PUMP-VALVE INTEGRATED MACHINE FOR PNEUMATIC LUMBAR SUPPORT OF AUTOMOBILE SEAT

Abstract

A pump-valve integrated machine for a pneumatic lumbar support of an automobile seat includes: an air pump; a pump valve connection base that is provided with a one-way air outlet structure, which is opposite to and in communication with an air outlet hole of the air pump; an electromagnetic air valve lower base that is fixed onto the air pump and is provided with a mounting groove and a ventilation hole are; a normally open electromagnetic air valve that is disposed on the electromagnetic air valve lower base and has an air inlet end corresponds to the ventilation hole; an electromagnetic air valve upper cover that is provided above the normally open electromagnetic air valve and has an air outlet connector corresponds to a valve core of the normally open electromagnetic air valve; and a control circuit board.

Claims

1-9. (canceled)

10. A pump-valve integrated machine for a pneumatic lumbar support of an automobile seat, comprising: an air pump, a pump valve connection base, an electromagnetic air valve lower base, a normally open electromagnetic air valve, an electromagnetic air valve upper cover, and a control circuit board, wherein a one-way air outlet structure is processed on the pump valve connection base, and the one-way air outlet structure on the pump valve connection base is opposite to and in communication with an air outlet hole of the air pump; the electromagnetic air valve lower base is fixed onto the air pump, and a mounting groove is processed on a bottom of the electromagnetic air valve lower base, and is provided with the pump valve connection base, a ventilation hole is processed on the electromagnetic air valve lower base opposite to the one-way air outlet structure of the pump valve connection base; the normally open electromagnetic air valve is disposed on the electromagnetic air valve lower base, an air inlet end of the normally open electromagnetic air valve corresponds to the ventilation hole of the electromagnetic air valve lower base; the electromagnetic air valve upper cover is provided above the normally open electromagnetic air valve, and an air outlet connector of the electromagnetic air valve upper cover corresponds to a valve core of the normally open electromagnetic air valve, the normally open electromagnetic air valve is open when it is not powered on, and gas of the air pump is discharged from the air outlet connector through the normally open electromagnetic air valve, and when the normally open electromagnetic air valve is powered on, the gas of the air pump cannot be discharged from the air outlet connector through the normally open electromagnetic air valve; and the control circuit board is configured to control the normally open electromagnetic air valve and the air pump to operate.

11. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 10, wherein the pump-valve integrated machine further comprises a housing, the housing is disposed on the air pump, and the electromagnetic air valve lower base, the normally open electromagnetic air valve and the electromagnetic air valve upper cover are provided within the housing.

12. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 10, wherein the pump-valve integrated machine further comprises a pressure sensor, and a mounting hole for the pressure sensor is processed on a side wall of the electromagnetic air valve lower base; the mounting hole for the pressure sensor communicates with the ventilation hole, and a connection pipe is disposed outside the mounting hole for the pressure sensor, and the connection pipe is connected with the pressure sensor, and is configured to transmit a pressure signal to the pressure sensor; the pressure sensor and the control circuit board are electrically connected.

13. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 10, wherein the pump valve connection base comprises a rubber sheet bracket and a one-way rubber sheet; a connection protrusion is processed on a bottom of the rubber sheet bracket, and the connection protrusion is disposed on the air outlet hole of the air pump; a mounting groove is processed around the connection protrusion, and is provided with a sealing ring in the mounting groove; a mounting hole for the one-way rubber sheet is processed above the rubber sheet bracket, and an air vent hole is processed around the mounting hole for the one-way rubber sheet; the one-way rubber sheet is disposed in the mounting hole for the one-way rubber sheet and covers the air vent hole; and a mounting groove is processed around the one-way rubber sheet, and provided with a sealing ring in the mounting groove.

14. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 11, wherein the pump valve connection base comprises a rubber sheet bracket and a one-way rubber sheet; a connection protrusion is processed on a bottom of the rubber sheet bracket, and the connection protrusion is disposed on the air outlet hole of the air pump; a mounting groove is processed around the connection protrusion, and is provided with a sealing ring in the mounting groove; a mounting hole for the one-way rubber sheet is processed above the rubber sheet bracket, and an air vent hole is processed around the mounting hole for the one-way rubber sheet; the one-way rubber sheet is disposed in the mounting hole for the one-way rubber sheet and covers the air vent hole; and a mounting groove is processed around the one-way rubber sheet, and provided with a sealing ring in the mounting groove.

15. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 12, wherein the pump valve connection base comprises a rubber sheet bracket and a one-way rubber sheet; a connection protrusion is processed on a bottom of the rubber sheet bracket, and the connection protrusion is disposed on the air outlet hole of the air pump; a mounting groove is processed around the connection protrusion, and is provided with a sealing ring in the mounting groove; a mounting hole for the one-way rubber sheet is processed above the rubber sheet bracket, and an air vent hole is processed around the mounting hole for the one-way rubber sheet; the one-way rubber sheet is disposed in the mounting hole for the one-way rubber sheet and covers the air vent hole; and a mounting groove is processed around the one-way rubber sheet, and provided with a sealing ring in the mounting groove.

16. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 10, wherein a mounting groove is processed on the electromagnetic air valve lower base and around the ventilation hole, and a sealing ring is disposed in the mounting groove, and is configured to achieve sealing between the electromagnetic air valve lower base and the normally open electromagnetic air valve.

17. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 11, wherein a mounting groove is processed on the electromagnetic air valve lower base and around the ventilation hole, and a sealing ring is disposed in the mounting groove, and is configured to achieve sealing between the electromagnetic air valve lower base and the normally open electromagnetic air valve.

18. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 12, wherein a mounting groove is processed on the electromagnetic air valve lower base and around the ventilation hole, and a sealing ring is disposed in the mounting groove, and is configured to achieve sealing between the electromagnetic air valve lower base and the normally open electromagnetic air valve.

19. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 10, wherein the normally open electromagnetic air valve comprises an outer frame, a wire rack, a valve core, a rubber plug, and a spring, wherein an axial air inlet groove is processed on a bottom of the outer frame; the axial air inlet groove corresponds to the ventilation hole of the electromagnetic air valve lower base; the wire rack is disposed on the outer frame, and a varnished wire is wound outside the wire rack; the valve core is sleeved in the wire rack, and upper and lower ends of the valve core are each provided with a groove, and the two grooves are each provided with the rubber plug; the spring is sleeved on an outer side surface of a butting section of the valve core and the outer frame, and the valve core and the wire rack are in clearance fit to form a ventilation passage; an air inlet end of the ventilation passage is communicated with the axial air inlet groove, and when the valve core is under an action of the spring, the rubber plug is disposed directly above the axial air inlet groove, and when the electromagnetic air valve is powered on, the rubber plug is capable of forming sealing with the axial air inlet groove under an action of an electromagnetic force.

20. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 11, wherein the normally open electromagnetic air valve comprises an outer frame, a wire rack, a valve core, a rubber plug, and a spring, wherein an axial air inlet groove is processed on a bottom of the outer frame; the axial air inlet groove corresponds to the ventilation hole of the electromagnetic air valve lower base; the wire rack is disposed on the outer frame, and a varnished wire is wound outside the wire rack; the valve core is sleeved in the wire rack, and upper and lower ends of the valve core are each provided with a groove, and the two grooves are each provided with the rubber plug; the spring is sleeved on an outer side surface of a butting section of the valve core and the outer frame, and the valve core and the wire rack are in clearance fit to form a ventilation passage; an air inlet end of the ventilation passage is communicated with the axial air inlet groove, and when the valve core is under an action of the spring, the rubber plug is disposed directly above the axial air inlet groove, and when the electromagnetic air valve is powered on, the rubber plug is capable of forming sealing with the axial air inlet groove under an action of an electromagnetic force.

21. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 12, wherein the normally open electromagnetic air valve comprises an outer frame, a wire rack, a valve core, a rubber plug, and a spring, wherein an axial air inlet groove is processed on a bottom of the outer frame; the axial air inlet groove corresponds to the ventilation hole of the electromagnetic air valve lower base; the wire rack is disposed on the outer frame, and a varnished wire is wound outside the wire rack; the valve core is sleeved in the wire rack, and upper and lower ends of the valve core are each provided with a groove, and the two grooves are each provided with the rubber plug; the spring is sleeved on an outer side surface of a butting section of the valve core and the outer frame, and the valve core and the wire rack are in clearance fit to form a ventilation passage; an air inlet end of the ventilation passage is communicated with the axial air inlet groove, and when the valve core is under an action of the spring, the rubber plug is disposed directly above the axial air inlet groove, and when the electromagnetic air valve is powered on, the rubber plug is capable of forming sealing with the axial air inlet groove under an action of an electromagnetic force.

22. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 10, wherein an air outlet passage is disposed in the electromagnetic air valve upper cover, and an air outlet hole of the air outlet passage is disposed on a side wall of the electromagnetic air valve upper cover, and an air vent hole is processed on the air outlet passage at a position corresponding to the rubber plug on an upper end of the valve core, an air inlet passage is disposed on a side wall of the air vent hole, and the air inlet passage is communicated with the air vent hole, the air outlet connector and the normally open electromagnetic air valve; in a normal case, a seal forms between the rubber plug on the upper end of the valve core and the air vent hole on the air outlet passage, and an air bag is inflated by the gas from the normally open electromagnetic air valve through the air inlet passage and the air outlet connector; when the electromagnetic air valve is powered on, the air pump stops inflating, and air in the air bag is discharged through the air outlet connector, the air inlet passage, the air vent hole, and the air outlet passage.

23. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 11, wherein an air outlet passage is disposed in the electromagnetic air valve upper cover, and an air outlet hole of the air outlet passage is disposed on a side wall of the electromagnetic air valve upper cover, and an air vent hole is processed on the air outlet passage at a position corresponding to the rubber plug on an upper end of the valve core, an air inlet passage is disposed on a side wall of the air vent hole, and the air inlet passage is communicated with the air vent hole, the air outlet connector and the normally open electromagnetic air valve; in a normal case, a seal forms between the rubber plug on the upper end of the valve core and the air vent hole on the air outlet passage, and an air bag is inflated by the gas from the normally open electromagnetic air valve through the air inlet passage and the air outlet connector; when the electromagnetic air valve is powered on, the air pump stops inflating, and air in the air bag is discharged through the air outlet connector, the air inlet passage, the air vent hole, and the air outlet passage.

24. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 12, wherein an air outlet passage is disposed in the electromagnetic air valve upper cover, and an air outlet hole of the air outlet passage is disposed on a side wall of the electromagnetic air valve upper cover, and an air vent hole is processed on the air outlet passage at a position corresponding to the rubber plug on an upper end of the valve core, an air inlet passage is disposed on a side wall of the air vent hole, and the air inlet passage is communicated with the air vent hole, the air outlet connector and the normally open electromagnetic air valve; in a normal case, a seal forms between the rubber plug on the upper end of the valve core and the air vent hole on the air outlet passage, and an air bag is inflated by the gas from the normally open electromagnetic air valve through the air inlet passage and the air outlet connector; when the electromagnetic air valve is powered on, the air pump stops inflating, and air in the air bag is discharged through the air outlet connector, the air inlet passage, the air vent hole, and the air outlet passage.

25. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 22, wherein a placement groove is processed in the electromagnetic air valve upper cover at a position opposite to the wire rack, and one end of the wire rack is inserted into the placement groove; a mounting groove is processed around the placement groove, and is provided with a sealing ring in the mounting groove.

26. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 23, wherein a placement groove is processed in the electromagnetic air valve upper cover at a position opposite to the wire rack, and one end of the wire rack is inserted into the placement groove; a mounting groove is processed around the placement groove, and is provided with a sealing ring in the mounting groove.

27. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 24, wherein a placement groove is processed in the electromagnetic air valve upper cover at a position opposite to the wire rack, and one end of the wire rack is inserted into the placement groove; a mounting groove is processed around the placement groove, and is provided with a sealing ring in the mounting groove.

28. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 22, wherein a noise-reduction cotton is pasted on the outer side of the air outlet of the air outlet passage.

29. The pump-valve integrated machine for the pneumatic lumbar support of the automobile seat according to claim 23, wherein a noise-reduction cotton is pasted on the outer side of the air outlet of the air outlet passage.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0022] FIG. 1 is an exploded view of pump-valve integrated machine of the present application.

[0023] FIG. 2 is a front view of pump-valve integrated machine without housing.

[0024] FIG. 3 is a top view of pump-valve integrated machine without housing.

[0025] FIG. 4 is a cross-sectional view taken along A-A in FIG. 3.

[0026] FIG. 5 is a diagram of an overall structure of a pump valve connection base of the present application.

[0027] FIG. 6 is a top view of a pump valve connection base of the present application.

[0028] FIG. 7 is a cross-sectional view taken along B-B of a pump valve connection base of the present application.

[0029] FIG. 8 is a first diagram of an overall structure of an electromagnetic air valve lower base of the present application.

[0030] FIG. 9 is a second diagram of an overall structure of an electromagnetic air valve lower base of the present application.

[0031] FIG. 10 is a diagram of a connection of a normally open electromagnetic air valve with an electromagnetic air valve lower base and an electromagnetic air valve upper cover.

[0032] FIG. 11 is an exploded view of FIG. 10.

[0033] FIG. 12 is a partial enlarged view of FIG. 3.

[0034] FIG. 13 is a cross-sectional view of the connection between a normally open electromagnetic air valve and an electromagnetic air valve upper cover from another angle.

[0035] FIG. 14 is a schematic diagram of a control circuit board.

DETAILED DESCRIPTION OF EMBODIMENTS

[0036] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments.

[0037] Referring to FIGS. 1 to 4, the pump-valve integrated machine for a pneumatic lumbar support of an automobile seat provided by the present application includes: an air pump 1, a pump valve connection base 2, an electromagnetic air valve lower base 3, a normally open electromagnetic air valve 4, an electromagnetic air valve upper cover 5, a control circuit board 6, and a housing 7, where the air pump 1 is of the model of JQF1418136, with the manufacturer: Shenzhen Jichuangxing Technology Co., Ltd. The air pump 1 may be chosen to have one air outlet hole, two air outlet holes, three or more air outlet holes according to actual needs. The air pump with two air outlet holes is selected in this embodiment. A one-way air outlet structure is processed on the pump valve connection base 2, and the one-way air outlet structure of the pump valve connection base 2 is opposite to and in communication with the air outlet hole of the air pump 1. The electromagnetic air valve lower base 3 is fixed onto the air pump 1 by a bolt. The normally open electromagnetic air valve 4 is disposed on the electromagnetic air valve lower base 3. The electromagnetic air valve upper cover 5 is disposed above the normally open electromagnetic air valve 4. The air outlet connector of the electromagnetic air valve upper cover 5 corresponds to the valve core of the normally open electromagnetic air valve 4. The normally open electromagnetic air valve 4 is open when power is off. The gas of the air pump 1 is discharged from the air outlet connector of the electromagnetic air valve upper cover 5 through the normally open electromagnetic air valve 4. When the normally open electromagnetic air valve 4 is powered on, the gas of the air pump 1 cannot be discharged from the air outlet connector of the electromagnetic air valve upper cover 5 through the normally open electromagnetic air valve 4. The control circuit board 6 is used to control the operation of the normally open electromagnetic air valve 4 and the air pump 1.

[0038] Referring to FIGS. 5 to 7, the pump valve connection base 2 includes a rubber sheet bracket 21 and a one-way rubber sheet 22. A connection protrusion 24 is processed on the bottom of the rubber sheet bracket 21, and the connection protrusion 24 is disposed on the air outlet hole of the air pump 1. A mounting groove is processed around the connection protrusion 24, and the mounting groove is provided with a sealing ring 8 therein. The mounting hole for the one-way rubber sheet is processed above the rubber sheet bracket 21, and an air vent hole 23 is processed around the mounting hole for the one-way rubber sheet. The one-way rubber sheet 22 is disposed in the mounting hole for the one-way rubber sheet and covers the air vent hole 23. A mounting groove is processed around the one-way rubber sheet 22, and the sealing ring 8 is disposed in the mounting groove.

[0039] Referring to FIGS. 8 to 9, a mounting groove 31 is processed on bottom of the electromagnetic air valve lower base 3, and the mounting groove 31 is provided with the pump valve connection base 2. A ventilation hole 32 is processed on the electromagnetic air valve lower base 3 at a position opposite to the one-way air outlet structure of the pump valve connection base 2, a mounting groove is processed on the electromagnetic air valve lower base 3 and around the ventilation hole 32, and a sealing ring is disposed in the mounting groove, and is used to achieve sealing between the electromagnetic air valve lower base 3 and the normally open electromagnetic air valve 4.

[0040] Referring to FIGS. 10 to 12, the normally open electromagnetic air valve 4 includes an outer frame 41, a wire rack 42, a valve core 43, a rubber plug 44, and a spring 45, where an axial air inlet groove 411 is processed on the bottom of the outer frame, the axial air inlet groove corresponds to the ventilation hole 32 of the electromagnetic air valve lower base 3; the wire rack 42 is disposed on the outer frame 41, and a varnished wire is wound outside the wire rack 42; the valve core 43 is sleeved in the wire rack 42, and grooves 431 are provided at the upper and lower ends of the valve core 43, and the rubber plugs 44 are disposed in the two grooves 341; the spring 45 is sleeved at the outer side of the butting section of the valve core 43 and the outer frame 41, and the valve core 43 and the wire rack 42 are in clearance fit to form a ventilation passage; the air inlet end of the ventilation passage is communicated with the axial air inlet groove 411, and when the valve core 43 is under the action of the spring 45, the rubber plug 44 is disposed directly above the axial air inlet groove 411. When the normally open electromagnetic air valve 4 is powered on, the rubber plug 44 can form sealing with the axial air inlet groove 411 under the action of an electromagnetic force, preventing the air pump 1 from inflating.

[0041] Referring to FIGS. 12 to 13, an air outlet passage 51 is disposed in the electromagnetic air valve upper cover 5, and the air outlet hole of the air outlet passage 51 is disposed on the side wall of the electromagnetic air valve upper cover. A noise-reduction cotton is pasted on the outer side of the air outlet hole of the air outlet passage, and is used to reduce the noise. An air vent hole 52 is processed on the air outlet passage 51 at a position corresponding to the rubber plug 44 on the upper end of the valve core 43, and an air inlet passage 53 is disposed on the side wall of the air vent hole 52, and the air inlet passage 53 is communicated with the air vent hole 52, the air outlet connector 54 and the normally open electromagnetic air valve 4. In a normal case, a seal forms between the rubber plug 44 on the upper end of the valve core 43 and the air vent hole 52 on the air outlet passage 51, and the air bag is inflated by the gas from the normally open electromagnetic air valve 4 through the air inlet passage 53 and the air outlet connector 54. When the normally open electromagnetic air valve 4 is powered on, the air pump 1 stops inflating, and the air in the air bag 1 is discharged through the air outlet connector 54, the air inlet passage 53, the air vent hole 52, and the air outlet passage 51.

[0042] The air outlet hole on the air pump 1 of the present application are respectively connected to the normally open electromagnetic air valves 4, and each normally open electromagnetic air valve 4 can individually control the inflation of different air outlet holes, which can achieve inflating of multiple air bags simultaneously, or selectively inflate several air bags of the multiple air bags, which is more full functional and more convenient to use.

[0043] Continuing to refer to FIG. 1, FIG. 8, FIG. 9, in order to detect the inflation of each air bag by the air pump 1 at all times, a mounting hole 33 for a pressure sensor is processed on the side wall of the electromagnetic air valve lower base 3. The mounting hole 33 for the pressure sensor communicates with the ventilation hole 32, and the a connection pipe 9 is disposed outside the mounting hole 33 for the pressure sensor, and the connection pipe 9 is connected with the pressure sensor 10, and is used to transmit a pressure signal to the pressure sensor 10. The pressure sensor 10 and a main control chip on the control circuit board 6 are electrically connected. The main control chip 6 is electrically connected with a drive pump valve chip, and the drive pump valve chip is electrically connected with a control pump interface and a control valve interface, and connected with the air pump 1 and the normally open electromagnetic air valve 4 by the control pump interface and the control valve interface (FIG. 14). When the main control chip detects that the pressure signal exceeds a preset value, the main control chip controls the drive pump valve chip so as to electrify the normally open electromagnetic air valve 4 and stop inflating the air bag to effectively protect the air bag and prevent the air bag from being inflating to explode. In addition, by setting the pressure value monitored by the main control chip, the height of the air bag can also be adjusted.

[0044] Further, in order to make the structure installation of pump-valve integrated machine more compact, the control circuit board 6 is disposed on the air pump and on one side of the normally open electromagnetic air valve 4 (see FIG. 1, FIG. 13), the air pump 1 is electrically connected with the normally open electromagnetic air valve 4 and the control circuit board 6, and the pressure sensor 10 is disposed on the control circuit board 6 and is disposed between the control circuit board 6 and the electromagnetic air valve lower base 3.

[0045] Further, in order to prevent the control circuit board 6 from being damaged during use, the electromagnetic air valve upper cover 5 and the electromagnetic air valve lower base 3 are each provided with a support column 11 at a side in contact with the control circuit board 6, to install and support the control circuit board 6.

[0046] Further, in order to connect the pump-valve integrated machine with the vehicle body, the pump-valve integrated machine is controlled by the control system in the vehicle body, so as to achieve the adjustment of the height of the pneumatic lumbar support. The control circuit board 6 is also provided with a button and power supply interface, and a vehicle body communication circuit electrically connected to the main control chip. The button and the power supply interface are connected with a button acquisition circuit and a power supply conversion circuit, and the button acquisition circuit is electrically connected with the main control chip, and the preset pressure valve of the main control chip is adjusted through a button on the vehicle body, achieving the functions such as parameter setting. The power supply conversion circuit is electrically connected with the main control chip through the chip interface (see FIG. 14).