine core; a fan shaft; and a front engine structure to support the shaft and having a front engine structure nodding mode FSN including two modes at similar, but unequal, natural frequencies in orthogonal directions; and a gearbox. The engine includes a gearbox, and a gearbox output shaft to couple output of the gearbox to the fan shaft. An LP rotor system including the fan system and the gearbox output shaft has a first reverse whirl rotor dynamic mode, Rotor RW. A frequency margin of:
is in the range from 5 to 50%.
Claims
1. A gas turbine engine for an aircraft, the gas turbine engine comprising: an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan system having a reverse travelling wave first flap mode, Fan RTW, and comprising: a fan located upstream of the engine core, the fan comprising a plurality of fan blades; and a fan shaft; a front engine structure arranged to support the fan shaft, the front engine structure having a front engine structure nodding mode, FSN, comprising a pair of modes at similar, but not equal, natural frequencies in orthogonal directions; and a gearbox and a gearbox output shaft arranged to couple an output of the gearbox to the fan shaft, wherein the gearbox receives an input from the core shaft and outputs drive to the fan via the gearbox output shaft so as to drive the fan at a lower rotational speed than the core shaft; wherein the fan system and the gearbox output shaft together form an LP rotor system having a first reverse whirl rotor dynamic mode, Rotor RW; and wherein a front engine structure frequency margin of:
2. The gas turbine engine of claim 1, wherein the front engine structure frequency margin is greater than 10%.
3. The gas turbine engine of claim 1, wherein the front engine structure frequency margin is less than 45%.
4. The gas turbine engine of claim 1, wherein the frequency difference between mode FSN and the highest frequency of either synchronous Fan RTW or synchronous Rotor RW is in the range from 2 Hz to 15 Hz.
5. The gas turbine engine of claim 1, wherein the lowest natural frequency of the front structure nodding pair of modes is in the range from 14 Hz to 26 Hz.
6. The gas turbine engine of claim 1, wherein the gas turbine engine has a maximum take-off (MTO) speed; and the LP rotor system has a first forward whirl rotor dynamic mode, 1FW, and a forward whirl frequency margin of:
7. The gas turbine engine of claim 6, wherein the MTO speed is in the range from 25 Hz to 45 Hz.
8. The gas turbine engine of claim 7, wherein the MTO speed is in the range from 25 Hz to 30 Hz.
9. The gas turbine engine of claim 8, wherein the fan has a fan diameter greater than 216 cm.
10. The gas turbine engine of claim 7, wherein the MTO speed is in the range from 35 Hz to 45 Hz.
11. The gas turbine engine of claim 10, wherein the fan has a fan diameter less than 216 cm.
12. The gas turbine engine of claim 1, wherein the gas turbine engine has a maximum take-off (MTO) speed; and a mutual frequency margin of:
13. The gas turbine engine of claim 12, wherein the frequency difference between mode Fan RTW and mode Rotor RW at the MTO speed is in the range from 2 Hz to 15 Hz.
14. The gas turbine engine of claim 12, wherein the lowest frequency of either mode Fan RTW or Rotor RW at the MTO speed is in the range from 4 Hz to 22 Hz.
15. The gas turbine engine of claim 1, wherein the gas turbine engine has a maximum take-off (MTO) speed; and a backward whirl frequency margin of:
16. The gas turbine engine of claim 15, wherein the lowest frequency of either mode Fan RTW or Rotor RW at the MTO speed is in the range from 4 Hz to 22 Hz.
17. A method of operation of a gas turbine engine for an aircraft, the gas turbine engine having a maximum take-off (MTO) speed, and comprising: an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan system having a reverse travelling wave first flap mode, Fan RTW, and comprising a fan located upstream of the engine core, the fan comprising a plurality of fan blades and a fan shaft; a front engine structure arranged to support the fan shaft, the front engine structure having a front engine structure nodding mode, FSN, comprising a pair of modes at similar, but not equal, natural frequencies in orthogonal directions; and a gearbox and a gearbox output shaft arranged to couple an output of the gearbox to the fan shaft, wherein the gearbox receives an input from the core shaft and outputs drive to the fan via the gearbox output shaft so as to drive the fan at a lower rotational speed than the core shaft; wherein the fan system and the gearbox output shaft together form an LP rotor system having a first reverse whirl rotor dynamic mode, Rotor RW, the method comprising: operating the gas turbine engine such that a front engine structure frequency margin of:
18. The method of claim 17, comprising operating the gas turbine engine such that the frequency difference between mode FSN and the highest frequency of either synchronous Fan RTW or synchronous Rotor RW is in the range from 2 Hz to 15 Hz.
19. The method of claim 17, wherein the fan system and the gearbox output shaft together form an LP rotor system having a first forward whirl rotor dynamic mode, 1FW; the method comprising: operating the gas turbine engine such that a forward whirl frequency margin of:
20. The method of claim 19, comprising operating the gas turbine engine such that the frequency difference between synchronous 1FW and the first engine order line at the MTO speed is in the range from 8 Hz to 45 Hz.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments will now be described by way of example only, with reference to the Figures, in which:
(2)
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DETAILED DESCRIPTION OF THE DISCLOSURE
(20)
(21) In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
(22) An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
(23) Note that the terms “low pressure turbine” and “low pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the “low pressure turbine” and “low pressure compressor” referred to herein may alternatively be known as the “intermediate pressure turbine” and “intermediate pressure compressor”. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
(24) The epicyclic gearbox 30 is shown by way of example in greater detail in
(25) The epicyclic gearbox 30 illustrated by way of example in
(26) It will be appreciated that the arrangement shown in
(27) Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
(28) Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
(29) Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
(30) The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
(31) The engine 10 is arranged to be mounted on a wing of an aircraft for use, by means of one or more mounts 41. In the arrangements being described, the engine 10 is surrounded by a nacelle 21, which surrounds the fan 23. In the example shown in
(32) The engine comprises a fan shaft 36 extending, in a geared engine 10, between a fan input position and a gearbox output position. In the arrangement shown in
(33) In various arrangements, the fan shaft 36 is supported by two bearings—a first/forward bearing, a, located nearest the fan 23, and a second/rearward bearing, b, located rearward of the first bearing, a. The bearings a, b, limit radial movement of the shaft 36, so enforcing node positions for whirl modes of the fan shaft 36. In alternative arrangements, such as that shown in
(34) For the arrangements described in detail below, the fan shaft 36 extends rearwardly through the gearbox 30, as shown in
(35) The forward bearing, a, on the fan shaft 36 of this arrangement is located near the fan 23, forward of the gearbox 30, and more specifically near (and rearward of) the fan input position, i.e. the connection between the fan shaft 36 and the fan 23. The forward bearing, a, is a roller bearing mounted to a static structure of the engine 10 (and more specifically in the example shown, generally rigidly connected to the static structure 24, including the fan outlet guide vane/engine stator). The rearward bearing, b, on the fan shaft 36 of this arrangement is located rearward of the gearbox 30. The rearward bearing, b, is a location bearing, serving to axially locate the fan shaft 36. Bearing b is an inter-shaft bearing in the arrangement shown; axially locating the fan shaft 36 with respect to the core shaft 26. An additional bearing axially locates the core shaft 26 within the engine 10.
(36) In the arrangement shown in
(37) The engine 10 further comprises a front engine structure 42 and a power gearbox rear panel (PGB rear panel) 43.
(38) The front engine structure 42 is substantially conical in shape in the arrangement shown in
(39) The PGB rear panel 43 may play a role in sealing and locating the gear box 30; it may additionally provide a rotor dynamic function to the intermediate pressure compressor 14. The PGB rear panel 43 is substantially conical in shape in the arrangement shown in
(40) The PGB rear panel 43 therefore provides some support to the fan shaft 36, via the core shaft 26, and also provides sealing and containment on the rearward side of the power gear box chamber 30, which generally contains an air/oil mist in operation.
(41) The front engine structure 42 and the PGB rear panel 43 together form an enclosure around the gearbox chamber 30a, shielding the rest of the engine 10 from the air/oil mist generally generated by the gearbox 30 in operation. The front engine structure 42 and the PGB rear panel 43 are arranged not to rotate with the fan shaft 36, and may therefore be referred to as parts of the static structure of the engine 10.
(42) For ease of discussion herein: a “fan system” is defined as comprising the fan 23 (fan blades and hub) and the fan shaft 36; and a “low pressure rotor system” (LP rotor system) is defined as comprising all components 23, 36 of the fan system, and additionally the gearbox output shaft 35 that drives the fan shaft 36 (in the arrangement shown in
(43) Engine Vibrational Modes
(44)
(45) An engine 10 of this type may generally have three natural frequencies (modes) of interest that may be coincident or near-coincident in frequency. These modes are: 1) The first nodding (bending) mode of the front engine structure 42 (FSN); 2) The reverse traveling wave (RTW) first flap mode of the fan 23 system (Fan RTW); and 3) The first reverse whirl (RW) rotor dynamic mode of the LP rotor system (Rotor RW).
(46)
(47) As discussed herein, rotational frequency values are not directional—frequencies are all given as absolute (positive) values, irrespective of rotation direction. Similarly, all frequency differences are provided as positive values, with whichever frequency of the pair to be compared has the lowest absolute value subtracted from whichever frequency has the highest absolute value. All of the vibrational modes described are the lowest order vibrations of their respective type (the fundamental)—higher frequency harmonics may also be present, but in various aircraft designs including those of the examples being described the fundamentals are of particular interest as several of these first order modes are near-coincident with each other and/or close to forcing frequencies (unbalance or aerodynamic) likely to be present in use. The near-coincidence and/or forcing can amplify the vibrational responses. In addition, the skilled person would appreciate that, whilst higher order vibrations of the same type have smaller amplitudes than the lower order vibrations and are therefore often less important from the perspective of their effect on the engine 10, they could present a hazard if forced and/or if near-coincident.
(48) The first nodding (bending) mode of the front engine structure 42 may be called the Front engine Structure Nodding mode, and referred to as FSN. The FSN line is shown as a dashed line in
(49) The first nodding mode of the front engine structure 42 (FSN) is illustrated schematically in
(50) The reverse traveling wave first flap mode of the fan 23 is an example of a Backward Whirl mode of the fan, and may be referred to as Fan RTW. The skilled person would appreciate that the fan 23 inherently has some flexibility, as required to exhibit Fan RTW vibrations, and may therefore be referred to as a flexible fan 23. The Fan RTW line is shown as a solid dark grey line in
(51) The first reverse whirl rotor dynamic mode of the fan shaft 36 is another example of a Backward Whirl mode, and may be referred to as Rotor RW. The Rotor RW line is shown as a dot-dashed black line in
(52) The two vibration modes described above, Fan RTW and Rotor RW, are therefore both “backward whirl” (or “reverse whirl”) modes; i.e. the direction of the whirl is opposite to the direction of rotation of the rotor system 23, 36. In the example shown in
(53) The Campbell Diagram (
(54) If the rotor first reverse whirl mode (Rotor RW) and/or the reverse traveling wave first fan blade flap mode (Fan RTW) have an insufficient frequency margin above the maximum fan shaft rotation speed (i.e. if the mode frequencies are too similar to the maximum fan shaft rotation frequency/if there is not enough of a difference in frequency between them), either or both of these modes can be excited by a forcing load that is static in the inertial reference frame (as viewed by an outside observer viewing the engine 10). Examples of such forcing include aerodynamic loads on the fan blades 23, and fan blade tip rubs.
(55) If the frequency margin were zero (i.e. if the mode frequency were equal to maximum fan shaft rotation frequency), the reverse traveling wave of the fan 23 and/or the rotor response would be stationary in the inertial reference frame, and hence a stationary aerodynamic load or fan blade tip rub could rapidly increase the response amplitude to damaging/hazardous levels.
(56) A frequency margin, referred to as the backward whirl frequency margin, may therefore be tuned appropriately to avoid this response amplification.
(57) The maximum fan speed (i.e. MTO fan speed) is considered for establishing this frequency margin because at lower rotor speeds the first reverse whirl mode (Rotor RW) and reverse traveling wave first fan blade flap mode (Fan RTW) have higher frequencies in the inertial reference frame, while the rotor speed is lower. The maximum rotor speed condition is therefore always the condition in which the lowest backward whirl frequency margin occurs in engines 10 as described.
(58) A first parameter, A, is defined as the lowest frequency of either mode Fan RTW or Rotor RW at the Maximum Take-Off (MTO) speed. In the example shown in
(59) A second parameter, B, is defined as being equal to the MTO speed. The MTO speed is a rotational speed of the fan 23 and shaft 36, and is therefore defined in terms of a frequency—i.e. as a frequency of rotation—for ease of comparison with the other frequencies described herein.
(60) The backward whirl frequency margin is expressed as A/B. The backward whirl frequency margin A/B may be maintained within the range from 15% to 50%, and preferably greater than 25%, in various arrangements.
(61) If the rotor first reverse whirl mode (Rotor RW) and reverse traveling wave first fan blade flap mode (Fan RTW) have an insufficient mutual frequency margin (i.e. if they are too close to each other in frequency), these modes can interact such that any forcing as described above may excite both of these modes instead of just one. This may again lead to deleterious increased amplitudes of vibrational responses.
(62) A parameter, D, may be defined as the frequency difference between the modes Fan RTW and Rotor RW at MTO, as marked on
(63) The mutual frequency margin may then be expressed as D/(A+B). The frequency margin D/(A+B) may be maintained within the range from 5% to 50% and preferably greater than 10%, in various arrangements.
(64) The front engine structure nodding mode (FSN) is a mode of a portion of the static structure, the static structure being the part of the engine 10 arranged not to rotate relative to an aircraft or other structure on which the engine is mounted in use (i.e. not to rotate with any of the shafts 26, 36, fan 23 or turbines 19 in use).
(65) The FSN mode can be directly excited by rotor unbalance such as unbalance of the fan 23 and/or fan shaft 36. The response to unbalance may be amplified if the rotor unbalance at the forcing frequency (fan rotational speed, for example measured as a rotation frequency) is coincident with the natural frequency of the FSN mode. The amplification may remain small provided that mode FSN does not have a frequency coincident, or near coincident, with the frequency of Fan RTW or Rotor RW. However, the vibration amplitude may be deleteriously increased if the FSN mode frequency is close to the frequency of Fan RTW or Rotor RW.
(66) The frequency of the FSN mode depends on the stiffness of various structures 42, 24 which directly and/or indirectly support the fan shaft 36, and in particular on the stiffness of the front engine structure 42. In various embodiments, the main stiffness path to the front mount plane (a) from the fan 23 may be up through the front engine structure 42, including the engine section stator 24.
(67) In general, the stiffness of the front engine structure 42 may not be radially symmetrical—for example not being equal in orthogonal directions due to a non-axisymmetric engine mount arrangement. As a result the front engine structure nodding (FSN) mode is generally composed of a pair of modes at similar, but not equal (for example being separated by 0-10% only, e.g. by 2 Hz), natural frequencies in orthogonal directions in such examples. This combination of orthogonal modes may cause the front engine structure vibration response to rotor unbalance to be elliptical in orbit, and therefore the rotor (fan 23 and fan shaft 36) housed in the front engine structure 42 may be forced by an elliptical orbit at its bearing supports a, b. The elliptical orbit may comprise both forward and reverse traveling wave components; a mechanism is therefore presented to excite reverse whirl modes Fan RTW or Rotor RW if they are coincident or near-coincident with the FSN frequency. This combined effect could rapidly increase the vibration response amplitude to nuisance levels, or in extreme cases to potentially damaging/hazardous levels. A front engine structure frequency margin may therefore be tailored to avoid this amplification mechanism.
(68) A parameter, E, is defined as the frequency difference between mode FSN and the highest frequency mode of Fan RTW and Rotor RW at their respective synchronous natural frequencies, as shown in
(69) A parameter, F, is defined as the lowest natural frequency of the front engine structure nodding pair of modes (FSN), as shown in
(70) The front engine structure frequency margin is expressed as E/F. The front engine structure frequency margin E/F may be maintained within the range from 5% to 50%, and preferably greater than 10%, in various arrangements.
(71) In axisymmetric engine mount arrangements, the FSN mode may be composed of only a single mode, reducing or avoiding this excitation pathway; consideration of the front engine structure frequency margin may be less important, or even unnecessary, in such arrangements.
(72) The FSN mode may tend to move, and potentially bend, a nacelle 21 within which the engine is mounted. A mass of the nacelle 21 may therefore be considered in tuning the front engine structure frequency margin, E/F. For example, the nacelle mass may be selected to be within the range of 1000 kg to 3000 kg, and optionally 1500 kg to 2500 kg. In general, the frequency of the FSN mode may reduce in proportion to the ratio of the nacelle 21 modal mass to the engine 10 modal mass, where the modal mass is calculated as the mass that participates by way of kinetic energy contribution to the total energy in the FSN mode. For example, a geared turbine engine 10 with a relatively large fan diameter and no nacelle may exhibit a FSN mode at 26 Hz. The same engine 10 mounted within a nacelle with a mass of 1500 kg, may exhibit a FSN mode at 20 Hz. The same engine 10 mounted within a nacelle with a mass of 2500 kg, may exhibit a FSN mode at 16 Hz. It will be appreciated that these values are provided by way of illustrative example only, and are not intended to be limiting.
(73) A geared turbine engine 10 of the type with a relatively large fan diameter and a rotor that is cantilevered forward of the front engine mount 41, as shown in
(74) The two vibration modes described above, Fan FTW and Rotor FW, are both “forward whirl” modes; i.e. the direction of the whirl is the same as the direction of rotation of the fan and LP rotor system 23, 36.
(75) On the Campbell Diagram in the inertial reference frame (
(76)
(77) If the rotor first forward whirl mode (1FW) has insufficient frequency margin above the maximum fan speed (MTO speed), this mode can be excited by unbalance on the rotor 23, 36, for example by unbalance of the fan 23. A high balance quality and/or control of the rotor dynamic response may be provided by the introduction of damping to prevent a high vibration response. The consequence of failing to prevent a high vibration response would be that vibrations of the rotor 23, 36 may cause nuisance, impose component life limitations, and/or require frequent fan trim balance operations. In some cases the response amplitude could increase to damaging or hazardous levels.
(78) A frequency margin, referred to as the forward whirl frequency margin, may therefore be tuned appropriately.
(79) A parameter, C, is defined as the frequency difference between the intersection of 1FW with the synchronous (first engine order) line 1EO, and the intersection of MTO with 1EO, as shown on
(80) The forward whirl frequency margin is expressed as C/B, where B is the maximum take-off speed (MTO speed), which is defined in terms of the frequency of rotation, as described above. The forward whirl frequency margin C/B may be maintained within the range from 10% to 100%, and preferably greater than 30%, in various arrangements.
(81) To summarise, four frequency margins are defined herein:
(82) TABLE-US-00001 TABLE 1 Frequency Margins Name Definition Range Backward whirl frequency A/B 15% to 50%, optionally margin greater than 20%, 25%, 30%, or 35%, and optionally less than 45%, or 40% Forward whirl frequency C/B 10% to 100%, optionally greater margin than 20%, 30%, 40%, or 50%, and optionally less than 90%, 80%, 70%, or 60% Mutual frequency D/(A + B) 5% to 50%, optionally greater margin than 10%, 15%, 20%, or 25%, and optionally less than 45%, 40%, or 35% Front engine structure E/F 5% to 50%, optionally greater frequency margin than 10%, 15%, 20%, or 25%, and optionally less than 45%, 40%, or 35%
(83) In various arrangements, AB≥25%, C/B≥30%, D/(A+B)≥10%, and E/F≥10%.
(84) The following six parameters, easily obtainable from a Campbell Diagram as illustrated in
(85) TABLE-US-00002 TABLE 2 parameters Name Definition Range A the lowest frequency of either 4 Hz to 22 Hz, optionally mode Fan RTW or Rotor RW 5 Hz to 15 Hz, and at Maximum Take-Off Speed further optionally 6 Hz to 10 Hz B Maximum Take-Off (MTO) 25 Hz to 45 Hz, optionally speed 25 Hz to 30 Hz, e.g. for an engine with a large fan diameter (greater than 216 cm - 85 inches), or optionally 35 Hz to 45 Hz, e.g. for an engine with a smaller fan diameter C the frequency difference 8 Hz to 45 Hz, optionally between the intersection 20 Hz to 40 Hz, and of 1FW with 1EO and the further optionally 25 Hz intersection of MTO to 35 Hz with 1EO D the frequency difference 2 Hz to 15 Hz, optionally between mode Fan RTW 5 Hz to 15 Hz, and further and mode Rotor RW optionally 5 Hz to 8 Hz at MTO E the frequency difference 2 Hz to 15 Hz, optionally between mode FSN and 2 Hz to 10 Hz, and further the highest frequency mode optionally 3 Hz to 5 Hz of Fan RTW and Rotor RW at their respective synchronous natural frequencies F the lowest natural frequency 14 Hz to 26 Hz, optionally of the front engine 15 Hz to 25 Hz, and structure nodding pair further optionally 18 Hz of modes (FSN) to 22 Hz
(86) All of these parameters have the units of frequency—Hz—and all the frequency margins are therefore dimensionless.
(87) In various arrangements, one, some, or all of the four frequency margins described may be maintained within the specified ranges. Various engine properties may be controlled so as to adjust vibrational properties, including the following. The skilled person would appreciate that the engine 10 may be tuned so as to allow the frequency margin(s) to lie within the specified ranges in a variety of different ways, as multiple parameters affect engine vibrational properties. The below examples of engine properties are therefore provided by way of example only.
(88) In particular, the inventors appreciated that tuning of the fan 23 stiffness, fan shaft 36 stiffness, and/or the engine front engine structure 42 stiffness may allow or facilitate the avoidance of frequency coincidence between natural frequencies and their potential excitation sources.
(89) The fan diameter may be greater than or equal to 215 cm (85″) or 250 cm (100″), and optionally may be selected to be in the range from 215 cm to 420 cm or from 250 cm to 370 cm (100″ to 145″). The same fan size may be used for both composite and metallic fan blades 23.
(90) The fan mass (the mass of the fan 23, including the hub) may be in the range from 300 to 1000 kg.
(91) The fan moment of inertia (the moment of inertia of the fan 23, including the hub) about the longitudinal engine axis may be in the range from 100 to 600 kg.Math.m.sup.2.
(92) The fan shaft length, L, defined between the forward bearing a and the rearward bearing b as shown in
(93) The front engine structure cantilever distance, D.sub.c, defined as the distance between the radial plane of the front mount 41 (the front mount plane) to the forward bearing, a, as shown in
(94) Radial Bending Stiffness
(95) A radial bending stiffness is defined with reference to
(96) The determination of the radial bending stiffness of the front engine structure 42 is described with respect to
(97) The deflection, δ, is measured in line with the applied force, F, at the centerline of the forward bearing, a. Diagonal lines are used to indicate that the structure is held to be rigid in a radial plane aligned with the front engine mount 41—the bending of the structure forward of this connection is measured.
(98) In engines 10 with a non-axisymmetric engine mount 41 arrangement, the radial bending stiffness of the front engine structure 42 may not be equal in orthogonal directions. Measurements may therefore be taken at, or calculations performed for, multiple positions, e.g. two orthogonal positions, and the lowest value may be provided for the radial bending stiffness of the front engine structure 42. In the example being described, a mounting of the front engine structure 42 may provide an obvious asymmetry and measurements may therefore be taken in line with the mount and perpendicular to the mount, for example. The lowest stiffness may generally correspond to the lowest FSN frequency, which may be of interest for the minimum frequency separation to Fan RTW or Rotor RW mode.
(99) The front engine structure radial bending stiffness may be in the range from 80 to 180 kN/mm.
(100) Tilt Stiffness
(101) A tilt stiffness is defined with reference to
(102) The determination of the tilt stiffness of the fan shaft 36 is described with respect to
(103) The moment, M, is applied around a rotation axis oriented along a radius of the engine 10 and at the axial position of the centre of gravity (CoG) of the fan assembly (i.e. the CoG of the fan 23, and not including the fan shaft 36). The rotation axis of the tilt moment, M, extends into the page as drawn in
(104) The change in angle, θ, is measured between the engine axis 9 and the tangent to the fan shaft 36 at the axial position of the CoG of the fan assembly (the point of application of the moment). The angular deflection is measured in response to a point radial moment applied to the fan shaft 36 in isolation (i.e. without the front engine structure 42 or other components) at the fan centre of gravity, with bearing centres pinned at “a” and “b”.
(105) The fan shaft tilt stiffness may be in the range from 5×10.sup.9 to 12×10.sup.9 N mm/rad.
(106)
(107) The stiffnesses defined herein, unless otherwise stated, are for the corresponding component(s) when the engine is under cruise conditions. The stiffnesses generally do not vary significantly over the operating range of the engine; the stiffness at cruise conditions of the aircraft to which the engine is used (those cruise conditions being as defined elsewhere herein), or at MTO conditions, may therefore be the same as for when the engine is not in use (i.e. off—at zero speed/on the bench). However, where the stiffness varies over the operating range of the engine, the stiffnesses defined herein are to be understood as being values for when the engine is operating at cruise conditions.
(108)
(109) (i) a backward whirl frequency margin (AB) of:
(110)
may be in the range from 15 to 50%;
(111) (ii) a forward whirl frequency margin (CB) of:
(112)
may be in the range from 10 to 100%;
(113) (iii) a mutual frequency margin (D/(A+B)) of:
(114)
may be in the range from 5 to 50%; and/or
(115) (iv) a front engine structure frequency margin (E/F) of:
(116)
may be in the range from 5 to 50%.
(117) The features as described above for the engine 10 may apply equivalently in the described methods 1000.
(118) It will be understood that the invention is not limited to the embodiments above-described and that various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.