DEVICE AND METHOD FOR ANDROGYNOUS COUPLING AS WELL AS USE
20220170498 · 2022-06-02
Inventors
Cpc classification
F16B21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A coupling system comprising a first androgynous coupler and a second androgynous coupler. The first androgynous coupler comprises a first male coupling section having a first recess extending radially and a first female coupling section comprising a first blocking element and a first positioning element. The second androgynous coupler comprises a second male coupling section having a second recess extending radially, where the second male coupling section is configured to form-fit with the first female coupling section. When the second male coupling section is form-fit with the first female coupling section, axial movement of the first positioning element causes the first blocking element to move radially into the second recess to couple the first androgynous coupler to the second androgynous coupler.
Claims
1-17. (canceled)
18. A coupling system comprising: a first androgynous coupler comprising a first male coupling section having a first recess extending radially and a first female coupling section comprising a first blocking element and a first positioning element; and a second androgynous coupler comprising a second male coupling section having a second recess extending radially, wherein the second male coupling section is configured to form-fit with the first female coupling section; wherein when the second male coupling section is form-fit with the first female coupling section, axial movement of the first positioning element causes the first blocking element to move radially into the second recess to couple the first androgynous coupler to the second androgynous coupler.
19. The coupling system according to claim 18, wherein the second androgynous coupler comprises a second female coupling section having a second blocking element and a second positioning element, wherein the second female coupling section is configured to form-fit with the first male coupling section, and wherein when the second female coupling section is form-fit with the first male coupling section, axial movement of the second positioning element causes the second blocking element to move radially into the first recess to couple the first androgynous coupler to the second androgynous coupler.
20. The coupling system according to claim 18, wherein the second male coupling section diagonally interlocks with the first female coupling section.
21. The coupling system according to claim 18, wherein the first positioning element comprises a ring having a conical or wedge-shaped geometry, and the first positioning element is arranged within an outer ring.
22. The coupling system according to claim 18, wherein the second radial recess is configured for form fit with the first blocking element based on radial interlocking.
23. The coupling system according to claim 18, wherein the first androgynous coupler further comprises a first connector radially inwards with respect to the first radial recess and the second androgynous coupler further comprises a second connector radially inwards with respect to the second radial recess, wherein the first connector is adapted to connect with the second connector to transmit power or data between the first androgynous coupler and the second androgynous coupler.
24. The coupling system according to claim 18, wherein the first androgynous coupler is mounted on a planetary gear, a Power Take-Off (PTO), a locking system, a robot, a vehicle, a spacecraft, a satellite, an active tool, a pipe, a drone, a quadcopter, a multicopter, a logistics system, an aerodyne or an aircraft.
25. The coupling system according to claim 18, wherein the first blocking element comprises a sphere or a pin.
26. The coupling system according to claim 18, wherein the first recess extends radially outwards.
27. An androgynous coupler, comprising: a male coupling section having a recess extending radially; and a female coupling section comprising a blocking element and a positioning element, wherein axial movement of the positioning element causes the blocking element to move radially.
28. The androgynous coupler according to claim 27, wherein the positioning element comprises a ring having a conical or wedge-shaped geometry, and the positioning element is arranged within an outer ring.
29. The androgynous coupler according to claim 27, wherein the androgynous coupler is mounted on a planetary gear, a Power Take-Off (PTO), a locking system, a robot, a vehicle, a spacecraft, a satellite, an active tool, a pipe, a drone, a quadcopter, a multicopter, a logistics system an aerodyne or an aircraft.
30. The androgynous coupler according to claim 27, wherein the blocking element comprises a sphere or a pin.
31. The androgynous coupler according to claim 27, wherein the recess extends radially outwards.
32. A method for coupling a first androgynous coupler having a first male coupling section and a first female coupling section with a second androgynous coupler having a second male coupling section and a second female coupling section, the method comprising the steps of: aligning the first male coupling section with the second female coupling section and the first female coupling section with the second male coupling section; and radially engaging the first female coupling section with the second male coupling section.
33. The method according to claim 32, further comprising the step of radially engaging the second female coupling section with the first male coupling section.
34. The method according to claim 32, further comprising the steps of: deploying a first connector from the first androgynous coupler toward the second androgynous coupler; connecting a second connector from the second androgynous coupler with the first connector; and transferring power or data between the first connector and the second connector.
35. The method according to claim 32, wherein the step of radially engaging the first female coupling section with the second male coupling section comprises radially moving a blocking element from the first female coupling section into a recess in the second male coupling section.
36. The method according to claim 32, wherein the step of radially engaging the first female coupling section with the second male coupling section comprises axially moving a positioning element in the first female coupling section to cause a blocking element to move from the first female coupling section into a recess in the second male coupling section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0153] In the following, the invention is described based on several figures and reference signs. For reference signs which are not explicitly mentioned in a specific one of the figures, reference is made to the further figures. The following figures describe coupling mechanisms and coupling components according to embodiments of the invention, especially also in view of further connections for electric/data/fluid lines, which may optionally be provided by the inventive coupling, too.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0167] In the following, at first, the invention is described generally, by referring to all reference signs and all figures. Secondly, the invention is described in a more specific manner, by referring to each figure individually.
[0168] The present invention refers to mechanisms and components for androgynous coupling. All reference signs are mentioned in descriptive manner (not exclusively). Reference to one element of a specific embodiment may comprise any reference to further embodiments (if not explicitly denied).
[0169]
[0170]
[0171]
[0172] In
[0173]
[0174] All components are arranged within an axial section which is defined by the axial extension of a base body 70 of the androgynous coupling means. The drive unit 130, 140 is arranged centrally within a cavity 75 defined by the base body. Further radially outwards is arranged a motion pattern generator, a state machine (mechanical engagement/disengagement) as well as a mechanical locking mechanism (mechanism for axial interlocking based on radial engagement).
[0175]
[0176] The positioning element 60 overlaps a base body 70 which provides for male and female coupling sections 11, 12. The male coupling sections exhibit at least one radial recess 71.
[0177] The arrangement according to
[0178] An activation ring 80 is coupled to an indexing ring 90 by force-loading means 81. The indexing ring 90 exhibits a saw tooth profile. The activation ring 80 exhibits pins or trunnions with inclined contact surfaces, similar to a saw teeth profile. The pins or trunnions interfere with guiding slots on the inner lateral area of the indexing ring 90. Rings 80, 90 may rotate interdependently.
[0179] An adapter ring 100 exhibits several form fit elements 101, 102, 103, especially in the form of pins which may be force-loaded (especially spring-loaded). These elements protrude in axial and in radial directions. The adapter ring 100 is force-loaded, especially spring-loaded. Each pin may be force-loaded, preferably in an indirect manner.
[0180] A slotted link element 110, especially in the form of a cam disc or cam ring, is arranged between the adapter ring 100 and a forcing ring 120. The forcing ring 120 exhibits several form fit elements 121, 122. The forcing ring 120 is force-loaded, especially spring-loaded. Each pin may be force-loaded, preferably in an indirect manner.
[0181] The slotted link element 110 exhibits several guiding contours, in particular a first cam contour 111 (outer, top) and a second cam contour 112 (outer, bottom). The first cam contour 111 can be provided as an open contour or as a closed contour. The second cam contour 112 is an open contour, especially in order to guide any form fit elements (especially radial pins 102) in a unidirectional force-loaded manner (not bidirectional). In particular, this configuration allows for axially actuating (especially retracting) the adapter ring 100 (based on rotational actuation), especially with respect to pins 103, especially for axial engagement by pins 103.
[0182] The second cam contour 112 actuates the internal coupling mechanism which allows for relative positioning and for de-/coupling. A relative motion along the first cam contour 111 forces axial positioning of the involved ring(s), especially by means of pins 122 which interact with pins 103 of the corresponding coupling mechanism. Effect: corresponding adapter ring 100 (i.e., adapter ring 100 of the corresponding coupling element) is axially moved/positioned, especially according to the contour 112.
[0183] For example, the adapter ring 100 may interact with a ball pen mechanism or with any other push-push-mechanism. In particular, the adapter ring 100 is arranged and configured for actuating the activation ring 80, especially for relative rotation of the ring 80 with respect to the ring 100, especially by means of pins 101 engaging or loading the ring 80.
[0184] As an alternative, the adapter ring 100 and the activation ring 80 can be provided as a single integral component (especially one single piece), or rings 100 and 80 may at least be coupled together, for synchronous motion.
[0185] Axial relative motion of ring 80 with respect to indexing ring 90 allows for relative rotational motion of the rings 80, 90 within the cavity of the respective coupling means, the relative rotational motion being defined by the pins 61 being guided along the contour of the indexing ring 90 (especially along a saw tooth profile exhibiting grooves or channels of at least two different lengths).
[0186] Preferably, the contour of the indexing ring 90 provides for first recesses or grooves allowing for positioning of corresponding coupling means in a decoupled state (first length, short), and further provides for second recesses or grooves allowing for positioning of corresponding coupling means in a decoupled state (second length, relatively longer). In particular, the recesses or grooves are orientated strictly axially (no radial component or radial orientation).
[0187] In particular, indexing ring 90 interferes with activation ring 80 and with pins 61.
[0188] In conjunction with a push-pull-mechanism or with a push-push-mechanism, blocking elements 50, 51 allow for applying force-loading to the coupling.
[0189] The slotted link element 110 exhibits gear means 113, especially at least one hollow gear or internal gearing.
[0190] Same as the adapter ring 100, the forcing ring 120 exhibits several form fit elements 121, 122, especially in the form of pins which may be force-loaded (especially spring-loaded). These elements protrude in axial and in radial directions. The axially protruding form fit element 121 may be configured as outer forcing pins.
[0191] Preferably, the positioning element 60 exhibits several radial pins 61 distributed in a circumferential direction at least approximately evenly in several points (e.g. four radial pins each positioned 90° offset), and the positioning element 60 is axially force-loaded with respect to the outer ring 30, especially by means of a plurality of (axial) pressure springs 62. Furthermore, the outer ring 30 is axially force-loaded with respect to the base body 70, especially by means of a plurality of (axial) pressure springs 31. Outer ring 30 may provide for axial guidance of the positioning ring 60, especially within the outer ring 30. The base body 70 may provide for axial guidance of the outer ring 30, especially at an outer contour (lateral area) of the base body 70. This arrangement may be described as a ring-in-ring-arrangement of a plurality of axially guiding rings.
[0192] The springs described above may also provide for compensation of any alignment tolerances. The springs may further be combined with damping elements.
[0193] Both force-loading means 31, 62 also allow for damping/absorbing an axial motion during the coupling process. This also allows for good coupling characteristics, even when exact relative positioning of devices/modules is not easy.
[0194] Preload springs 31 and preload springs 62 and preload springs 104 respectively ensure force-loading of adjacent engaging components described above. In particular, preload springs 104 allow for back-pressure of the pins 102 against the contour 112, as well as for back-pressure of the pins 122 against the contour 111.
[0195] In particular, each coupling means may exhibit four types of force-loading means (especially springs) each operating in an axial direction, but each optionally operating also in further directions, especially when bypassed or deflected.
[0196] It should be noted that already one single contour may ensure the desired functionality. In particular, a closed contour 111 allows for relative motion without force-loading; then, any preload of pins 122 against the contour 111 is not required.
[0197] A motor 130 is coupled to the internal gearing 113 by means of a gearing 131 comprising or engaging first gearing means 140 (especially satellite gear) and/or second gearing means 160 (especially satellite gear) and/or third gearing means 150 (especially satellite gear). A position sensor 170 is implemented such that the positioning initiated by the motor 130 may be monitored. In particular, the position sensor 170 comprises first and second spur gears 180, 190. The motor 130 may be replaced by manual operation also (hand drive).
[0198] In particular, gearing means 131 are configured and arranged such that any axial and/or radial forces on slotted link element 110 are prevented.
[0199] The position sensor 170 may monitor at least one angular position, especially at least rotational motion of the slotted link element 110. In particular, the position sensor 170 may monitor the coupling procedure based on the angular position of the slotted link element 110. In particular, the position sensor 170 is configured for monitoring a relative rotation along a circumferential angle being a factor of 360°, e.g. a factor of ⅓ or ¼ or ⅕ or ⅙, preferably of at least 120°, thereby monitoring the process of the coupling resp. decoupling procedure.
[0200] As can be seen in
[0201] The slotted link element 110 may provide for preferably at least three angular sectors each exhibiting a contour (resp. cam contour), e.g. for three angular sectors each exhibiting a contour circumferentially extending about a circumferential angle being a factor of 360°, e.g. a factor of ⅓ or ¼ or ⅕ or ⅙, preferably 120°, or an angle of 90° or 100° or 110°.
[0202] The configuration shown in
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[0207] In other words, by a relatively small (short) actuating motion of relatively small elements (preferably balls), coupling of considerably high loads and forces may be ensured. This aspect emphasizes the fact that the present inventive coupling arrangement allows for a safe and robust process for a broad range of forces and for a broad spectrum of applications. Thereby, the blocking elements 50, 51 may even autonomously search and find the designated end position (within recess 71; cf.
[0208] In particular,
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[0210] In particular,
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[0212] In particular,
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[0214] In particular,
[0215] As shown in
[0216] As described with regard to several figures, especially all
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[0218] Referring to
[0219] Decoupling may be initiated by relatively rotating the slotted link element 110 in the opposite direction. Actuating motion is provided by internal relative rotational actuation of cam contours (resp. cam profiles) and/or guide slots extending on a cylindrical lateral area. Decoupling may be initiated both by active or passive coupling means, i.e., the process of decoupling may be independent of any previous coupling procedures.
[0220] Actively or passively coupling may imply that the adapter ring 100 be actuated by internal and/or external forces, i.e. exclusively by the active internal coupling mechanism and/or by the coupling mechanism of the corresponding coupling means.
[0221] The active/passive mechanism described above also provides the advantage that passive (eventually defect) coupling means may be recuperated by an active coupling means.
[0222] According to one variant, coupling of two active coupling means may be controlled by controlling the actuation of both slotted link elements 110 of both coupling means, especially depending on each other, especially synchronous coupling motion of both slotted link elements 110. An active/active coupling process may, e.g., be advantageous in cases in which the motors/actuators of one of the coupling means should be supported by the motors/actuators of the corresponding coupling means.
[0223] The mechanism described above may also be implemented for electric coupling, as suggested in
[0224] As implied in
[0225] It has to be noted that the outer ring 30 in
[0226] It has to be noted that the profile 71 according to
[0227] It has to be noted that the contour 11 may be provided in an interrupted configuration (open contour) or in a continuous configuration (closed contour).
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[0234] At least the following components are arranged within the cavity 75 defined by the base body or by the slotted link element of the respective coupling element: 200, 210, 220, 230, 240, 241, 250, 270, 271, 280, 290.
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[0239] Elements 370, . . . , 390 may be replaced by elements 200, . . . , 270 described above (especially also in view of optical interfaces, especially in view of elements 70, 72, 73).
[0240] As can be seen in
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[0244] At least the following components are arranged within a cavity 75 defined by the base body or by the slotted link element of the respective coupling element: 310, 311, 312, 320, 330, 340, 350, 360, 361, 370, 371, 372, 380, 390, 400, 401, 402, 403.
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[0247] The embodiment shown in
[0248] Any force-loading means described in the figures may be provided, e.g., as metal springs resp. as coil springs. Such springs also may ensure long lifetime and a robust and secure functionality. Further, these springs do not implicate any risk of overload (no unexpected excessive forces).
[0249] It has to be noted that embodiments shown in
[0250] It has to be noted that elements 300, . . . , 403 and 200, . . . , 290 described above may be combined with the configuration shown in
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[0259] S1 Start of docking/coupling sequence;
[0260] S2 state with docking/coupling means detached from each other (situation A);
[0261] S3 state in which coupling means are aligned by external guide motion (situation B);
[0262] S4 the active coupling means deploys engagement mechanism (axial interlocking; situation C);
[0263] S5 the active coupling means forces the passive coupling means to deploy its engagement mechanism (situation D);
[0264] S6 procedure for transferring power/data/fluids (situation E);
[0265] S6A the active coupling means deploys its power and data connectors;
[0266] S6B the active coupling means forces the passive coupling means to deploy its power and data connectors;
[0267] S7 end of docking/coupling sequence.
[0268]
[0269] S11 start of undocking sequence;
[0270] S12 procedure for transferring power/data/fluids (situation E);
[0271] S12A the active coupling means retracts its power and data connectors;
[0272] S12B the active coupling means forces the passive coupling means to retract its power and data connectors;
[0273] S13 the active coupling means forces the passive coupling means to retract its engagement mechanism (situation D);
[0274] S14 the active coupling means retracts its engagement mechanism (situation C);
[0275] S15 state in which both coupling means are free to be detached by external guide motion (situation B);
[0276] S16 the coupling means are detached from each other (situation A);
[0277] S17 end of undocking/decoupling sequence.
[0278] In the figures: When designating an element according to one of the inventive embodiments, for example when designating coupling means 10 or base body 70, simultaneously, the analog element according to further inventive embodiments may be designated, e.g. coupling means 16, 17 or base body 72, 73.
LIST OF REFERENCE SIGNS
[0279] 1 Cross-section pair of coupling means (detailed) [0280] 2 Cross-section pair of coupling means (detailed, electrical interface type 1) [0281] 3 Cross-section pair of coupling means (detailed, electrical interface type 2) [0282] 4 cable, tube, spindle or axle [0283] 5 Cross-section coupling means (detailed) [0284] 6 Cross-section coupling means (detailed) [0285] 7 multicopter [0286] 8 docking station [0287] 9 robot, especially arm of robot [0288] 9.1 tool, especially claw or hand or gripper of robot [0289] 10 androgynous coupling element [0290] 11 male coupling section, especially with lateral locking contour (convex, outer) [0291] 12 female coupling section (concave, inner) [0292] 13 pair of coupling means [0293] 14 cross-section of pair of coupling means [0294] 15 openings (especially cable feedthrough) [0295] 16 coupling means with power and data interface type 1 [0296] 17 coupling means with power and data interface type 2 [0297] 20 device, especially modular device, especially cube, especially satellite cube [0298] 30 outer ring [0299] 31 outer ring preload spring [0300] 40 separator elements, especially ring segments [0301] 50 blocking element, especially ball [0302] 51 blocking element, especially pin [0303] 60 positioning element, especially ball wedge ring [0304] 61 form fit element (fixing element), especially guide pin for ball wedge ring [0305] 62 force-loading means, especially ball wedge ring preload spring [0306] 70 base body, especially structure element of coupling means (structural body or skeletal structure) [0307] 71 radial recess (providing for lateral locking contour, especially for ball engagement contour) [0308] 72 base body, especially structure element, for power and data interface of first type [0309] 73 base body, especially structure element, for power and data interface of second type [0310] 74 power and data interface of second type, especially interface opening [0311] 75 cavity [0312] 80 activation ring, especially outer pen mechanism activation ring [0313] 81 force-loading means, especially outer pen mechanism activation ring preload spring [0314] 90 indexing ring, especially outer pen mechanism indexing ring [0315] 100 adapter ring, especially outer pen mechanism adapter ring [0316] 101 form fit element, especially outer pen mechanism adapter ring outer pin [0317] 102 form fit element, especially outer pen mechanism adapter ring sliding pin [0318] 103 form fit element, especially outer pen mechanism adapter ring interaction pin [0319] 104 force-loading means, especially mechanical connection guide rings preload spring [0320] 110 slotted link element, especially first cam disc [0321] 111 (first) cam contour, especially cam disc contour (outer, top) [0322] 112 (further, second) cam contour, especially cam disc contour (outer, bottom) [0323] 113 gear means, especially hollow gear or internal gearing [0324] 114 slotted link element, especially second cam disc [0325] 115 (further, third) cam contour, especially cam disc contour (inner, closed) [0326] 116 slotted link element, especially third cam disc [0327] 117 (further, fourth) cam contour, especially cam disc contour (inner, bottom) [0328] 118 (further, fifth) cam contour, especially cam disc contour (inner, top) [0329] 120 form fit element, especially outer forcing ring [0330] 121 form fit element, especially outer forcing pin [0331] 122 form fit element, especially outer forcing ring sliding pin [0332] 130 motor [0333] 131 gearing, especially sun gear [0334] 140 first gearing means, especially satellite gear [0335] 150 third gearing means, especially satellite gear [0336] 160 second gearing means, especially satellite gear [0337] 170 position sensor [0338] 180 first position sensor spur gear [0339] 190 second position sensor spur gear [0340] 200 electrical isolation ring (lower) [0341] 210 (further) electrical isolation ring (middle) [0342] 220 (further) electrical isolation ring (top) [0343] 230 form fit element, especially electrical power transfer pin [0344] 231 mounting isolation [0345] 240 (first) optical data interface [0346] 241 optocoupler element [0347] 242 optocoupler element receiver [0348] 243 optocoupler element transmitter [0349] 250 control PCB [0350] 260 (second) optical data interface [0351] 270 drive ring, especially electrical power transfer pin drive ring [0352] 271 form fit element, especially guide pin for drive ring [0353] 280 electrical power distribution ring top [0354] 281 contact ring, especially electrical power distribution ring top contact ring [0355] 290 electrical power distribution ring bottom [0356] 291 contact ring, especially electrical power distribution ring bottom contact ring [0357] 300 electrical power inlet (pole 1) [0358] 301 electrical power outlet (pole 1) [0359] 302 electrical power inlet (pole 2) [0360] 303 electrical power outlet (pole 2) [0361] 310 form fit element, especially inner forcing ring [0362] 311 form fit element, especially inner forcing ring sliding pin [0363] 312 form fit element, especially inner forcing pin [0364] 320 activation ring, especially inner pen mechanism activation ring [0365] 330 force-loading means, especially electrical interface guide rings preload spring [0366] 340 force-loading means, especially inner pen mechanism activation ring preload spring [0367] 350 indexing ring, especially inner pen mechanism indexing ring [0368] 360 ring with shutter elements [0369] 361 form fit element, especially guide slot for ring with shutter elements [0370] 370 electrical connectors support ring [0371] 371 electrical connectors support ring pedal [0372] 372 form fit element, especially electrical connector's support ring guide pin [0373] 380 force-loading means, especially electrical connectors support ring preload spring [0374] 390 form fit element, especially electrical connector's support ring preload spring guide pin [0375] 400 adapter ring, especially inner pen mechanism adapter ring [0376] 401 form fit element, especially inner pen mechanism adapter ring interaction pin [0377] 402 form fit element, especially inner pen mechanism adapter ring outer pin [0378] 403 form fit element, especially inner pen mechanism adapter ring sliding pin [0379] 410 vehicle [0380] S1, S2, S3, S4, S5, S6, S6A, S6B, S7 steps of a docking/coupling procedure [0381] S11, S12, S12A, S12B, S13, S14, S15, S16, S17 steps of an undocking/decoupling procedure