DEVICE AND METHOD FOR APPLYING A MATERIAL BEAD
20220168772 · 2022-06-02
Inventors
Cpc classification
B05B1/32
PERFORMING OPERATIONS; TRANSPORTING
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B05C5/0225
PERFORMING OPERATIONS; TRANSPORTING
B29C48/302
PERFORMING OPERATIONS; TRANSPORTING
B05C5/0216
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The application relates to a device for applying a bead of material. The device comprises a flexible nozzle body which defines a flow-through volume through which a material can flow for the bead of material, which is at least partially delimited by a walling formed by the nozzle body, having a feed opening for feeding the material into the flow-through volume. The nozzle body defines a mouth region through which the material can exit from the volume. Furthermore, the device comprises an actuator system, which is arranged on the nozzle body and is set up to change a cross section of the mouth region while deforming the nozzle body. The walling forms a barrier between the flow-through volume and the actuator system. The application further relates to a method for using the device.
Claims
1. A device for applying a bead of material, comprising a flexible nozzle body which defines a flow-through volume through which a material for the bead of material can flow and which is at least partially delimited by a walling formed by the nozzle body, having a feed opening for feeding the material into the flow-through volume, the nozzle body defining a mouth region through which the material can exit the volume, an actuator system which is arranged on the nozzle body and which is set up to change a cross section of the mouth region while deforming the nozzle body, the walling forming a barrier between the flow-through volume and the actuator system.
2. The device according to claim 1, wherein the flow-through volume is designed as an inner cavity of the nozzle body which is delimited by the walling formed by the nozzle body, wherein the mouth region is formed by an outlet opening for the material facing away from this feed opening.
3. The device according to claim 1, wherein the flow-through volume is designed as a half-open volume which is open at the bottom and in the mouth region and which is delimited at least at the top and on two opposite sides by the walling formed by the nozzle body.
4. The device according to claim 1, wherein the actuator system comprises at least one finger which can be moved by an actuating unit and which is fastened to the nozzle body one of (1) at a border the mouth region and (2) in the vicinity of the border of the mouth region.
5. The device according to claim 1, wherein the actuator system is arranged on an outside of the nozzle body.
6. The device according to claim 1, wherein the actuator system for the nozzle body forms a shaping external structure having a variable shape, against which the nozzle body can be pressed under conveying pressure.
7. The device according to claim 1, wherein at least one of (1) the nozzle body has an outwardly bent section in the region of the border of the mouth region, and (2) the nozzle body has holding structures in the region of the border of the mouth region.
8. The device according to claim 1, wherein the actuator system is connected to the nozzle body in a form-fitting manner.
9. The device according to claim 7, wherein at least one of (1) at least one of the outwardly bent region of the nozzle body is put over the actuator system for fastening to the actuator and is hooked behind on the actuator system; and (2) wherein the holding structures are connected to complementary structures of the actuator system.
10. The device according to claim 2, wherein the actuator system engages one of (1) in an upper border section of the border of the outlet opening and (2) in the vicinity of the upper border section, so that the cross section of the outlet opening can be adjusted by deforming the upper border section by means of the actuator system.
11. The device according to claim 10, wherein a lower border section facing away from the upper border section is at least one of recessed and incised.
12. The device according to claim 10, wherein for the lower border section facing away from the upper border section, a fixed shape is predetermined by a frame structure.
13. The device according to claim 10, wherein the lower border section facing away from the upper border section is held in a freely deformable manner.
14. The device according to claim 10, wherein the actuator system also engages in the lower border section facing away from the upper border section in the vicinity of the lower border section, so that the cross section of the outlet opening can be adjusted by deforming at least one of the upper and lower border section by means of the actuator system.
15. The device according to claim 14, wherein the actuator system is arranged symmetrically around the output opening.
16. The device according to claim 1, comprising a tilt actuator system which is set up to tilt one of the mouth region and the outlet opening of the nozzle body with respect to a plane defined by its cross section in the relaxed state while deforming the nozzle body.
17. The device according to claim 16, wherein the tilt actuator system is formed by the actuator system for changing the cross section of the one of the mouth region and the outlet opening of the nozzle body.
18. The device according to claim 16, wherein the tilt actuator system is provided as a further actuator system in addition to the actuator system for changing the cross section of the one of the mouth region and the outlet opening of the nozzle body.
19. The device according to claim 1, wherein the nozzle body is open on an end face opposite the mouth region.
20. The device according to claim 1, wherein the nozzle body forms a buffer volume.
21. The device according to claim 1, wherein the actuator system for changing the cross section of the outlet opening of the nozzle body comprises at least two.
22. The device according to claim 1, wherein the nozzle body is designed as a disposable product for single use.
23. The device according to claim 1, wherein the nozzle body is at least one of designed in one piece and is manufactured additively.
24. The device according to claim 1, wherein the nozzle body is at least one of made of a highly flexible plastic and from a highly elastic silicone and has a spatially varying Shore hardness.
25. The device according to claim 1, wherein the nozzle body allows an increase in at least one of the width and the height of the cross section of the mouth region by at least 50%, compared to the relaxed state of the mouth region.
26. The device according to claim 1, further comprising a sensor for detecting a contour of the bead of material.
27. A device for applying a bead of material, comprising: a flexible nozzle body which has an inner cavity through which a material for the bead of material can flow and which is delimited by a walling formed by the nozzle body, having a feed opening for feeding the material into the inner cavity and a outlet opening for the material facing away from this feed opening, an actuator system which is arranged on the nozzle body and which is set up to change a cross section of the outlet opening of the nozzle body while deforming the nozzle body, the walling forming a barrier between the inner cavity and the actuator system.
28. A method for using the device according to claim 1, wherein a viscous material is used to produce a stable bead of material, the contour of which is defined by the cross section of the mouth region.
29. The method, according to claim 28, further comprising the following steps: feeding a material for the bead of material through the feed opening so that the material exits from the outlet opening and, while the material exits from the outlet opening, moving the device along an application surface, so that the bead of material is formed on the application surface by the exiting material, and changing the cross section of the outlet opening by the actuator system for changing a contour of the bead of material.
30. The method according to claim 28, wherein the device is placed on an application surface so that the application surface delimits the flow-through volume downwards in order to form a cavity with an outlet opening, which is defined by the mouth region and the application surface, further comprising the steps: feeding a material for the bead of material through the feed opening in the cavity so that the material exits from the outlet opening and, while the material exits from the outlet opening, moving the device along an application surface, so that the bead of material is formed on the application surface by the exiting material, and changing the cross section of the mouth region by the actuator system for changing a contour of the bead of material.
31. The method according to of claim 28, wherein at least 100 g, of material are applied per minute.
32. The method according to claim 28, wherein the bead of material has a width of at least 20 mm.
33. The method according to claim 28, wherein at least one beads of material is produced using the same nozzle body and the at least one bead of material has a total weight of at least 100 kg.
34. The method according to claim 28, wherein the application surface is a surface of a wind turbine component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0088] Embodiments are disclosed in the accompanying drawings. Shown therein:
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
DETAILED DESCRIPTION OF THE DRAWINGS
[0098]
[0099] Furthermore, an actuator system is arranged on the nozzle body 1. It is set up to change a cross section of the outlet opening 1a while deforming the nozzle body 1.
[0100] The walling that delimits the inner cavity forms a barrier between the inner cavity and the actuator system. This ensures that the actuator system is not contaminated by the material. Only the nozzle body 1 is in contact with the material and can be disposed of after use.
[0101] The actuator system comprises five fingers 2, each of which can be moved by actuating units 3. The fingers 2 run on a border 1b of the outlet opening 1a or in the vicinity of the border 1b of the outlet opening 1a and are fastened on the nozzle body 1. The actuating units are designed pneumatically or electromechanically or designed to be adjusted manually. The actuator system is arranged on an outside of the nozzle body 1. The actuator system extends along the outside of the nozzle body and thus forms a shaping external structure for the nozzle body 1 having a shape that can be changed by the actuating units. This means that the actuator system not only deforms the outlet opening 1a but can also influence the shape of the nozzle body 1 along its length. When using the device, the flexible nozzle body 1 is pressed against the supporting and shaping external structure by the applied conveying pressure. There is a functional separation between the supporting and shaping external structure and the inner, flexible nozzle body, which is in direct contact with the conveying material and separates it from the external structure.
[0102] The actuator system furthermore comprises a base body 6 on which a plurality of holders 4 are arranged. The holders are connected to the fingers 2. The fingers 2 can be actively moved individually manually, pneumatically or electromechanically via the actuating units 3. A passive adjustment via a central element such as a template is also conceivable. There is also a fastening option for the feed hose on the base body.
[0103] The actuator system engages in an upper border section of the border 1b of the outlet opening 1a. The cross section of the outlet opening 1a can thus be adjusted by deforming the upper border section by means of the actuator system. A lower border section facing away from the upper border section is kept freely deformable and can adapt to a surface shape of an application surface when it is pressed against it when the device is used. The five fingers 2 of the actuator system are arranged so that they can deform the upper border section while the lower border section remains straight. The lower border section can be kept under tension by the fingers 2 which are arranged furthest out, or an opening width of the outlet opening 1a can be set. For example, opening widths can be adjustable between 50 mm and 200 mm. The fingers 2 are also arranged so that a triangular shape can be specified for the outlet opening 1a.
[0104]
[0105]
[0106]
[0107] The form-fitting connection shown enables easy connection and removal of the nozzle body. The device can thus be brought into a state of use by pulling the bent region of the nozzle body 1 over the fingers 2. After use, the nozzle body 1 can be pulled off and disposed of. There is no need to clean the actuator system, since the actuator system does not come into contact with the material while the device is in use.
[0108] In other embodiments, alternatively or additionally, fastening can be provided by means of tensioning straps and/or according to the principle of a circlip and/or by means of clamping strips.
[0109]
[0110] The arrangement of the actuator system corresponds to that shown in
[0111] The incision constitutes an expansion of the outlet opening in the negative z direction if the axis system defined in
[0112] A section 1e of the border 1b of the outlet opening 1a that delimits the incision and is located on the underside of the nozzle body 1 is flexible and freely deformable in order, as also described in connection with
[0113]
[0114] In the embodiment shown, a frame structure 6 is arranged around the nozzle body 1. The actuator system is fastened to the frame structure 6, wherein the fingers 2 extend in the plane defined by the outlet opening 1a and are linearly movable within this plane by the actuator system.
[0115] The actuator system is pivotably fastened to the frame structure, and the device has a further actuator system 7 as a tilt actuator system for angular adjustment. This engages the actuator system to change the cross section of the outlet opening 1a. In turn, it comprises further linearly adjustable fingers with associated actuator systems. The tilt actuator system can cause the actuator system to pivot in order to change the cross section of the outlet opening 1a, as a result of which the outlet opening 1a is also tilted. An angle change in the outlet cross section can therefore be brought about via the further actuator system 7. This makes it possible to change the angle at which the bead of material exits relative to the application surface. If the angle of the outlet opening 1a is changed in this way, the nozzle body 1 is deformed and the outlet opening is tilted particularly with respect to a plane defined by its cross section in the relaxed state.
[0116] The fingers 2 of the actuator system for changing the cross section of the outlet opening 1a engage the upper border section, while the lower border section is fastened to the frame structure 6 so that a straight shape is fixed therefor. A connecting line, along which the lower border section is connected to the frame structure, represents an axis of rotation for the tilting movement, which can be brought about by the second actuator system 7 for the outlet opening 1a.
[0117] One side of the frame structure 6 represents a base surface 6a which, when the device is used, is at the bottom (see
[0118] In the example of
[0119]
[0120] The fingers 2 are here again connected to the nozzle body at the border 1b of the outlet opening 1a by pulling over a bent region of the nozzle body 1.
[0121] Aspects of the method for using the device are to be clarified even further with the aid of
[0122] A material for the bead of material 9 is fed into the inner cavity through the feed hose 5, which is connected to the feed opening, and then exits the outlet opening 1a on the opposite side and forms the bead of material 9. In this case, while the material exits from the outlet opening 9, the device is moved in the direction of the arrow shown in the figure along the application surface. The cross section of the outlet opening 1a is changed by the actuator system for changing a contour of the bead of material 9 in order to change the geometry of the bead of material 9. A triangular shape for the bead of material 9 is shown in
[0123]
[0124] For example, between 3 kg and 20 kg of material are applied per minute in the method. A width of the bead of material 9 can be between 50 mm and 200 mm, for example.
[0125] It can be provided that one or more beads of material 9 are produced using the same nozzle body 1 and that the one or the more beads of material 9 have a combined weight of between 800 kg and 3000 kg. It can be provided that the nozzle body 1 is disposed of after the creation of this one or more beads 9 of material, so that the nozzle body 1 does not need to be cleaned.
[0126] The application surface can be, for example, a surface of a wind turbine component, for example, preferably a wind turbine rotor blade.
[0127]
[0128] The nozzle body 1 is a one-piece, additively manufactured body which has the inner cavity and tapers from the outlet opening 1a towards the feed opening ld. The outlet opening 1a can be seen in
[0129] The nozzle body 1, including the bent region, is manufactured additively. If a recessed lower border section or an incision is provided (see
[0130] At the end of the feed opening 1d, the nozzle body forms a tubular connecting piece, which constitutes a connection option for the feed hose.
[0131] A wall thickness of the nozzle body 1 can be spatially constant or vary. For example, the wall thickness in the region of the connecting piece can be increased.
[0132] The nozzle body 1 is made of a highly flexible rubber-like plastic, for example, from the Tango family or from the Agilus30 family from Stratasys Ltd., and has a Shore hardness of between 10 and 95 or between 27 and 95. The Shore hardness of the nozzle body 1 can vary locally in order, for example, to achieve good deformability at the outlet opening 1a and to prevent deformation of the connecting piece 1c, for example, to prevent the feed hose 5 from sliding off.
[0133] The nozzle body 1 is intended for single use.
[0134]
[0135]
[0136] The device shown in
[0137] When using the device according to
[0138] The application surface 11 closes off the half-open volume at the bottom and also delimits the outlet opening 1a, which is otherwise surrounded by a border 1b of the mouth region. The arrow drawn under the device represents the direction of movement during application. Via the feed opening, material is fed into the volume delimited by the nozzle body and application surface, which material then exits through the outlet opening 1a and forms the stable bead of material, the contour of which is defined by the outlet opening 1a.
[0139] An actuator system 3, 3′, which is arranged on the nozzle body, is set up to change a cross section of the mouth region while deforming the nozzle body. The walling forms a barrier between the flow-through volume and the actuator system.
[0140]
[0141] Furthermore, the nozzle body comprises lateral holding structures 1j. These are also connected to the support structure 12 and enable the nozzle body to be pressed against the application surface 11. These lateral holding structures 1j are provided at the lower end of the sides of the walling and are designed there as outwardly bent sections with round beads, which enable a form fit with complementary structures of the support structure 12. They extend over an entire length of the nozzle body 1. The lateral holding structures 1j connected to the support structure enable the width of the nozzle body 1 to be fixed when it is under the pressure of the material flowing through it and/or is deformed by the actuator system 3 arranged above, and a pressing of the nozzle body against the application surface 11, whereby material exiting unintentionally on the side can be prevented. The lateral holding structures are also connected to the supporting structure via an actuator system. This actuator system associated with the lateral holding structures 1j enables, particularly, a widening of the nozzle body and thus also of the cross section of the mouth region and thus of the outlet opening. For this purpose, further actuating units 3′ designed as linear actuators are provided in the support structure 12, which are visible in the plan view in
[0142] The view from below shown in
[0143]
[0144] The nozzle body is made of highly elastic silicone and allows a simultaneous enlargement of the cross section of the mouth region by more than 100% in width and height.
[0145] The application relates to the following aspects, among others:
[0146] 1. A device for applying a bead of material (9), comprising [0147] a flexible nozzle body (1) which has an inner cavity through which a material for the bead of material (9) can flow and which is delimited by a walling formed by the nozzle body, having a feed opening (1d) for feeding the material into the inner cavity and a outlet opening (1a) for the material facing away from this feed opening (1d), [0148] an actuator system which is arranged on the nozzle body (1) and which is set up to change a cross section of the outlet opening (1a) of the nozzle body (1) while deforming the nozzle body (1), the walling forming a barrier between the inner cavity and the actuator system.
[0149] 2. The device according to aspect 1, wherein the actuator system comprises at least one finger (2) which can be moved by an actuating unit (3) and which is fastened to a border (1b) of the outlet opening (1a) or in the vicinity of the border (1b) of the outlet opening (1a) on the nozzle body (1).
[0150] 3. The device according to any one of the preceding aspects, wherein the actuator system is arranged on an outside of the nozzle body (1).
[0151] 4. The device according to aspect 3, wherein the actuator system for the nozzle body (1) forms a shaping external structure having a variable shape, against which the nozzle body (1) can be pressed under conveying pressure.
[0152] 5. The device according to any one of the preceding aspects, wherein the nozzle body (1) has an outwardly bent section in the region of the border (1b) of the outlet opening (1a).
[0153] 6. The device according to any one of the preceding aspects, wherein the actuator system is connected to the nozzle body (1) in a form-fitting manner, wherein the outwardly bent region of the nozzle body (1) is preferably put over the actuator system for fastening to the actuator system and/or is hooked behind on the actuator system.
[0154] 7. The device according to any one of the preceding aspects, wherein the actuator system engages in an upper border section of the border (1b) of the outlet opening (1a) or in the vicinity of the upper border section, so that the cross section of the outlet opening (1a) can be adjusted by deforming the upper border section by means of the actuator system.
[0155] 8. The device according to aspects, wherein a lower border section facing away from the upper border section is recessed and/or incised.
[0156] 9. The device according to aspect 7 or 8, wherein for the lower border section facing away from the upper border section, a fixed shape is predetermined by a frame structure (6).
[0157] 10. The device according to aspect 7 or 8, wherein the lower border section facing away from the upper border section is held in a freely deformable manner.
[0158] 11. The device according to aspect 7 or 8, wherein the actuator system also engages in the lower border section facing away from the upper border section in the vicinity of the lower border section, so that the cross section of the outlet opening (1a) can be adjusted by deforming the upper and/or lower border section by means of the actuator system.
[0159] 12. The device according to aspect 11, wherein the actuator system is arranged symmetrically around the output opening, preferably with rotationally symmetrically arranged fingers (2) which are fastened to the border (1b) or in the vicinity of the border (1b) of the outlet opening (1a).
[0160] 13. The device according to any one of the preceding aspects, comprising a tilt actuator system which is set up to tilt the outlet opening (1a) of the nozzle body (1) with respect to a plane defined by its cross section in the relaxed state while deforming the nozzle body (1).
[0161] 14. The device according to aspect 13, wherein the tilt actuator system is formed by the actuator system for changing the cross section of the outlet opening (1a) of the nozzle body (1).
[0162] 15. The device according to aspect 13, wherein the tilt actuator system is provided as a further actuator system (7) in addition to the actuator system for changing the cross section of the outlet opening (1a) of the nozzle body (1).
[0163] 16. The device according to any one of the preceding aspects, wherein the actuator system for changing the cross section of the outlet opening (1a) of the nozzle body (1) comprises at least 2, preferably at least 3, particularly preferably at least 5 and/or at most 20 fingers, preferably at most 15 fingers.
[0164] 17. The device according to any one of the preceding aspects, wherein the nozzle body is designed as a disposable product for single use.
[0165] 18. The device according to any one of the preceding aspects, wherein the nozzle body (1) is designed in one piece and/or is manufactured additively.
[0166] 19. The device according to any one of the preceding aspects, wherein the nozzle body (1) is made of a highly flexible plastic and/or has a spatially varying Shore hardness.
[0167] 20. The device according to any one of the preceding aspects, further comprising a sensor (10) for detecting a contour of the bead of material (9), wherein the device preferably has a control device which controls the actuator system based on values detected by the sensor (10).
[0168] 21. A method for using the device according to any one of the preceding aspects, comprising the following steps: [0169] feeding a material for the bead of material (9) through the feed [0170] opening so that the material exits from the outlet opening (1a) and, [0171] while the material exits from the outlet opening (1a), [0172] moving the device along an application surface, so [0173] that the bead of material (9) is formed [0174] on the application surface by the exiting material, [0175] changing the cross section of the outlet opening (1a) by the actuator system for changing a contour of the bead of material (9).
[0176] 22. The method according to aspect 21, wherein at least 100 g, preferably at least 1 kg, particularly preferably at least 3 kg and/or at most 25 kg, preferably at most 20 kg of material are applied per minute.
[0177] 23. The method according to aspect 21 or 22, wherein the bead of material has a width of at least 20 mm, preferably at least 30 mm, particularly preferably at least 50 mm and/or at most 400 mm, preferably at most 300 mm, particularly preferably at most 200 mm.
[0178] 24. The method according to any one of aspects 21 to 23, wherein one or more beads of material (9) are produced using the same nozzle body (1) and the one or the more beads of material (9) have a combined weight of at least 100 kg, preferably at least 500 kg, particularly preferably at least 800 kg and/or at most 3000 kg.
[0179] 25. The method according to any one of aspects 21 to 24, wherein the application surface is a surface of a wind turbine component, preferably a wind turbine rotor blade.
LIST OF REFERENCE NUMERALS
[0180] 1 nozzle body
[0181] 1a outlet opening / mouth region
[0182] 1b border of the outlet opening / the mouth region
[0183] 1c connecting piece
[0184] 1d feed opening for feeding a material
[0185] 1e section of the border 1b delimiting the incision
[0186] 1f frontal opening
[0187] 1g buffer volume
[0188] 1h holding structure
[0189] 1i flow-through volume
[0190] 1j lateral support structure
[0191] 2, 2′ fingers
[0192] 3, 3′ actuating units
[0193] 4 holder
[0194] 5 feed hose
[0195] 6 frame structure
[0196] 6a base surface
[0197] 7 further actuator system as tilt actuator system for angle adjustment
[0198] 9 bead of material
[0199] 10 sensor
[0200] 11 application surface
[0201] 12 support structure