Systems and methods for a rollaway folding bed
11350757 · 2022-06-07
Assignee
Inventors
Cpc classification
International classification
Abstract
Systems and methods for use of a rollaway folding bed system are described. The rollaway folding bed system can include a mattress and a frame configured to be moveable between a deployed state and a stored state. The rollaway folding bed can include a rigid frame and sections of support grid affixed to the bars to provide support to the mattress. The rigid frame can also have moveable supports that can moved between a folded position and a stored position. The rigid frame can include central supports having hinges to facilitate moving the rollaway folding bed from a stored position and a deployed position. The crossbars can include lockable wheels affixed at opposing ends of the cross bars and positioned beyond an outer edge of the rollaway folding bed system when in a stored position to provide stability to the rollaway folding bed system.
Claims
1. A rollaway folding bed system, comprising: a rigid frame comprising: a plurality of bars forming a substantially rectangular shape; a support grid affixed to the plurality of bars, the support grid configured to support a mattress; a plurality of outermost vertical supports moveably affixed to the plurality of bars and configured to move between a folded position and an extended position, wherein the plurality of outermost vertical supports are configured to support the plurality of bars when in the extended position; a plurality of innermost vertical supports configured to support the plurality of bars; a plurality of first crossbars attached to the plurality of bars; a plurality of connection brackets, the plurality of connection brackets connected to the plurality of innermost vertical supports and to the plurality of first crossbars such that the plurality of innermost vertical supports is positioned beyond an outer edge of the plurality of bars; a plurality of second crossbars affixed proximate to a bottom end of the plurality of innermost vertical supports and extending beyond an outer edge of the plurality of innermost vertical supports; a plurality of lockable wheels affixed to the plurality of second crossbars proximate opposing ends of the plurality of second crossbars, wherein the lockable wheels are configured to prevent the rollaway folding bed system from moving when in a locked state; and a plurality of hinges affixed to the plurality of connection brackets and to the plurality of bars; wherein the rigid frame is configured to fold at the plurality of hinges between a stored position and a deployed position, and wherein when the rigid frame is in the stored position the plurality of lockable wheels are positioned beyond an outer edge of the plurality of bars.
2. The rollaway folding bed system of claim 1 further comprising a mattress, wherein the rigid frame is configured to support the mattress.
3. The rollaway folding bed system of claim 2 further comprising a plurality of retention bars affixed to, and extending upwardly from, the plurality of bars, wherein the plurality of retention bars are configured to restrict movement of the mattress on the rigid frame.
4. The rollaway folding bed system of claim 3, wherein the plurality of retention bars are affixed to the plurality of bars proximate an end of the substantially rectangular shape such that the plurality of retention bars are configured to restrict movement of the mattress on the rigid frame when the rollaway folding bed system is moved between a stored position and a deployed position.
5. The rollaway folding bed system of claim 1, wherein the plurality of outermost vertical supports are further configured to lock when in the extended position.
6. The rollaway folding bed system of claim 5, wherein when the plurality of outermost vertical supports are locked, the plurality of outermost vertical supports are prevented from moving between the folded position and the extended position.
7. The rollaway folding bed system of claim 1, the support grid comprising a plurality of rods extending between the plurality of bars, wherein a distance between the plurality of rods is greater along a length of the rigid frame than a width of the rigid frame.
8. The rollaway folding bed system of claim 7, wherein the distance between the plurality of rods along the length of the rigid frame is between approximately six centimeters and thirty centimeters.
9. The rollaway folding bed system of claim 7, wherein the support grid comprises eleven rods oriented with the length of the rigid frame.
10. The rollaway folding bed system of claim 1, wherein the support grid further comprises a plurality of support grid sections extending along a length of the rigid frame and separated by a plurality of additional bars.
11. The rollaway folding bed system of claim 1, wherein a distance between an outer edge of the plurality of bars and the plurality of lockable wheels is at least approximately thirty centimeters when the rigid frame is in the stored position.
12. The rollaway folding bed system of claim 1, wherein the rigid frame is configured to form a substantially triangular shape when in a stored position.
13. The rollaway folding bed system of claim 12, wherein the substantially triangular shape comprises one side having a length of approximately thirty-six centimeters and two sides having lengths of approximately seventy-four centimeters.
14. The rollaway folding bed system of claim 1, wherein when the rigid frame is in the stored position the plurality of lockable wheels are positioned at least approximately two centimeters beyond an outer edge of the plurality of bars.
15. The rollaway folding bed system of claim 1, wherein the second crossbars are configured such that a distance between an outer edge of the plurality of bars and the plurality of lockable wheels is adjustable.
16. A rollaway folding bed system comprising: a mattress; a rigid frame configured to support the mattress, the rigid frame comprising: a base frame movably connected to, and positioned between, two side frames, the base frame comprising: a plurality of central bars forming a substantially rectangular shape; a first support grid affixed to the plurality of central bars and configured to support the mattress; a plurality of vertical supports extending downwardly from the plurality of central bars; a plurality of connection brackets, the plurality of connection brackets connecting the plurality of vertical supports to the plurality of central bars such that the plurality of vertical supports is positioned beyond an outer edge of the plurality of central bars; a plurality of crossbars affixed proximate to a bottom end of the plurality of vertical supports, the plurality of crossbars extending beyond an outer edge of the plurality of central bars; and a plurality of lockable wheels affixed to the plurality of crossbars proximate an end of the plurality of crossbars, wherein the plurality of lockable wheels are positioned beyond an outer edge of the plurality of central bars, and wherein the plurality of lockable wheels are configured to prevent the rollaway folding bed from moving when in a locked state; the two side frames each comprising: a plurality of outer bars forming a substantially rectangular shape; a second support grid affixed to the plurality of outer bars and configured to support the mattress; and a plurality of outermost vertical supports moveably connected to the plurality of outer bars, wherein the plurality of outermost vertical supports are each configured to rotate between a folded position and an extended position, and wherein the outermost vertical supports are configured to support the plurality of outer bars when in the extended position; a plurality of hinges affixed to the base frame and the two side frames, wherein the plurality of hinges are configured to facilitate rotation of the two side frames between a stored position and a deployed position, and wherein the plurality of lockable wheels are positioned beyond an outer edge of the plurality of outer bars when the two side frames are in the stored position.
17. The rollaway folding bed system of claim 16, wherein the plurality of outermost vertical supports are further configured to lock when in the extended position such that when the plurality of outermost vertical supports are locked, the plurality of outermost vertical supports are prevented from moving between the folded position and the extended position.
18. The rollaway folding bed system of claim 16, each of the two side frames further comprising a third support grid affixed to the plurality of outer bars and configured to support the mattress.
19. The rollaway folding bed system of claim 16, the first support grid and the second support grid each comprising a plurality of rods, wherein a distance between the plurality of rods is greater along a length of the rigid frame than a width of the rigid frame.
20. The rollaway folding bed system of claim 19, wherein the first support grid and the second support grid each comprise eleven rods oriented with the length of the rigid frame.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) While the specification concludes with claims, which particularly point out and distinctly claim the subject matter described herein, it is believed the subject matter will be better understood from the following description in conjunction with the accompanying drawings, in which like numerals indicate like structural elements and features in various figures. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating principles of the disclosure. The figures depict one or more implementations of the inventive devices, by way of example only, not by way of limitation.
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DETAILED DESCRIPTION
(19) The features of the presently disclosed solution may be economically manufactured or assembled by using one or more distinct parts and associated components which, may be assembled together for removable or integral application. Unless defined otherwise, all terms of art, notations and other scientific terms or terminology used herein have the same meaning as is commonly understood by one of ordinary skill in the art to which this disclosure belongs.
(20) In some cases, terms with commonly understood meanings are defined herein for clarity and/or for ready reference, and the inclusion of such definitions herein should not necessarily be construed to represent a substantial difference over what is generally understood in the art.
(21) As used herein, “a” or “an” means “at least one” or “one or more.” As used herein, the term “user”, “subject”, “end-user” or the like is not limited to a specific entity or person.
(22) In this description, references to “one embodiment”, “an embodiment”, or “embodiments” mean that the feature or features being referred to are included in at least one embodiment of the technology. Separate references to “one embodiment”, “an embodiment”, or “embodiments” in this description do not necessarily refer to the same embodiment and are also not mutually exclusive unless so stated and/or except as will be readily apparent to those skilled in the art from the description. For example, a feature, structure, act, etc. described in one embodiment may also be included in other embodiments but is not necessarily included. Thus, the current technology can include a variety of combinations and/or integrations of the embodiments described herein.
(23) As used herein, the terms “about” or “approximately” for any numerical values or ranges indicate a suitable dimensional tolerance that allows the part or collection of components to function for its intended purpose as described herein. More specifically, “about” or “approximately” may refer to the range of values ±20% of the recited value, e.g. “about 90%” may refer to the range of values from 71% to 99%.
(24) Although several components are described herein as being a “bar,” the term should not be limited to a specific type of bar. For example, the term “bar” as used herein can refer to a solid or a hollow piece of material having any shape. Furthermore, the term “bar” does not refer to any specific type of material but can refer to any of the materials discussed herein and others not discussed.
(25) The solution of this disclosure resolves the problems in the art by providing a folding bed that can prevent movement of the folding bed while in a deployed position, prevent the folding bed from tipping over when moved in a stored position, and provide a comfortable sleeping option for a user. Turning to the drawings,
(26) The mattress 150 can be any type of mattress capable of providing support to a user while still allowing the mattress to be folded to a stored position. The mattress 150 can be any size of mattress such as a crib size, single size, twin size, full size, queen size, or even king size mattress. Furthermore, the mattress 150 can be made from manufactured materials such as foam rubber, gel foam, latex, or any other suitable manufactured material. Alternatively, or in addition, the mattress 150 can be made from natural materials such as cotton, wool, straw, hemp, or any other suitable natural material. Furthermore, the mattress 150 can have an innerspring support system and have a quilted or otherwise sewn outer cover. The mattress 150 can be sized to provide adequate support to a user while also ensuring that the mattress 150 can be folded with the rollaway folding bed system 100 when in a stored position.
(27) The frame 200, as will be described in greater detail herein, can be made to support the mattress 150 and a user when in the deployed position and be folded, or otherwise collapsed, to a stored position so that the rollaway folding bed system 100 can be easily stored. As depicted in
(28) The frame 200 can be made of materials capable of supporting the mattress 150 and a user. For example, the frame 200 can be made of metals, such as aluminum, steel, brass, or any other metallic material suitable for the application. The frame 200 can also be made of other non-metallic materials such as carbon fiber, glass fiber, polymers, or any other non-metallic material suitable for the application. Furthermore, the frame 200, depending on the chosen type of material, can be made from solid pieces of material or hollow pieces of material such as tubing. For example, the frame 200 can be made from steel or aluminum tubing to ensure the frame 200 provides adequate support to the mattress 150 and a user while also remaining light enough for a user to move, set up, and store the rollaway folding bed system 100. The frame 200 can also be made from all of the same materials or the frame 200 can be made from a combination of materials.
(29) The base frame 210 and the two side frames 230 can each comprise several subcomponents as will be described in greater detail in relations to
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(31) The upper bars 212 can be a single piece of material configured to provide lateral and vertical support to the rollaway folding bed system 100 by being connected to other components of the frame 200. For example, the upper bars 212 can be connected to the vertical support bars 214 and the two side frames 230 via a connection bracket 220 using any of the previously described connection methods. Furthermore, the upper bars 212 can be sized to create a larger space between the mattress 150 proximate a bottom portion than proximate a top portion when in the stored position. For example, the upper bars 212 can be sized such that two side frames 230 and the base frame 210 form a substantially triangular shape when in the stored position (e.g., opposing ends of the mattress 150 can be in contact with each other while the center of the mattress is not in contact or folded over on itself when in the stored position). In one example, the two side frames 230 and the base frame 210 can form a substantially triangular shape when in the stored position having a base of approximately thirty-six centimeters and two sides of approximately seventy-four centimeters with the tops of the two sides substantially intersecting.
(32) The upper bars 212 can include portions extending across the width of the frame 200 connecting two outer portions of the upper bars 212. The portions extending across the width of the frame 200 can strengthen the frame 200 by forming a rigid rectangular frame. Connected to the upper bars 212 can be a base support grid 213 configured to provide support to the mattress 150 and a user. The base support grid 213 can comprise several rods or bars joined together, using any of the previously described methods, to create a grid pattern. The base support grid 213 can form several rectangular cells that are spaced a sufficient distance such that the support grid can provide support for the mattress 150 and user without being unnecessarily rigid. In this way, the base support grid 213 can help to provide the user with a more comfortable user experience. As an example, the base support grid 213 can comprise eleven equally spaced bars or rods oriented with the length of the frame 200 and equally spaced across the width of the frame 200. The eleven equally spaced bars or rods can be joined by one or more bars or rods oriented with the width of the frame 200 and stretching across the width of the frame 200. As another example, the base support grid 213 can include rods crossing each other to form twenty-four individual cells stretched between the upper bars 212. In some examples, the base support grid 213 can have an overall length of ninety-two centimeters and a width of twenty-five centimeters with each cell having a length of approximately twelve and a half centimeters and a width of approximately eight centimeters. As will be appreciated, the dimension of the base support grid 213 can vary depending on the application and size of the frame 200.
(33) The vertical support bars 214 can each be made from a continuous piece of material formed to extend across the width of the frame 200 while also turning upwards to provide vertical support to the frame 200. For example, the vertical support bars 214 can be formed from a continuous bar that is bent near the ends to form a horizontal portion and two vertical portions on either end of the horizontal portion. Alternatively, the vertical support bars 214 can be multiple pieces of material joined together to form a horizontal portion with two vertical portions near the ends. The vertical support bars 214 can be joined to the connection brackets 220 using any of the previously described connection methods.
(34) Lower crossbars 216 can be affixed to the vertical support bars 214 proximate a bottom portion of the vertical support bars 214 using any of the previously described connection methods. By connecting the lower crossbars 216 to the vertical support bars 214, the lower crossbars 216 can provide additional support to the base frame 210. Furthermore, the lower crossbars 216 can be connected to lockable wheels 218 to allow the rollaway folding bed system 100 to be easily moved by a user.
(35) The lower crossbars 216 can be configured to extend past the vertical support bars 214 such that outer ends of the lower crossbars 216 extend beyond outer ends of the two vertical support bars 214 as depicted in
(36) The lower crossbars 216 can also be configured such that the position of the lockable wheels 218 can be adjusted depending on the application. For example, the lower crossbars 216 can have holes, slots, brackets, or other adjustable connection points such that the position of the lockable wheels 218 can be adjusted as desired.
(37) As just described, the lockable wheels 218 can be connected to the lower crossbars 216 near an end of the lower crossbars 216. The lockable wheels 218 can be any type of wheel configured to allow the rollaway folding bed system 100 to roll when pushed by a user. This can include solid wheels, inflated wheels, stem casters, plate casters, leveling casters, side mount casters, or any other suitable type of wheel or caster for the application. The lockable wheels 218 can be mounted such that they are allowed to swivel or rotate to facilitate movement of the rollaway folding bed system 100 in any horizontal direction. Alternatively, the lockable wheels 218 can comprise two swiveling wheels and two non-swiveling wheels such that only one end of the rollaway folding bed system 100 is able to be pushed or pulled in any horizontal direction and the other end of the rollaway folding bed system 100 can only be pushed or pulled forward or backward, but the rollaway folding bed system 100 can still be guided in a desired direction.
(38) The lockable wheels 218 can also be configured to have a brake to prevent horizontal movement of the rollaway folding bed system 100 when the brake is applied. For example, the lockable wheels 218 can have a side lock brake, a face contact brake, a total lock brake, a floor lock brake, a compression or decompression brake, or any other type of brake suitable for the application. By applying the brake, the rollaway folding bed system 100 can be prevented from easily moving at times when it is desirable for the rollaway folding bed system 100 to remain stationary, such as when in a deployed state or in a stored location. In this way, a user can remove the brake only when moving the rollaway bed system 100 but keep the brake applied during other times.
(39) The connection brackets 220 can be a single piece of material affixed to the upper bars 212 and the vertical support bars 214. The connection brackets 220 can be configured to position the vertical support bars 214 beyond an outer edge of the two side frames 230 when in a stored position by providing a space between an end of the upper bar where the side frame 230 is connected (as described in greater detail herein and depicted in
(40) As depicted in
(41) Returning now to
(42) The outer upper bars 232 can each be a single piece of material configured to provide lateral and vertical support to the rollaway folding bed system 100 by being connected to other components of the frame 200. For example, the outer upper bars 232 can be connected to the base frame 210 via the connection bracket 220 and to the support legs 236 to provide a horizontal frame configured to support to the mattress 150 and a user. Alternatively, the outer upper bars 232 can comprise more than one outer upper bar 232 joined together via an outer upper bar bracket 242. By including outer upper bar brackets 242, the outer upper bars 232 can be folded alongside each other to form a more compact arrangement during, for example, shipping or storage. As will be appreciated, in systems that have outer upper bar brackets 242, the outer upper bars 232 can generally remain in an extended position both when the rollaway folding bed system 100 is in a storage position and in a deployed position.
(43) As depicted in
(44) The outer upper bars 232 can include a portion extending around the perimeter of the side frame 230 and additional sections stretching across the width of the frame 200. The portions extending across the width of the frame 200 can strengthen the frame 200 by forming a rigid rectangular frame portions. Connected to the outer upper bars 232 can be a support grid 234 configured to provide support to the mattress 150 and a user similar to the base support grid 213. The support grid 234 can comprise several rods or bars joined together, using any of the previously described methods, to create a grid pattern. The support grid 234 can form several rectangular cells that are spaced a sufficient distance such that the support grid can provide support for the mattress and user without being unnecessarily rigid or firm. In this way, the support grid 234 can help to provide the user with a more comfortable experience. For example, the support grid 234 can comprise eleven equally spaced bars or rods oriented with the width of the frame 200 and spaced across the width of the frame 200. The eleven equally spaced bars or rods can be joined by one or more bars or rods oriented with the width of the frame 200 and stretching across the width of the frame 200.
(45) As another example, the support grid 234 can include two support grids 234 on a single side frame 230. One of the two support grids 234 can include rods crossing each other to form twenty-four individual cells stretched between the outer upper bars 232 while the other of the two support grids 234 can include rods crossing each other to form thirty-size individual cells stretched between the outer upper bars 232. In one example, a support grid 234 nearest the base frame 210 can have an overall length of approximately ninety-two centimeters and a width of approximately twenty-five centimeters with each cell having a length of approximately twelve and a half centimeters and a width of approximately eight centimeters. The second support grid 234 farthest from the base frame 210 can have an overall length of approximately ninety-two centimeters and a width of approximately thirty-one centimeters with each cell having a length of approximately ten centimeters and a width of approximately eight centimeters. As will be appreciated, the dimension of the support grid 234 can vary depending on the application and size of the frame 200.
(46) The support legs 236 can each be made from a continuous piece of material formed to extend across the width of the frame 200 while also turning upwards to provide a vertical support to the frame 200. For example, the support legs 236 can be formed from a continuous bar that is bent near the ends to form a horizontal portion and two vertical portions on either end of the horizontal portion. Alternatively, the support legs 236 can be multiple pieces of material joined together to form a horizontal portion with two vertical portions near the ends.
(47) The support legs 236 can be moveably joined to the outer upper bars 232 via support leg brackets 240 using any of the previously described connection methods. By being moveably connected to the outer upper bars 232 via support leg brackets 240, the support legs 236 can be configured to move from a folded stored position to an extended deployed position. As depicted in
(48) The support legs 236 can be configured to have non-slip pads 237 affixed to the support legs 236 as depicted in
(49) The support legs 236 can have support leg braces 238, as depicted in
(50) As depicted in
(51) The retention bars 250 can be affixed or connected to the outer upper bars 232 using any of the previously described methods. For example, and not limitation, the retention bars 250 can be affixed to the outer upper bars 232 using a fastener 252 as shown in
(52) The rollaway folding bed system 100 can include a strap 260 having two pieces of material affixed to opposite ends of the frame 200 as shown in
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(54) The definitions of the words or elements of the following claims are, therefore, defined in this specification to not only include the combination of elements which are literally set forth. It is also contemplated that an equivalent substitution of two or more elements can be made for any one of the elements in the claims below or that a single element can be substituted for two or more elements in a claim. Although elements can be described above as acting in certain combinations and even initially claimed as such, it is to be expressly understood that one or more elements from a claimed combination can in some cases be excised from the combination and that the claimed combination can be directed to a subcombination or variation of a subcombination(s).
(55) Insubstantial changes from the claimed subject matter as viewed by a person with ordinary skill in the art, now known or later devised, are expressly contemplated as being equivalently within the scope of the claims. Therefore, obvious substitutions now or later known to one with ordinary skill in the art are defined to be within the scope of the defined elements. The claims are thus to be understood to include what is specifically illustrated and described above, what is conceptually equivalent, what can be obviously substituted and also what incorporates the essential idea of the embodiments.
(56) What has been described above includes examples of one or more embodiments. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the aforementioned embodiments, but one of ordinary skill in the art may recognize that many further combinations and permutations of various embodiments are possible. Accordingly, the described embodiments are intended to embrace all such alterations, modifications and variations that fall within the spirit and scope of the appended claims. Furthermore, to the extent that the term “includes” is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term “comprising” as “comprising” is interpreted when employed as a transitional word in a claim.