Acute angle blade sharpening apparatus and method for sharpening blades
11351655 · 2022-06-07
Inventors
Cpc classification
B24D15/065
PERFORMING OPERATIONS; TRANSPORTING
B24D15/081
PERFORMING OPERATIONS; TRANSPORTING
B24D15/084
PERFORMING OPERATIONS; TRANSPORTING
International classification
B24D15/02
PERFORMING OPERATIONS; TRANSPORTING
B24D15/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An acute angle blade sharpening apparatus and method for sharpening blades is configured to sharpen the edge and bevel of a blade at the specific acute angles between 21° and 23°, or about 22° and 23°. The apparatus has a base member forming multiple elongated depressions oriented at 22° and 23°. Multiple elongated sharpening members are fixedly mounted in the depressions. The blade is oriented perpendicular to the first side of the base member and drawn against the sharpening members, to engage at the desired 22° and 23° sharpening angles. A leveling instrument attaches to the blade to verify the blade is oriented at the desired angles. A leveling instrument cavity stores the leveling instrument and fastener. Springs retain the sharpening members in the cavity of the base member when not in use. A clamp fastens the base member to a mounting surface for enhanced stability.
Claims
1. An acute angle blade sharpening apparatus, the apparatus comprising: a base member having a first side and a second side, the first side forming multiple elongated depressions each oriented between 21 degrees and 23 degrees relative to a perpendicular plane disposed perpendicular to a plane of the first side of the base member; a first elongated sharpening member defined by a mount end, a body, and a tip, the mount end detachably affixed into a first one of the elongated depressions, the first sharpening member further being defined by a coarse side and a fine side, disposed at a first sharpening angle of about 22° relative to the perpendicular plane, a second elongated sharpening member defined by a mount end, a body, and a tip, the mount end detachably affixed into a second one of the elongated depressions, the second sharpening member further being defined by a coarse side and a fine side, disposed at a second sharpening angle of about 23° relative to the perpendicular plane, whereby a blade positions perpendicular to the plane of the first side of the base member and is drawn against at least one of the first and second sharpening members, a leveling instrument, whereby the leveling instrument is operable to enable attachment to the blade to facilitate maintenance of the blade at a 90° angle relative to the plane of the first side of the base member as the blade is drawn against the first sharpening member and the second sharpening member; and a plurality of springs disposed at the second side of the base member, the springs retaining the first and second sharpening members at the second side when detached from the first and second elongated depressions, respectively.
2. The apparatus of claim 1, further comprising a hand guard hingedly joined with the first side of the base member.
3. The apparatus of claim 1, further comprising a clamp operable to enable mounting the base member to a mounting surface.
4. The apparatus of claim 1, further comprising a fastener operable to enable fastening the leveling instrument to the blade.
5. The apparatus of claim 4, wherein the fastener is a clip.
6. The apparatus of claim 5, wherein leveling instrument is a spirit level.
7. The apparatus of claim 6, wherein the leveling instrument indicates the orientation of the blade relative to the first side of the base member.
8. The apparatus of claim 7, wherein the base member forms a leveling instrument cavity sized and dimensioned to store the leveling instrument and the fastener.
9. The apparatus of claim 1, wherein the base member is a rectangular block.
10. The apparatus of claim 1, wherein the second side of the base member forms a stowage cavity.
11. The apparatus of claim 10, wherein the springs comprises four springs.
12. The apparatus of claim 11, wherein the springs exert a force on the ends of the sharpening members.
13. The apparatus of claim 1, wherein the sharpening members are fabricated from at least one of the following: steel, titanium, diamond, carbide, metal alloys.
14. The apparatus of claim 1, wherein the blade includes at least one of the following: a scissor blade, a knife blade, and a horticulture cutting blade.
15. An acute angle blade sharpening apparatus, the apparatus comprising: a base member having a first side and a second side, the first side forming multiple elongated depressions each oriented at one of a first angle of about 22 degrees and a second angle of about 23 degrees relative to a perpendicular plane disposed perpendicular to a plane of the first side of the base member, the second side forming a stowage cavity, the base member forming a leveling instrument cavity; a hand guard hingedly joined with the first side of the base member; first and second elongated sharpening members each defined by a mount end, a body, and a tip, the mount end detachably affixed into a corresponding one of the elongated depressions, the first and second sharpening members each further being defined by a coarse side and a fine side, whereby the first and second sharpening members are disposed at first and second sharpening angles of about 22 degrees and about 23 degrees, respectively, relative to the perpendicular plane, whereby a blade positions perpendicular to the first side of the base member and is drawn against at least one of the first and second sharpening members; a leveling instrument, whereby the leveling instrument is operable to enable attachment to the blade to facilitate maintenance of the blade at a 90° angle relative to the plane of the first side of the base member as the blade is drawn against the first and second sharpening members; a fastener operable to enable fastening the leveling instrument to the blade; a plurality of springs disposed at the second side of the base member, the springs retaining the first and second sharpening members at the second side when detached from the elongated depressions, respectively; and a clamp operable to enable mounting the base member to a mounting surface.
16. The apparatus of claim 15, wherein the springs exert a force on the ends of the sharpening members.
17. The apparatus of claim 15, wherein the sharpening members are fabricated from at least one of the following: steel, titanium, diamond, carbide, metal alloys.
18. A method for sharpening a blade, the method comprising: positioning a base member on a flat surface, the base member having a first side and a second side forming a stowage cavity, the first side forming multiple elongated depressions each oriented at one of a first angle of about 22 degrees and a second angle of about 23 degrees relative to a perpendicular plane disposed perpendicular to a plane of the first side of the base member; clamping the base member to a mounting surface; inserting first and second sharpening members into respective ones of the elongated depressions, whereby the first and second sharpening members are disposed at a first sharpening angle of about 22 degrees and a second sharpening angle of about 23 degrees, respectively, relative to a perpendicular plane disposed perpendicular to a plane of the first side of the base member; attaching a leveling instrument to a blade; orienting the blade perpendicular to the first side of the base member through visual verification with the leveling instrument; positioning the hand beneath a hand guard; drawing the blade longitudinally across at least one of the sharpening members while maintaining the blade at a 90° angle relative to the plane of the first side of the base member by visual verification using the leveling instrument, whereby the edge of the blade engages the first and second sharpening members at the first sharpening angle or the second sharpening angle, respectively; and stowing the first and second sharpening members between springs in the second side of the base member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
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(13) Like reference numerals refer to like parts throughout the various views of the drawings.
DETAILED DESCRIPTION OF THE INVENTION
(14) The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. For purposes of description herein, the terms “upper,” “lower,” “left,” “rear,” “right,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in
(15) An acute angle blade sharpening apparatus 100 and method 1100 for sharpening blade is referenced in
(16) The apparatus 100 is also unique by providing a leveling instrument 122 that detachably attaches to the blade 200, so as to provide visual verification that the blade 200 is at the optimal first and second angles 116, 118 while being drawn across at least one of the sharpening members 110a-d. A hand guard 120 protects the non-sharpening hand while drawing the blade downwardly against the sharpening members with the sharpening hand. A plurality of springs 400a, 400b, 400c, 400d, 400e, 400f, 400g, 400h retain the unused sharpening members 110a-b in a convenient, easy to access manner in the stowage cavity 108 forming under the second side of the base member 102.
(17) As referenced in
(18) Looking now at
(19) The base member 102 comprises a first side 104, facing upwardly towards the user; and a second side 106, engaging the ground surface. The second side 106 may be rubber or have a textured surface for enhanced grip. As shown in
(20) As
(21) The elongated depressions 126a-d are configured to provide a secure anchoring point for the elongated sharpening member 110a-d, allowing the sharpening members 110a-d to extend from the base member 102 at the 22° or 23° angle relative to the perpendicular plane 136. The angles for each elongated depression 126a-d may be different to accommodate the sharpening members 126a-d at similarly different angles. This variation in angles is effective for accommodating distinct types of blades and serving different sharpening needs. For example, the depressions 126a-d may be oriented at an angle of 20.5°, or 22.5°, or 22°, or 23.5°, or 24°, or 25°.
(22) The second side 106 of the base member 102 provides the surface on which the base member rests on the mounting surface 202. The second side 106 also serves to form a stowage cavity 108. A plurality of springs 400a-h or other fastening means may be used to help retain the sharpening members 126a-d inside the stowage cavity 108 of the base member.
(23) Looking again at
(24) In one non-limiting embodiment, sharpening member 110a and 110b are diamond coated steel rods that are only used at 22° to start sharpening the blades. This material composition is useful for very dull blades. 110c and 110d are two stage steel rods that rotate 90° to move from a coarse side 132 to a fine side 134. The coarse side 132 starts at 22° and 23°. The fine side 134 is illustrated in 110c and 110d, and is used at 23° for finished edges. Those skilled in the art will recognize that blade sharpening proceeds in several stages, in order from coarsest to finest. Thus, by rotating the sharpening members 110c, 110d between coarse and fine surfaces 132, 134, the blade 200 can be sharpened more precisely.
(25) The sharpening members 110a-d are also defined by a tip 112a-d and an oppositely disposed mount end 114a-d that detachably, and snugly, inserts into the elongated depressions 126a-d. The mount end 114a-d detachably affixes in the angled elongated depressions 126a-d. In this manner, the sharpening members 110a-d attach at a desired angle during sharpening operations, and detach from the elongated depressions 126a-d for stowage in the stowage cavity 108. The sharpening members 110a-d are also defined by an elongated body 130a, 130b having a coarse side 132 and a fine side 134, and a tip 112a-d that terminates the sharpening member 110a-d.
(26) The sharpening members 110a-d are affixed in the elongated depressions 126a-d so that they are disposed at a first sharpening angle 116 of about 22°, and a second sharpening angle 118 of about 23°, with both angles being relative to the perpendicular plane 136. Thus, the sharpening members 110a-d are disposed at an incline from the horizontal, at sharpening angles of about 22° and about 23° relative to the perpendicular plane 136.
(27) By positioning at these angles, the edges and bevels of the blade 200 are easily sharpened while being longitudinally drawn across the sharpening members 110a-d. In this manner, the blade 200 can be sharpened by both the left and right hand without use of electrical power or adjusting the position of the user. Further, the sharpening members 110a-d are defined by a coarse side 132 and a fine side 134 that can be rotated 90° to sharpen the blade at the desired side.
(28) In one non-limiting embodiment, the sharpening members 110a-d are two ½″×9″ round diamond rods set at 22° with respect to the perpendicular plane 136 to align the edge of the blade. In another embodiment, the sharpening members 110a-d are two ½″×9″ steel rods set at 23° with respect to the perpendicular plane 136 to sharpen the edge of the blade 200. In yet another embodiment, the sharpening members 110a-d include a single steel rod set at 25° with respect to the perpendicular plane 136 to sharpen the blade 200.
(29) The simultaneous use of two different sharpening members 110a-d allows the blade 200 to be easily sharpened by both the left and right hand. The different sharpening angles also provide different sharpening capacity and work to sharpen different types of blade. Thus, the elongated depressions 126a-d are fixed at 22° and 23°, and the angles of the sharpening members 110a-d are fixed at 22° and 23°. In this manner, the blade 200 starts sharpening at 22°, and finishes at 23°, so as to catch the leading edge of the blade 200. Also, the apparatus 100 enables both a knife blade and a scissor blade to be sharpened at unique angles, in respect to their differences in edges. For example, a knife blade, which has a different edge than a scissor blade, is tilted slightly to draw against the sharpening member 110c at 25° from the coarse side 132.
(30) Looking again at
(31) In another embodiment, the sharpening member 110a-d is a cylindrical rod that has a diameter small enough to make a point contact with the entire cutting edge of the blade 200 as it is moved downward and from handle to tip. In one embodiment, the sharpening members 110a-d includes two thin cylindrical sharpening rods fabricated from steel or diamond composition. Suitable materials for the sharpening members 110a-d may include, without limitation, steel, carbide, titanium, diamond, metal alloys.
(32) As discussed above, the base member 102 can be pressed down by the hand to provide stability while sharpening. Unfortunately, this may cause the non-sharpening hand to be accidentally cut by blade 200.
(33) As
(34) The exact angle of the blade 200 is maintained through visual inspection of the leveling instrument 122 while sharpening the blade 200. In this manner, the blades receives optimal sharpening when disposed perpendicular to the first side 104 while engaging the sharpening members at the first and second angles 116, 118 of 22° and 23°. This is because the edges of the blade 200 are sharpened at unique angles, which creates a sharp surface. In one embodiment, the leveling instrument 122 may include a spirit level with a liquid bubble that indicates a horizontal or vertical orientation of the blade relative to the first side of the base member 102.
(35) As discussed above, a fastener 124, such as a clip, may be used to securely retain the leveling instrument 122 to the blade 200 during sharpening operations. After use, the leveling instrument 122 and the fastener 124 may be stored in the base member 102, similar to the sharpening members. For example,
(36) Thus, through the help of the leveling instrument 122, the blade 200 is ensured to be oriented perpendicular to the plane of the first side 104 of the base member and within or parallel to the perpendicular plane 136, while being drawn against at least one of the sharpening members 110a-d at the optimal sharpening angle of about 22° and about 23° relative to the first side 104. Further, use of two sharpening members 110a-d at the first and second respective angles allows the blade 200 to alternate between each sharpening members 110a-d while sharpening, so as to sharpen blade edges and bevels more efficiently.
(37) In operation, the edge or bevel of the blade 200 is drawn in a first direction against a first sharpening member 110a while remaining perpendicular to the first side 104 of the base member 102, as shown in
(38) On the first sharpening stroke, the user presses one side of the blade 200, at the point nearest the handle, against the sharpening member 110a and draws it down and thereacross. On the second stroke, the opposite side 134 of the blade 200 is pressed against a second sharpening member 110b and drawn downwardly thereacross in a similar manner. This longitudinal engagement between blade edges and sharpening members 110a, 110b is repeated, with opposite sides of the blade 200 sharpened on alternate strokes, until the desired bevel and cutting edge is attained.
(39) It is significant to note that since the sharpening members 110a-d are disposed at slightly different angles; the edges are sharpened along greater surface area. Thus, in both strokes, the blade 200 engages the sharpening members 110a-d at different angles, so as to optimize exposure to the edge and the bevel of the blade 200. Looking at
(40) Turning again to
(41) The apparatus 100 is also unique in that it is scalable. This allows for home kitchen use, and large scale industrial use, such as in a slaughter house. The apparatus 100 accommodates any function that requires sharpening blades.
(42) Continuing now with
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(44) The method 1100 may further comprise an additional Step 1104 of clamping the base member to a mounting surface. A clamp 700 can be used for this purpose, as shown in
(45) In some embodiments, a Step 1108 comprises attaching a leveling instrument to a blade. The exact angle of the blade 200 is maintained through visual inspection of the leveling instrument 122 while sharpening the blade 200. A Step 1110 includes orienting the blade perpendicular to the first side 104 of the base member 102 through visual verification with the leveling instrument 122. In this manner, the blade 200 receives optimal sharpening when disposed perpendicular to the first side 104 of the base member 102, and while engaging the sharpening members at the first and second angles 116, 118 of about 22° and 23°.
(46) In some embodiments, a Step 1112 may include positioning the hand beneath a hand guard.
(47) A Step 1114 comprises drawing the blade longitudinally across at least one of the sharpening members, whereby the edge of the blade engages the sharpening members at the first angle or the second angle. In operation, the actual sharpening of the blade 200 takes place at a point of contact between the blade 200 and the sharpening members 110a, 110b. The blade 200 are drawn longitudinally and downwardly, so that the point of contact moves smoothly along cutting edges and bevels of the blade 200. In one embodiment, the edge or bevel of a blade 200 is drawn in a first direction against a first sharpening member 110a while remaining perpendicular to the first side 104 of the base member 102. The blade 200 is longitudinally drawn across the first sharpening member 110a, so that contact of the blade 200 with the sharpening member 10a moves progressively from the knife handle toward the tip 112a of the blade 200.
(48) The method 1100 further comprises a final Step 1116 of stowing the sharpening members in the stowage cavity 108 of the base member. The stowage cavity 108 is sized and dimensioned to store the sharpening members 110a-d when not being used to sharpen blade 200. This storage capacity can be useful for organizing the sharpening members, or choosing a desired sharpening member from a plurality of sharpening members.
(49) Although the process-flow diagrams show a specific order of executing the process steps, the order of executing the steps may be changed relative to the order shown in certain embodiments. Also, two or more blocks shown in succession may be executed concurrently or with partial concurrence in some embodiments. Certain steps may also be omitted from the process-flow diagrams for the sake of brevity. In some embodiments, some or all the process steps shown in the process-flow diagrams can be combined into a single process.
(50) These and other advantages of the invention will be further understood and appreciated by those skilled in the art by reference to the following written specification, claims and appended drawings.
(51) Because many modifications, variations, and changes in detail can be made to the described preferred embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalence.