Monitoring device and method for insulation monitoring of an ungrounded electric subsystem having a liquid cooling operated to ground
11353492 · 2022-06-07
Assignee
Inventors
Cpc classification
G01R31/085
PHYSICS
G01R31/52
PHYSICS
G01R31/1272
PHYSICS
H05K7/20272
ELECTRICITY
International classification
G01R31/12
PHYSICS
Abstract
A monitoring device and a method for monitoring an insulation resistance for an ungrounded electric system includes a liquid cooling operated to ground and having refrigerant flowing in tubes. For this purpose, the measuring signal is supplied in series in the tube system via the refrigerant resistance. The monitoring device is realized having a current measurement or a voltage measurement at the tube sections in order to detect the insulation resistance and can be enhanced for monitoring a shared insulation resistance of several ungrounded electric subsystems fed by a shared transformer.
Claims
1. A monitoring device (100, 101, 102) for monitoring an insulation resistance (R.sub.f) for an ungrounded electric system (2) which includes a liquid cooling which is operated to ground using a refrigerant (3) and has a supply line (6) and a return line (8), the supply line (6) and the return line (8) each being indicated as a tube section (10) which is connected to a ground potential (PE) in an electrically conductive manner and to which an electrically insulated tube section (12) is connected which has a tube length (li) and is connected to the electric system (2), the monitoring device comprising: one or two low-impedance measuring signal sources (30) each configured for generating a measuring signal having a measuring voltage (U.sub.m), each comprising a ground-potential connection (31) connected to the electrically conductive tube section (10), and each comprising a coupling connection (32); a coupling-current measuring sensor (40) for measuring a coupling current (I.sub.AK) which flows in the refrigerant (3) flowing through the electrically insulated tube section (12), a fault-current measuring sensor (42) which is switched downstream of the coupling-current measuring sensor (40) in the direction of the electric system (2) and is configured for measuring a fault current (I.sub.Ri) which flows in the refrigerant (3) flowing through the electrically insulated tube section (12), a conductive coupling tube element (50) which contacts the refrigerant (3) and is electrically connected to the coupling connection (32) of the measuring signal source (30) for coupling the measuring signal, the coupling tube element (50) being disposed on the electrically insulated tube section (12) between the coupling-current measuring sensor (40) and the fault-current measuring sensor (42) that the tube length (li) of the electrically insulated tube section (12) is divided into a coupling length (l.sub.AK) extending between the electrically conductive tube section (10) and the coupling tube element (50) and a resistance length (l.sub.Ri) extending from the coupling tube element (50) to the electric system (2); and a computing unit (60) which is configured for computing the insulation resistance (R.sub.f) from the measuring voltage (U.sub.m), the detected coupling current (I.sub.AK), the detected fault current (I.sub.Ri), the coupling length (l.sub.AK) and the resistance length (l.sub.Ri).
2. The monitoring device (100, 102) according to claim 1, the fault-current measuring sensor (42) comprises a fault-current measuring current transformer which encircles both the supply line (6) and the return line (8), and the coupling-current measuring sensor (40) comprises a coupling-current measuring current transformer which encircles both the supply line (6) and the return line (8); and the coupling tube element (50) is realized in one part and is connected to the measuring signal source (30) and the measuring signal is synchronously coupled both into the supply line (6) and the return line (8) in common mode, or the coupling tube element (50) is divided into two parts in a supply-line coupling tube element (52) and a return-line coupling tube element (54) which are each connected to one of the measuring signal sources (30) and synchronously couple the corresponding measuring signals into the supply line (6) or the return line (8) on one side in common mode.
3. The monitoring device (101) according to claim 1, the fault-current measuring sensor (42) comprises a fault-current measuring current transformer and the coupling-current measuring sensor (42) comprises a coupling-current measuring current transformer, the fault-current measuring current transformer and the coupling-current measuring current transformer both encircle the supply line (6) on one side and the return line (8) on one side, and the coupling tube element (50) is realized in one part and is connected to the measuring signal source (30) and the measuring signal is synchronously coupled together into the supply line (6) and the return line (8) in common mode, or the coupling tube element (50) is divided into two parts in a supply-line coupling tube element (52) and a return-line coupling tube element (54) which are each connected to one of the measuring signal sources (30) and synchronously couple the corresponding measuring signals into the supply line (6) or the return line (8) on one side in common mode.
4. The monitoring device according to claim 1, wherein the ungrounded electric system (2) comprises an ungrounded power converter system.
5. A monitoring device (103) for monitoring an insulation resistance (R.sub.f) for an ungrounded electric system (2) which includes a liquid cooling which is operated to ground using a refrigerant (3) and comprises a supply line (6) and a return line (8), the supply line (6) and the return line (8) each being indicated as an electrically conductive tube section (10) which is connected to a ground potential (PE) and to which an electrically insulated tube section (12) is connected which has a tube length (li) and is connected to the electric system (2), a low-impedance measuring signal source (30) configured for generating a measuring signal having a measuring voltage (U.sub.m), the measuring signal source (30) comprising a ground-potential connection (31) connected to the electrically conductive tube section (10) and comprising a coupling connection (32); a voltage meter (70) for measuring a partial voltage (Ui), the voltage meter (70) comprising a first voltage-meter input (72) connected to the coupling connection (32) of the measuring signal source (30), and the voltage meter comprising a second voltage-meter input (74); a conductive coupling tube element (50) which contacts the refrigerant (3) and is electrically connected to the coupling connection (32) of the measuring signal source (30) for synchronously coupling the measuring signal into the supply line (6) and the return line (8) in common mode; a conductive voltage-meter tube element (76) which contacts the refrigerant (3) and is connected to the second voltage-meter input (74) of the voltage meter (70); the coupling tube element (50) being disposed on the electrically insulated tube section (12) that a coupling length (l.sub.AK1) is yielded between the system-sided end of the electrically conductive tube section (10) and the coupling tube element (50); the voltage-meter tube element (76) being disposed in such a manner adjacent to the electrically insulated tube section (12) that a voltage-meter length (l.sub.AK2) is yielded between the coupling tube element (50) and the voltage-meter tube element (76) and a resistance length (l.sub.Ri) is yielded between the voltage-meter tube element and the electric system; and a computing unit which is configured for computing the insulation resistance from the measuring voltage (U.sub.m) of the measuring signal, a supplied measuring current (I.sub.m), the partial voltage (U.sub.i), the coupling length (l.sub.AK1), the voltage-meter length (l.sub.AK2) and the resistance length (l.sub.Ri).
6. The monitoring device according to claim 5, wherein the ungrounded electric system (2) comprises an ungrounded power converter system.
7. An enhanced monitoring device (110) for monitoring a shared insulation resistance (R.sub.f) of several ungrounded electric subsystems (16) which are fed by a shared transformer (15) and each comprise a liquid cooling operated to ground using a refrigerant (3) and comprising a supply line (6) and a return line (8), the supply line (6) and the return line (8) each being realized as an electrically conductive tube section (10) which is connected to a ground potential (PE) and to which an electrically insulated tube section (12) is connected which has a tube length (li) is and connected to the corresponding electric subsystem (16), at least two of the electric subsystems (16) are equipped with a monitoring device (100, 101, 102, 103) according to claim 1, and a synchronization control device (80) for synchronously coupling the measuring signals into the electric subsystems (16) to be monitored is installed.
8. The enhanced monitoring device (110) according to claim 7, the synchronization control device (80) comprises an amplitude control device (82) for controlling the measuring-signal amplitudes of the measuring signals generated in the corresponding monitoring devices (100, 101, 102, 103).
9. A method for monitoring an insulation resistance (R.sub.f) for an ungrounded electrical system (2) which includes a liquid cooling which is operated to ground using a refrigerant (3) and has a supply line (6) and a return line (8), the supply line (6) and the return line (8) each being indicated as an electrically conductive tube section (10) which is connected to a ground potential (PE) and to which an electrically insulated tube section (12) is connected which is connected to the electric system (2) and has a tube length (10, the method comprising the steps: generating a measuring signal having a measuring voltage (U.sub.m) using a low-impedance measuring signal source (30), synchronously coupling the measuring voltage (U.sub.m) in common mode into the supply line (6) and the return line (8) having a conductive coupling tube element (50) contacted with the refrigerant (3); measuring a coupling current (I.sub.AK) which flows in the refrigerant (3), which flows through the electrically insulated tube section (12); using a coupling-current measuring sensor (40) and measuring a fault current (I.sub.Ri) which flows in the refrigerant (3), which flows through the electrically insulated tube section (12), using a fault-current measuring sensor (42) switched downstream of the coupling-current measuring sensor (40) in the direction of the electric system (2), the coupling tube element (50) being disposed on the electrically insulated tube section (12) between the coupling-current measuring sensor (40) and the fault-current measuring sensor (42) that the tube length (li) of the electrically insulated tube section (12) is divided into a coupling length (lAx) extending between the electrically conductive tube section (10) and the coupling tube element (50) and a resistance length (l.sub.Ri) extending from the coupling tube element (50) to the electric system (2); and computing the insulation resistance (Rf.sub.f) from the measuring voltage (U.sub.m) of the measuring signal, the detected coupling current (I.sub.AK), the detected fault current (I.sub.Ri), the coupling length (l.sub.AK) and the resistance length (l.sub.Ri) using a computing unit (60).
10. The monitoring method according to claim 9, monitoring the insulation resistance (R.sub.f) for an ungrounded power converter system.
11. A method for monitoring an insulation resistance (R.sub.f) for an ungrounded electric system (2) which includes a liquid cooling which is operated to ground using a refrigerant (3) and has a supply line (6) and a return line (8), the supply line (6) and the return line (8) each being indicated as an electrically conductive tube section (10) which is connected to a ground potential (PE) and to which an electrically insulated tube section (12) is connected which is connected to the electric system (2) and has a tube length (li), the method comprising the steps: generating a measuring signal having a measuring voltage (U.sub.m) via a measuring signal source (30) which comprises a ground-potential connection (31), which is connected to the electrically conductive tube section (10), and a coupling connection (32), synchronously coupling the measuring voltage (U.sub.m) in common mode into the supply line (6) and the return line (8) having a conductive coupling tube element (50) which is contacted with the refrigerant (3) and is electrically connected to the coupling connection (32) of the measuring signal source (30) measuring a partial voltage (Ui) using a voltage meter (70) which comprises a first voltage-meter input (72) connected to the coupling connection (32) of the measuring signal source (30) and a second voltage-meter input (74) connected to a conductive voltage-meter tube element (76) contacted with the refrigerant (3), the coupling tube element (50) being disposed on the electrically insulated tube section (12) that a coupling length (l.sub.AK1) is yielded between the electrically conductive tube section (10) and the coupling tube element (50), and the voltage-meter tube element (76) is adjacently disposed in such a manner on the electrically insulated tube section (12) that a voltage-meter length (l.sub.AK2) is yielded between the coupling tube element (50) and the voltage-meter tube element (76) and a resistance length (l.sub.Ri) is yielded between the voltage-meter tube element (76) and the electric system (2); and computing the insulation resistance (R.sub.f) from the measuring voltage (U.sub.m) of the measuring signal, a supplied measuring current (I.sub.m), the partial voltage (U.sub.i), the coupling length (l.sub.AK1), the voltage-meter length (l.sub.AK2) and the resistance length (l.sub.Ri).
12. The monitoring method according to claim 11, monitoring the insulation resistance (R.sub.f) for an ungrounded power converter system.
13. An enhanced method for monitoring a shared insulation resistance of several ungrounded electric subsystems (16) which are fed by a shared transformer (15) and each comprise a liquid cooling which is operated to ground using a refrigerant (3) and comprises a supply line (6) and a return line (8), the supply line (6) and the return line (8) each being realized as an electrically conductive tube section (10) which is connected to a ground potential (PE) and to which an electrically insulated tube section (12) is connected which is connected to the corresponding electric subsystem (16) and has a tube length (l.sub.i), at least two of the ungrounded electric subsystems (16) are monitored using a method for monitoring an insulation resistance according to claim 9 and the measuring signals are synchronously coupled into the subsystems (16) to be monitored by means of a synchronization control device (18).
14. The enhanced monitoring method according to claim 13, that the measuring-signal amplitudes of the measuring signals are controlled by means of an amplitude control device (82).
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Further advantageous embodiment features are derived from the following description and the drawings which describe preferred embodiments of the invention using examples.
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DETAILED DESCRIPTION
(14) To clarify the underlying difficulties,
(15) An electrically conductive tube section 10 is disposed at a refrigerant drive 4 (on the ground-potential side) for supply line 6 and return line 8 of refrigerant 3, respectively, and is connected to the ground potential PE, an electrically insulated tube section 12 being connected to tube section 10 (on the system side) and opening into ungrounded electric system 2.
(16) To determine insulation resistance R.sub.f of electric system 2 between one or several active conductors to ground PE, an insulation monitoring device 14 is switched between ungrounded electric system 2 and ground PE according to the state of the art.
(17) As a consequence of the electrolytic conductivity of refrigerant 3, electric system 2 is not entirely electrically insulated against ground PE. Consequently, there is an electrically conductive connection to ground PE which is modelled as a concentrated element via refrigerant resistance R.sub.K. This refrigerant resistance R.sub.K lies parallel to insulation resistance R.sub.f to be detected and affects the measurement of the insulation resistance considerably.
(18)
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(20) On the ground-potential side, a coupling-current measuring sensor 40 is disposed at electrically insulated tube section 12 having tube length l.sub.i, the coupling-current measuring current transformer of coupling-current measuring sensor 40 encircling both supply line 6 and return line 8. Coupling-current measuring sensor 40 comprising a coupling current I.sub.AK which flows in refrigerant 3 flowing through electrically insulated tube section 12.
(21) A fault-current measuring sensor 42 is switched downstream of coupling-current measuring sensor 40 in the direction of electric system 2, encircles both supply line 6 and return line 8 and detects a fault current IR, which is set in refrigerant 3 flowing through electrically insulated tube section 12 (“above” the measuring-signal coupling in the drawing).
(22) Between coupling-current measuring sensor 40 and fault-current measuring sensor 42, a one-part coupling tube element 50 is attached in electrically insulated tube section 12 at a distance of a coupling length l.sub.AK (measured from electrically conductive tube section 10 on the end of the system side). From coupling tube element 50 to the connection of electrically insulated tube section 12 to electric system 2, a resistance length l.sub.Ri remains which yields tube length l.sub.i of electrically insulated tube section 12 in conjunction with coupling length lax.
(23) To supply a measuring signal (measuring voltage U.sub.m), one-part coupling tube element 50 is connected to a measuring-voltage source 30 via a coupling connection 32. A ground-potential connection 31 of measuring signal source 30 lies on ground potential PE, for example connected to electrically conductive tube section 10.
(24) For computing insulation resistance R.sub.f, monitoring device 100 comprises a computing unit 60 which evaluates the output signals of coupling-current measuring sensor 40, of fault-current measuring sensor 42 and of measuring signal source 30.
(25)
(26) In contrast to the embodiment illustrated in
(27) In the same manner as monitoring device 100 illustrated in
(28)
(29) The current is measured in the same manner as with monitoring device 100 illustrated in
(30) Coupling tube element 50, however, is divided into two parts: a supply-line coupling tube element 52 and a return-line coupling tube element 54. Supply-line coupling tube element 52 and return-line coupling tube element 54 are each connected to a measuring signal source 30, the corresponding measuring signals being synchronously coupled into both supply line 6 and return line on one side in common mode.
(31) If the measuring signal were not synchronously coupled into supply line 6 and return line 8 to ground in common mode, for example the measuring signal were only coupled into supply line 6, electric leakage currents would lie parallel to determined insulation resistance R.sub.f again as an electric resistance via refrigerant return line. The object at hand would consequently not be attained.
(32) In
(33) Refrigerant resistance R.sub.K modeled in
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(35) Starting from a constant cross section of the refrigerant supply and a constant electrolytic conductivity of refrigerant 3 along the refrigerant supply, internal resistance R.sub.i can be determined from the previously detected value of coupling resistance R.sub.AK and the ratio of resistance length l.sub.Ri to coupling length lax in electrically insulated tube section 12 as follows:
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(37) According to the invention, fluctuations of the electrolytic conductivity of refrigerant 3 are identified via the change of inner resistance R.sub.i and can be taken into consideration when determining insulation resistance R.sub.f. A systematic measuring error is thus prevented.
(38) It is to be noted that refrigerant 3 flowing through supply line 6 and return line 8 in the electric equivalent circuit diagram is represented in its electric efficiency as a(n individual) resistance R.sub.i and/or a(n individual) coupling resistance R.sub.K.
(39) Starting from the electric equivalent circuit diagram, insulation resistance R.sub.f can be determined as follows using the current divider rule:
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(42) In this embodiment, the current measurement described in previous embodiments is substituted for a voltage measurement having a voltage meter 70.
(43) The measuring signal is coupled in the same manner as in the embodiments described above using a low-impedance measuring signal source 30 to which a coupling tube element 50 disposed on electrically insulated tube section 12 is connected at a distance of a coupling length I.sub.AK1—measured from the system-sided end of electrically conductive tube section 10.
(44) Voltage meter 70 is connected to coupling connection 32 of measuring signal source 30 at a first voltage-meter input 72 for measuring a partial voltage U.sub.i and comprises a second voltage-meter input 74 which is connected to a conductive voltage-meter tube element 76 contacted with refrigerant 3.
(45) Voltage-meter tube element 76 is disposed downstream of coupling tube element 50 in the direction of electric system 2 at the distance of a voltage length l.sub.AK2. Starting from voltage-meter tube element 76, a resistance length l.sub.Ri remains in the direction of electric system 2, resistance length l.sub.Ri yielding tube length l.sub.i of electrically insulation tube section 12 in conjunction with coupling length l.sub.AK1 and coupling length l.sub.AK2.
(46) Computing unit 60 (not illustrated) detects insulation resistance R.sub.i from the detected sizes.
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(48) The equivalent circuit diagram from
(49) Since no current is detected, fault current I.sub.Ri and coupling current I.sub.AK are not initially known. A change is made to the computation formula indicated in
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(52) A monitoring device 102 according to
(53) Enhanced monitoring device 110 comprises a synchronization control device 80 which enables synchronously coupling the measuring signals into corresponding electric subsystems 16 to be monitored.
(54) Additionally, an amplitude control device 82 is integrated in synchronization control device 80 and controls the measuring-signal amplitudes of the measuring signals generated in corresponding monitoring devices 102.
(55) Moreover, the computing unit disposed in individual monitoring devices 102 can be substituted for a shared superordinate computing unit 61.
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(57) Since enhanced monitoring device 110 is suitable for a use of n (n≥2) electric subsystems, the equivalent circuit diagram is generally valid for n electric subsystems.
(58) The equivalent circuit diagram additionally shows a function group consisting of synchronization control device 80 and amplitude control device 82 which are connected to corresponding measuring signal sources 30.
(59) Based on the equation of the equivalent circuit diagram in
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(61) Individual insulation resistance values R.sub.fi in the formula above determine themselves analogously to the equation of
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(64) Enhanced monitoring device 111 comprises a synchronization control device 80, a shared computing unit 61 and an optional amplitude control device 82.
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