DOPED TIN OXIDE PARTICLES AND DOPED TIN OXIDE SHELLS FOR CORE-SHELL PARTICLES
20220169525 · 2022-06-02
Assignee
Inventors
- T. Randall Lee (Houston, TX, US)
- Riddhiman Medhi (Houston, TX, US)
- Sang Ho Lee (Houston, TX, US)
- Chien-Hung Li (Kaohsiung City, TW)
- Allan J. Jacobson (Houston, TX, US)
- Tai-Chou Lee (Taoyuan City, TW)
Cpc classification
H01L21/02565
ELECTRICITY
C01P2002/80
CHEMISTRY; METALLURGY
B01J37/0213
PERFORMING OPERATIONS; TRANSPORTING
C01P2006/60
CHEMISTRY; METALLURGY
C01P2002/72
CHEMISTRY; METALLURGY
C01P2004/51
CHEMISTRY; METALLURGY
International classification
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to a strategy to synthesize antimony- and zinc-doped tin oxide particles with tunable band gap characteristics. The methods yield stable and monodispersed particles with great control on uniformity of shape and size. The methods produce undoped and antimony and zinc-doped tin oxide stand-alone and core-shell particles, both nanoparticles and microparticles, as well as antimony and zinc-doped tin oxide shells for coating particles, including plasmonic core particles.
Claims
1. A method for preparing doped tin oxide material, comprising: preparing a precursor solution, wherein the precursor solution consists of water, or wherein the precursor solution comprises core particles or core-shell particles; heating the precursor solution to at least 60° C.; adding a sodium stannate solution to the precursor solution to form a mixture comprising tin oxide material; preparing a doping solution, wherein the doping solution comprises an antimonate salt or a zinc salt; adding a specific amount of the doping solution to the mixture comprising tin oxide material to form a reaction mixture; heating the reaction mixture to at least 150° C. for a period of time; and collecting doped tin oxide material from the reaction mixture, wherein the doped tin oxide material comprises stand-alone tin oxide particles, tin oxide shells surrounding core particles, or tin oxide core-shell particles, and wherein the doped tin oxide material further comprises antimony or zinc.
2. The method of claim 1, wherein the precursor solution consists of water and wherein the doped tin oxide material comprises stand-alone tin oxide particles doped with antimony or zinc.
3. The method of claim 2, wherein the stand-alone tin oxide particles are tin oxide nanoparticles or tin oxide microparticles.
4. The stand-alone tin oxide particles doped with antimony or zinc prepared by the method of claim 2.
5. The method of claim 1, wherein the precursor solution comprises core particles or core-shell particles and wherein the doped tin oxide material comprises tin oxide shells doped with antimony or zinc.
6. The tin oxide shells doped with antimony or zinc prepared by the method of claim 5.
7. The method of claim 1, wherein the core particles are core nanoparticles or core microparticles.
8. The method of claim 1, wherein the doped tin oxide material comprises tin oxide shells surrounding core particles, and wherein the tin oxide shells are doped with antimony or zinc.
9. The method of claim 1, wherein the core particles are plasmonic core particles.
10. The method of claim 1, wherein the core particles are solid particles.
11. The method of claim 1, wherein the core-shell particles are core-shell nanoparticles or core-shell microparticles.
12. The method of claim 1, wherein the core-shell particles are plasmonic core-shell particles.
13. The method of claim 1, wherein the core particles are metal nanoparticles and wherein the doped tin oxide material comprises tin oxide shells doped with antimony or zinc surrounding metal nanoparticle cores.
14. The tin oxide shells doped with antimony or zinc surrounding metal nanoparticle cores prepared by the method of claim 13.
15. The method of claim 9, wherein the metal nanoparticles are gold nanoparticles and wherein the doped tin oxide material comprises tin oxide shells doped with antimony or zinc surrounding gold nanoparticle cores.
16. The tin oxide shells doped with antimony or zinc surrounding gold nanoparticle cores prepared by the method of claim 11.
17. The method of claim 1, wherein the core particles are hollow gold-silver nanoshells, wherein the core particles are plasmonic, and wherein the doped tin oxide material comprises tin oxide shells doped with antimony or zinc.
18. The tin oxide shells doped with antimony or zinc prepared by the method of claim 17.
19. The method of claim 1, wherein the antimonate salt is sodium antimonate.
20. The method of claim 1, wherein the zinc salt comprises a mixture of zinc nitrate and sodium hydroxide.
21. The method of claim 1, wherein the doping solution comprises sodium antimonate and wherein the doped tin oxide nanomaterial comprises antimony.
22. The method of claim 1, wherein the doping solution comprises a mixture of zinc nitrate and sodium hydroxide and wherein the doped tin oxide nanomaterial comprises zinc.
23. A doped tin oxide shell particle comprising: a hollow plasmonic nanoshell forming an inner hollow plasmonic core; and doped tin oxide deposited on the inner hollow plasmonic core to form a doped tin oxide nanoshell.
24. The doped tin oxide shell particle of claim 23, wherein the hollow plasmonic nanoshell is a hollow gold-silver nanoshell.
25. The doped tin oxide shell particle of claim 23, wherein the doped tin oxide comprises antimony or zinc.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0036] The present disclosure relates to stable, spherical, monodispersed, undoped, and antimony- and zinc-doped tin oxide stand-alone and core-shell particles, as well as antimony- and zinc-doped tin oxide shells surrounding plasmonic metal particle cores, with a tunable band gap.
[0037] The present disclosed methods are useful for the preparation of doped tin oxide stand alone and core-shell nanoparticles and microparticles. As used herein, the term “nanoparticles” refers to particles having a diameter or a critical dimension of less than 500 nm. The term microparticles refers to particles having a diameter or a critical dimension of greater than or equal to 500 nm and up to about 500 μm. The nanoparticles and microparticles that serve as core particles and may be coated or otherwise prepared according to the methods described herein may be metal or non-metal, plasmonic or non-plasmonic, and may generally be made up of any suitable material for the desired application. The examples and methods described more specifically herein may be adapted for various sizes of particles and various core particle materials.
[0038] This is the first reported method for growing any kind of doped tin oxide-coated particles. Doped tin oxide-coated particles have not been synthesized previously. The doped tin oxide core-shell nanoparticles described in this disclosure combine the properties of tunable wide band gap tin oxide materials with plasmonic metal cores that are tunable across UV, visible, and near-IR wavelengths. This drastically expands their optical response characteristics and broadens the scope of their applications. For the stand-alone doped tin oxide nanoparticles, the methodologies described here are the first to report easy, reliable, stable, and uniform preparation. This enables the ready application of these materials for the controlled fabrication of various devices and systems that can utilize their unique properties.
[0039] In preferred embodiments, the present disclosure relates to a strategy to synthesize stand-alone antimony- and zinc-doped tin oxide nanoparticles with tunable band gap characteristics. The methods described herein yield stable and monodispersed particles with great control on uniformity of shape and size. The band gap of the tin oxide nanoparticles (3.89 eV) was successfully tuned upon antimony doping (3.66 eV) and zinc doping (3.85 eV). Other dopants may be used as well, such as indium to give indium in oxide (ITO) shells. In preferred embodiments, these doped nanoparticles with tunable band gap can be deposited onto various substrates to make electrodes, solar cells, multi-layered devices, CMOS electronics; or dispersed into various other media for UV absorption filters, photocatalysis, anti-bacterial applications, air and water treatment. Preferred embodiments also relate to coated plasmonic nanoparticles, especially gold nanoparticles, nanoshells, nanorods, nanostars, and the like, and gold-silver nanoshells with tin oxide and antimony- and zinc-doped tin oxide shells. The plasmonic core-shell nanoparticles exhibit strong extinctions in the UV, visible, and near-IR regions, and the position of the extinction maximum (λ.sub.max) can be tuned within this region. Incorporation of the Au NP and GS-NS core also effectively suppressed electron-hole recombination in the various tin oxide materials. This further establishes the combined effectiveness of doping and plasmonics in expanding the utility of tin oxide nanoparticles, which can be extended to other traditional semiconductor materials. On the whole, the methods described herein allow one to reliably synthesize tailored nanoparticles for targeted applications in catalysis, air and water treatment, solar cells, gas sensors, photovoltaics, optoelectronics, and CMOS technologies.
[0040]
[0041] In preferred embodiments, gold nanoparticles (Au NPs) were synthesized for use in the preparation of SnO.sub.2-Coated, ATO-Coated, and ZTO-Coated Au NPs. Any suitable synthesis route for Au NPs may be used. In preferred embodiments, the Au NPs may be synthesized by one of two routes. In Route A, gold nanoparticles were synthesized according to a method previously reported. In a 250-mL round-bottom flask, a solution containing 1% HAuCl.sub.4 (0.5 mL) was diluted with H.sub.2O (to 150 mL) and then heated to boiling with stirring. An aliquot of a 1.0 wt % sodium citrate solution (10 mL) was added quickly to the hot HAuCl.sub.4 solution. The solution changed color within an hour from light yellow to dark red. In Route B, in a 500-mL beaker, a solution containing 1% HAuCl.sub.4 (2 mL) was diluted with H.sub.2O (to 400 mL) and then heated to boiling with stirring. An aliquot of a 1.0 wt % sodium citrate solution (10 mL) was added quickly to the hot HAuCl.sub.4 solution and boiled for about 25 min until the color changed from light yellow to dark red. The Au NPs were then used in a precursor solution to be coated with SnO.sub.2, ATO, or ZTO, as discussed below.
[0042] In preferred embodiments involving the coating of core-shell nanoparticles, or nanoshells, especially hollow gold-silver nanoshells (GS-NSs), silver nanoparticles (Ag NPs) must be synthesized. Any suitable synthesis route for Ag NPs may be used. Preferably, silver nanoparticles can be prepared via modification of the citrate reduction method previously reported. In this preferred embodiment, the first step was to heat 95 mL of water in a 250-mL round-bottom flask to 100° C. A 1-mL aliquot of 5 mM ascorbic acid solution was added to the flask, which was then heated to 120° C. Concurrently, 0.0167 g AgNO.sub.3 (0.0100 mmol) was added to 2 mL of water, 2 mL of 1% sodium citrate solution, and 50 μL of 7 μM KI solution in a 50-mL centrifuge tube, which was then sonicated for 10 min. Afterward, the contents of the centrifuge tube were added to the flask followed by refluxing at 120° C. for 1 h. A brownish-yellow colored solution formed, which was consistent with the presence of silver nanoparticles. The solution was allowed to cool to rt and then centrifuged at 8000 rpm for 15 min. After removing the supernatant, the residue was redispersed in 12.5 mL of Milli-Q water.
[0043] To prepare the hollow gold-silver nanoshells (GS-NSs), in preferred embodiments, a modified version of a recipe previously reported is preferably used. A basic solution of gold salt (K-gold solution) can be prepared using a method previously reported. Specifically, 0.025 g of potassium carbonate (K.sub.2CO.sub.3) was added to 100 mL of Milli-Q water, which was then infused with varying amounts of 1% HAuCl.sub.4.xH.sub.2O solution under stirring. The mixture (initially yellow in color), became colorless after 30 min of stirring. The flask was then covered with aluminum foil to shield it from light and stored in a refrigerator overnight. A solution of the silver nanoparticles (11 mL), prepared as described above, was then added to 100 mL of the K-gold solution and stirred for ˜5 h to yield a blue colored solution. The reaction was monitored by UV-vis spectroscopy, and the reaction was stopped when the extinction peak corresponding to Ag NPs, at ˜430 nm, disappeared in the UV-vis spectra. The reaction time dictated the final position of the UV-vis maximum. As such, the reaction can be monitored using UV-Vis spectroscopy and run until the desired maximum is observed. The solution was then centrifuged at 8000 rpm for 15 min. After removing the supernatant, the residue was redispersed in 11 mL of Milli-Q water.
[0044] Preferred embodiments herein relate to methods for synthesis of SnO.sub.2, ATO, and ZTO nanoparticles (NPs), as well as SnO.sub.2-Coated, ATO-Coated, and ZTO-Coated Au NPs and GS-NSs. Reaction parameters for the synthesis of these stand-alone particles and core-shell particles—labeled as SnO.sub.2, ATO, and ZTO NPs, and Au@SnO.sub.2, Au@ATO, Au@ZTO, GS-NS@SnO.sub.2, GS-NS@ATO, GS-NS@ZTO, respectively, are shown in Table 1 in
[0045] In preferred embodiments, a one-step hydrothermal method is used to form tin oxide and doped tin oxide nanoparticles, as shown in Scheme 1 in
[0046] For Au@SnO.sub.2, GS-NS@SnO.sub.2 NPs, and SnO.sub.2 NPs, the mixture is preferably stirred at 60° C. for 7-20 min and then allowed to cool to rt. A purple colloidal solution is obtained in the case of Au NPs, consistent with a SnO.sub.2 coating. To achieve a more crystalline state of tin oxide, the mixture may be heated to 150° C. for 5 h under pressure. All the colloidal particles may be collected by centrifugation and washed with deionized water to remove any unreacted species and impurities.
[0047] General preferred synthesis methods for ATO NPs and ATO Coated NPs also require the initial selection of a suitable precursor solution—water, Au NPs, or GS-NSs. The precursor solution (AuNPs/GS-NSs/water) as detailed in Table 1 in
[0048] General preferred synthesis methods for ZTO NPs and ZTO Coated NPs also require the initial selection of a suitable precursor solution—water, Au NPs, or GS-NSs. The precursor solution (AuNPs/GS-NSs/water) as detailed in Table 1 in
[0049] For ATO NPs, in preferred embodiments, antimony doping is achieved using sodium antimonate while for the ZTO NPs, zinc doping is achieved using zinc nitrate and sodium hydroxide precursors. With reference to Table 1 in FIGS. 2, 0.0496 g, 0.0372 g, and 0.0496 g of NaSbO.sub.3.3H.sub.2O were used to prepare the sodium antimonate solution for the Au@ATO, GS-NS@ATO and ATO NPs, respectively. The pressure induced by the high reaction temperature (˜150° C.) in closed vessels also improves the crystallinity of the tin oxide materials. Experiments with stainless steel autoclaves and temperatures of ˜150° C. showed that the autoclaves yielded more crystalline tin oxide, ATO and ZTO phases than simple glass round bottom flasks at 60° C. However, upon repeated trials to coat the Au NPs and GS-NSs, a high number of free tin oxide particles were found. It was theorized that difficulties in cleaning the autoclaves was leading to ineffective removal of tin oxide nucleation sites. To address the issue, glass pressure vessels, capable of withstanding temperatures of ˜150° C., with Teflon caps are preferably used. Consistent results were found when the glass pressure vessels were used with few tin oxide particles when coating the Au NPs and GS-NSs. The increased yield was attributed to a more effective cleaning of the glassware with aqua regia after each synthesis. Analysis by SEM and TEM showed that even in the absence of any surfactant, the tin oxide nanoparticles were well dispersed, spherical, and uniformly sized, as shown in
[0050] Additional preferred embodiments relate to the synthesis of SnO.sub.2-, ATO-, and ZTO-coated Au NPs. The strategy used to prepare SnO.sub.2-coated (Au@SnO.sub.2) and doped SnO.sub.2-coated Au NPs (Au@ATO and Au@ZTO) is outlined in Scheme 1 (
[0051] SEM and TEM were used to determine the size and morphology of the nanoparticles.
[0052] Additional preferred embodiments relate to the synthesis of SnO.sub.2-, ATO-, and ZTO-coated GS-NSs. Gold-silver nanoshells can be prepared in two steps as described in Scheme 1 in
[0053]
Example 1. Composition and Structural Analysis
[0054] Silver nitrate, potassium iodide, ascorbic acid, sodium stannate trihydrate and zinc nitrate were purchased from Sigma-Aldrich and used without further purification. Hydrogen tetrachloroaurate(III) hydrate (Strem), trisodium citrate (EM Science), potassium carbonate (J. T. Baker), sodium antimonate trihydrate (Alfa Aesar), and sodium hydroxide (Flinn Scientific Inc.) were purchased from the indicated suppliers and used without modification. Water was purified to a resistance of 18 MΩ-cm (Academic Milli-Q Water System, Millipore Corporation). All glassware used during the experiments was cleaned in a base bath followed by piranha solution (3:1 H.sub.2SO.sub.4:H.sub.2O.sub.2) or aqua regia solution (3:1 HCl: HNO.sub.3), and then dried in the oven prior to use.
[0055] All of the hybrid nanoparticles were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), dynamic light scattering (DLS), X-ray photoelectron spectroscopy (XPS), and X-ray diffraction (XRD). Separately, their optical properties were evaluated by UV-vis spectroscopy, diffuse reflectance spectroscopy (DRS) and photoluminescence spectroscopy (PL).
[0056] The NPs were imaged using a scanning electron microscope (SEM, LEO-1525) operating at an accelerating voltage of 15 kV. For high-resolution SEM images, a focused ion beam instrument (FIB; FEI-235) was used. All SEM samples were deposited on a silicon wafer. For improved resolution, the NPs were also evaluated using a JEM-2000 FX transmission electron microscope (TEM) operating at an accelerating voltage of 200 kV. All TEM samples were deposited on 300 mesh holey carbon-coated copper grids and dried overnight before analysis. Energy-dispersive X-ray spectroscopy (EDX) data were collected by an EDX attached to the FIB instrument, providing the elemental composition of the particles. X-ray diffraction (XRD) measurements were obtained using a Siemens, Model D5000 X-ray diffractometer. A concentrated sample of the nanoparticles in water was deposited on a piranha-cleaned glass slide, and XRD data were obtained using Cu Kα radiation over the 20 range of 20°-100°. The collected XRD data was analyzed using X′PERT PRO PANalytical software. X-ray photoelectron spectroscopy (XPS) data were collected using a PHI 5700 X-ray photoelectron spectrometer equipped with a monochromatic Al Kα source with 10 mA emission current and 15 kV emission bias. Concentrated samples of the nanoparticles in water were dropped on copper-tape-covered silicon wafers and dried overnight in a vacuum desiccator. Before sample preparation, the copper-tape-covered slides were washed with Milli-Q Water followed by ethanol several times before being dried with nitrogen gas. UV-Vis extinction spectra were obtained using a Cary 50 Scan UV-vis spectrometer. Diffuse Reflectance Spectroscopy (DRS) was obtained in the powdered solid state using a Carry 5000 UV-Vis NIR spectrometer from Agilent Technologies. Measurements of the particle size (hydrodynamic diameter) were performed using Malvern Zetasizer and Malvern Nanosight instruments. Photoluminescence measurements were carried out using a Perkin-Elmer LS55 fluorometer. Excitation wavelengths of 315 nm and 200 nm with cut-off filters at 390 nm and 430 nm, respectively, were used to ensure complete excitation and minimize noise.
[0057] Analysis by XPS was performed to determine the composition of the surface of the particles, shown in
[0058] Powder XRD patterns were collected to confirm the phases present in the nanoparticles and are shown in
[0059] Diffuse Reflectance Spectroscopy (DRS) measurements were conducted to determine the optical band gap of the tin oxide materials. The nanoparticle solution was centrifuged, and dried and DRS data was collected in the solid state.
[0060] UV-vis spectroscopy was used to evaluate the optical extinction properties of the nanoparticles. In previous studies, gold nanoparticles and gold-silver nanoshells have typically exhibited strong activity in the visible and near-IR region due to localized surface plasmonic resonance. Localized surface plasmonic resonance (LSPR) is a unique property exhibited by metal nanoparticles and nanoshells where surface electrons couple with the incident light and oscillate in the same frequency, leading to unusual extinction observed in the visible region.
[0061] Extinction spectra for the GS-NSs is presented in
[0062] To examine the effect of the GS-NS core in quenching the electron hole recombination in the tin oxide-based materials photoluminescence studies were conducted. Photoluminescence measurements were first carried out for all the samples with an excitation wavelength of 315 nm. For the purpose of meaningful comparison, photoluminescence intensities were normalized with respect to particle concentration and volume percent of tin oxide material per particle, as shown in
[0063] Au NPs have been typically used to quench electron-hole recombination in TiO.sub.2 and SnO.sub.2 photocatalysts. Previous studies with gold-decorated TiO.sub.2 nanoparticles exhibited effective suppression of electron-hole recombination leading to higher photocatalytic activity. In studies conducted by Khan et al. it was observed that photoelectrodes made of tin oxide nanoparticles exhibited higher anodic and cathodic current under visible light irradiation when decorated with Au. This enhancement seems to have direct correlation to their observation that the Au decoration significantly suppressed electron-hole recombination in the tin oxide nanoparticles. Also, gold-decorated tin oxide nanoparticles showed an approximately fourfold increase in photocatalytic activity as well. Studies showed that the suppression of electron-hole recombination per particle was effective with Au NP cores inside as well. The decrease in the PL intensities per particle are quite similar for all the tin oxide-coated particles for both the Au NP and GS-NS cores. Overall, incorporation of GS-NS cores within tin oxide materials leads to an nearly complete suppression of electron-hole recombination along with a much broader extinction in the visible region. Thus, the GS-NS particles are arguably the most effective cores. A combination of these two factors renders these unique hybrid particles to be incredibly attractive for photocatalytic and photoelectronic applications.