ROLLER TOOL FOR A SOIL CULTIVATION ROLLER
20220170222 · 2022-06-02
Inventors
Cpc classification
E02D3/026
FIXED CONSTRUCTIONS
E01C19/236
FIXED CONSTRUCTIONS
E01C21/00
FIXED CONSTRUCTIONS
E02F3/20
FIXED CONSTRUCTIONS
E02D3/0265
FIXED CONSTRUCTIONS
International classification
Abstract
A roller tool for a soil cultivation roller of a soil cultivation machine includes a tool carrier to be fixed on an outer circumferential side of a carrier cladding of a soil cultivation roller, a quick-change tool holder to be detachably fixed on the tool carrier, and an exchangeable tool to be detachably fixed on the quick-change tool holder.
Claims
1. A roller tool for a soil cultivation roller of a soil cultivation machine, comprising a tool carrier configured to be fixed on an outer circumferential side of a carrier cladding of a soil compaction roller, a quick-change tool holder configured to be detachably fixed on the tool carrier, and an exchangeable tool configured to be detachably fixed on the quick-change tool holder.
2. The roller tool as claimed in claim 1, wherein the quick-change tool holder comprises two quick-change tool holder body parts, wherein, when the quick-change tool holder is fixed on the tool carrier, the two quick-change tool holder body parts form a tool carrier receptacle space accommodating the tool carrier and are fixed by fastening elements on the tool carrier.
3. The roller tool as claimed in claim 2, wherein the two quick-change tool holder body parts are constructed identically to one another, and/or in that each quick-change tool holder body part has a tool carrier receptacle recess providing a part of the tool carrier receptacle space, and/or in that each quick-change tool holder body part has a carrier cladding contact surface to be positioned facing toward an outer circumferential side of a carrier cladding and fitted to an outer circumferential contour of the carrier cladding.
4. The roller tool as claimed in claim 2, wherein each quick-change tool holder body part is fixable by at least one fastening element on the tool carrier, wherein each quick-change tool holder body part has, assigned to each fastening element fixing it on the tool carrier, a fastening element passage opening having an expanded fastening element head receptacle region.
5. The roller tool as claimed in claim 2, wherein the tool carrier has a body part contact surface assigned to each quick-change tool holder body part, and each quick-change tool holder body part has a tool carrier contact surface for contact on the assigned body part contact surface of the tool carrier, wherein the body part contact surfaces are arranged on sides of the tool carrier facing away from one another in such a way that a mutual distance of the body part contact surfaces of the tool carrier increases starting from a carrier cladding contact side of the tool carrier.
6. The roller tool as claimed in claim 5, wherein the tool carrier contact surfaces of the two quick-change tool holder body parts are arranged complementary to the assigned body part contact surfaces of the tool carrier in such a way that when the quick-change tool holder body parts are fixed on the tool carrier, the mutual distance of the tool carrier contact surfaces of the two quick-change tool holder body parts increases in a direction away from the carrier cladding contact side of the tool carrier.
7. The roller tool as claimed in claim 1, wherein the quick-change tool holder has an exchangeable tool receptacle opening for accommodating a tool shaft, extending in a direction of a shaft longitudinal axis from an exchangeable tool body, of the exchangeable tool to be fixed on the quick-change tool holder.
8. The roller tool as claimed in claim 7, wherein each quick-change tool holder body part has an exchangeable tool receptacle recess providing a part of the exchangeable tool receptacle opening.
9. The roller tool as claimed in claim 8, wherein the tool shaft has an engagement recess completely circumferential around the shaft longitudinal axis, and in that each quick-change tool holder body part has, in a region of the exchangeable tool receptacle recess, an engagement projection to be positioned in an engaging manner in the engagement recess.
10. The roller tool as claimed in claim 9, wherein the engagement recess is delimited in a direction away from the exchangeable tool body by an engagement recess end face, wherein the engagement recess end face is angled with respect to the shaft longitudinal axis in such a way that a distance of the engagement recess end face to the exchangeable tool body increases starting from a recess bottom.
11. The roller tool as claimed in claim 10, wherein on each quick-change tool holder body part, the engagement projection is delimited by an engagement projection end face, wherein when the exchangeable tool is fixed on the quick-change tool holder, the engagement projection end face is oriented in the direction away from the exchangeable tool body and is angled with respect to the shaft longitudinal axis in such a way that a distance of the engagement projection end face to the exchangeable tool body decreases in the direction toward a projection vertex of the engagement projection.
12. The roller tool as claimed in claim 7, wherein an exchangeable tool support surface enclosing the exchangeable tool receptacle opening is provided on the quick-change tool holder.
13. The roller tool as claimed in claim 12, wherein the quick-change tool holder comprises two quick-change tool holder body parts, wherein a partial surface of the exchangeable tool support surface is provided on each quick-change tool holder body part.
14. The roller tool as claimed in claim 7, wherein the quick-change tool holder comprises two quick-change tool holder body parts and the exchangeable tool receptacle opening is formed completely in one of the quick-change tool holder body parts.
15. The roller tool as claimed in claim 14, wherein in a receptacle opening bottom of the exchangeable tool receptacle opening, a passage opening is provided for an exchangeable tool fastening element fixing the tool shaft with respect to the one quick-change tool holder body part.
16. The roller tool as claimed in claim 14, wherein an exchangeable tool support surface enclosing the exchangeable tool receptacle opening is provided on the one quick-change tool holder body part, and/or in that a quick-change tool holder body part receptacle recess accommodating the other quick-change tool holder body part is provided in the one quick-change tool holder body part.
17. The roller tool as claimed in claim 1, wherein when the quick-change tool holder is fixed on the tool carrier and the exchangeable tool is fixed on the quick-change tool holder, the exchangeable tool is pre-tensioned with a support region in contact on the quick-change tool holder.
18. The roller tool as claimed in claim 17, wherein each quick-change tool holder body part has an exchangeable tool receptacle recess providing a part of the exchangeable tool receptacle opening, wherein the tool shaft has an engagement recess completely circumferential around the shaft longitudinal axis, and each quick-change tool holder body part has, in a region of the exchangeable tool receptacle recess, an engagement projection to be positioned in an engaging manner in the engagement recess, wherein the exchangeable tool is pre-tensioned by the engagement projections engaging in the engagement recess with its support region in contact on the quick-change tool holder.
19. The roller tool as claimed in claim 17, wherein the support region on the exchangeable tool body has a ring-like quick-change tool holder support surface enclosing the tool shaft at least in regions.
20. The roller tool as claimed in claim 17, wherein the support region on the exchangeable tool body has a plurality of quick-change tool holder support sections arranged with a radial distance to the shaft longitudinal axis and with a circumferential distance around the shaft longitudinal axis to one another.
21. The roller tool as claimed in claim 20, wherein an exchangeable tool support section is provided on the quick-change tool holder assigned to each quick-change tool holder support section.
22. A soil cultivation roller, comprising a roller cladding, which provides a carrier cladding and encloses a roller rotational axis, and a plurality of roller tools as claimed in claim 1, wherein the tool carrier of each of the roller tools is fixed on the roller cladding.
23. The soil cultivation roller as claimed in claim 22, wherein when the quick-change tool holder is fixed on a tool carrier, the quick-change tool holder is pre-tensioned radially inward against the tool carrier and/or the roller cladding.
24. A casing for a soil cultivation roller, comprising a plurality of casing segments, which provide a carrier cladding and are to be arranged casing a roller cladding of a soil cultivation roller enclosing a roller rotational axis, and a plurality of roller tools as claimed in claim 1, wherein the tool carrier of each of the roller tools is fixed on one of the casing segments.
25. The casing as claimed in claim 24, wherein, when the quick-change tool holder is fixed on a tool carrier, the quick-change tool holder is pre-tensioned radially inward against the tool carrier and/or the carrier cladding.
Description
[0029] The invention is described in more detail hereinafter with reference to the appended drawings. In the figures:
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[0061] Before the structure of roller tools to be provided on a soil compaction roller is described in more detail hereinafter with reference to
[0062] The soil cultivation machine 10, which is constructed in principle as a soil compactor, comprises a control stand 14 on a rear carriage 12 and wheels 16 driven by a drive assembly provided on the rear carriage 12. A soil cultivation roller 20 is carried rotatably around a roller rotational axis orthogonal to the plane of the drawing of
[0063] The roller tools described in detail hereinafter can be attached directly to the outer circumference of the soil cultivation roller 20 or the roller cladding 22, so that in this case the roller cladding 22 provides a carrier cladding 26 which bears the roller tools. In an embodiment indicated by a dashed line in
[0064]
[0065]
[0066] The roller tool 32 furthermore comprises a tool carrier 46, which, as shown in
[0067] Each of the two quick-change tool holder body parts 36, 38 provides a tool carrier receptacle recess 48. The tool carrier receptacle recesses 48 provide, in the assembled state, a tool carrier receptacle space 50, in which the associated tool carrier 46 is accommodated. The tool carrier 46 is thus completely shielded to the outside by the two quick-change tool holder body parts 36, 38 and protected from external influences.
[0068] Two fastening element passage openings 54 are provided in each quick-change tool holder body part 36, 38, through which fastening elements 58 formed as threaded bolts can be guided and screwed into internally threaded openings 56 formed in the tool carrier 46. To accommodate fastening element heads 60, the fastening element passage opening 54 are formed having expanded fastening element head receptacle regions 62. In the assembled state recognizable in
[0069] In a central region, the quick-change tool holder 34 provides an exchangeable tool receptacle opening 64. If the quick-change tool holder 34 is designed having two essentially identically constructed quick-change tool holder body parts 36, 38, an exchangeable tool receptacle recess 66 is provided in each of the quick-change tool holder body parts 36, 38. The exchangeable tool receptacle opening formed by the two exchangeable tool receptacle recesses 66 has an essentially cylindrical structure, in which a tool shaft 68 of an exchangeable tool 70, formed as a chisel, for example, can be accommodated. In the region in which the two quick-change tool holder body parts 36, 38 form the exchangeable tool receptacle opening 64, the tool carrier 46 has a recess 73, in which part of the quick-change tool holder 34 or the quick-change tool holder body parts 36, 38 providing the exchangeable tool receptacle opening 64 can be positioned in an engaging manner.
[0070] The exchangeable tool 70 shown in
[0071] Engagement projections 82 assigned to the engagement recess 76 are formed on each of the two quick-change tool holder body parts 36, 38. The engagement projections 82 of the two quick-change tool holder body parts 36, 38 form an essentially ring-like engagement region 84 in the assembled state, which engages in the engagement recess 76 of an exchangeable tool 70 detachably fixed on the quick-change tool holder 34.
[0072] Each of the two engagement projections 82 of the quick-change tool holder body parts 36, 38 similarly has a trapezoidal structure matching the trapezoidal structure of the engagement recess 76 and is delimited on its side facing away from the exchangeable tool body 72 in the assembled state by an engagement projection end face 86, which, as similarly indicated by the auxiliary line H.sub.1 in
[0073] The two engagement projections 82 of the quick-change tool holder body parts 36, 38 are dimensioned shorter in the direction of the shaft longitudinal axis S than the engagement recess 76, so that during assembly or in the assembled state, only the engagement recess end face 80 interacts with the engagement projection end faces 86, but in the other axial end region, the engagement projections 82 do not come into contact with the tool shaft 68. In this manner, during assembly or in the assembled state, a wedge-like interaction pre-tensioning the exchangeable tool 70 in the direction toward the quick-change tool holder 34 can be generated between the engagement projection end faces 86 of the two quick-change tool holder body parts 36, 38 and the engagement recess end face 80. The exchangeable tool 70 is thus pressed with a support region 88 formed on the exchangeable tool body 72, which is provided in the design of the exchangeable tool 70 as a chisel by a quick-change tool holder support surface 90 enclosing the tool shaft 68 like a ring, in contact on an exchangeable tool support surface 92 enclosing the exchangeable tool receptacle opening 64 like a ring on the quick-change tool holder 34. The exchangeable tool support surface 92 comprises a partial surface 93 on each of the quick-change tool holder body parts 36, 38.
[0074] In the design of a roller tool 32 according to the invention, the engagement projection 82 having a ring-like engagement projection end face 86 essentially completely enclosing the shaft longitudinal axis S provided thereon could also be provided on the tool shaft 68, while sections of the engagement recess 76 or the engagement recess end face 80 could then be formed on each of the quick-change tool holder body parts 36, 38.
[0075] The tool carrier 46 abuts the outer circumferential side 24 of the carrier cladding 26 or, in the illustrated exemplary embodiment, of the roller cladding 22, with a carrier cladding contact side 94. In
[0076] The tool carrier 46 provides body part contact surfaces 98 on two sides facing away from one another, which are oriented during attachment on the carrier cladding 26 in the direction of the roller rotational axis W. These are inclined radially outward away from one another starting from their regions adjoining the carrier cladding contact side 94 or chamfer 96 and thus extend in the radial direction along an auxiliary line H.sub.2 shown in
[0077] In correspondence with this angled positioning of the body part contact surfaces 98 with respect to the shaft longitudinal axis or the tool carrier center plane, each quick-change tool holder body part 36, 38 has a complementary angled tool carrier contact surface 100. Due to the interaction of the body part contact surfaces 98 with the respective assigned tool carrier contact surfaces 100, a wedge effect is achieved by which the quick-change tool holder body parts 36, 38 are pre-tensioned in the direction toward the carrier cladding 26, so that they press stably against the outside of the carrier cladding 26 with their carrier cladding contact surfaces 40 when the two quick-change tool holder body parts 36, 38 are loaded in the direction toward the tool carrier 46 by tightening the fastening elements 58.
[0078] During the assembly of an above-described roller tool 32, firstly the two quick-change tool holder body parts 36, 38 are moved laterally toward the tool carrier 46 fixed on the carrier cladding 26. During this approach of the quick-change tool holder body parts 36, 38 to the tool holder 46 and to one another, at the same time the tool shaft 68 of the exchangeable tool 70 can also be accommodated in the exchangeable tool receptacle recesses 66, wherein the engagement projections 82 engage in the engagement recess 76. At the same time, the engagement projection end faces 86 come into contact on the engagement recess end face 80 and thus load the exchangeable tool 70 in the direction toward the quick-change tool holder 34 with increasing approach of the quick-change tool holder body parts 36, 38 to one another, until this tool comes into contact on the exchangeable tool support surface 92 with its quick-change tool holder support surface 90. In the course of this mutual approach of the two quick-change tool holder body parts 36, 38, which is also induced or assisted by screwing the fastening element 58 into the associated internally threaded openings 56 of the tool carrier 46, the tool carrier contact surfaces 100 provided on the exchangeable tool body parts 36, 38 come into contact on the associated body part contact surfaces 98, whereby the entire quick-change tool holder 34 is pre-tensioned radially inward, thus toward the outer circumferential side 24 of the carrier cladding 26. In the assembled state, the quick-change tool holder 34 presses with the carrier cladding contact surfaces 40 of the quick-change tool holder body parts 36, 38 stably and without play against the outer circumferential side 24 of the carrier cladding 26. At the same time, the exchangeable tool 70 is stably pre-tensioned in contact against the exchangeable tool support surface 92 of the quick-change tool holder 34 and held on the quick-change tool holder 34. In this assembled state, breaking projections 102, 104 are then formed on the quick-change tool holder 34 both sides of the exchangeable tool 70 in the circumferential direction upon positioning on a carrier cladding 26, which assist the pulverizing of the underlying surface U to be cultivated, on the one hand, and protect the quick-change tool holder 34 from excess wear, on the other hand.
[0079] To exchange an exchangeable tool 70 or to replace worn quick-change tool holder body parts 36, 38, the fastening elements 58, which are fundamentally protected against external action, can be loosened and thus the quick-change tool holder body parts 36, 38 detachably held by the fastening elements 58 on the tool carrier 46 can be removed from the tool carrier 46, wherein the exchangeable tool 70 is also released. Those components detached from the tool holder 46 which are to be replaced due to wear or to carry out a different working operation can then be replaced.
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[0081] A further alternative embodiment of a roller tool is shown in
[0082] In contrast to the embodiment recognizable in
[0083] Furthermore, each of the two quick-change tool holder body parts 36, 38 has an internally threaded opening 56, into which a fastening element 58 guided through a fastening element passage opening 54 of the respective other quick-change tool holder body part 36, 38 can be screwed. For locking with respect to the tool carrier 46, this has, assigned to a respective pair made up of a fastening element passage opening 54 and an internally threaded opening 56, a passage opening 110, through which a fastening element 58 guided through a fastening element passage opening 54 and screwed into an internally threaded opening 56 extends.
[0084] Due to the design of the two quick-change tool holder body parts 36, 38 identically to one another, during the assembly, the two fastening elements 58 are inserted from sides of the quick-change tool holder 34 opposite to one another into the respective assigned fastening element passage opening 54 and screwed through the passage opening 110 into the internally threaded opening 56 of the respective other quick-change tool holder body part 36, 38.
[0085] A further alternative embodiment of a roller tool is shown in
[0086] The exchangeable tool receptacle opening 64 is formed completely in the quick-change tool holder body part 38, for which purpose it has a lateral bulge 112, which is accommodated in a corresponding recess 114 of the other quick-change tool holder body part 36 when the two quick-change tool holder body parts 36, 38 are fixed on the tool carrier 46.
[0087] To fix the exchangeable tool 70 on the quick-change tool holder 34 or on the quick-change tool holder body part 38 having the exchangeable tool receptacle opening 64, a receptacle opening bottom 116, in which a passage opening 118 is formed, and which delimits the exchangeable tool receptacle opening 64 in the direction toward the roller cladding 22 or toward the tool carrier 46, is provided thereon, in which a passage opening 118 is formed. A fastening element 120 embodied as a threaded bolt can be screwed through the passage opening 118 in the receptacle opening bottom 116 into an internally threaded opening 122 of the tool shaft 68 of the exchangeable tool 70, whereby the exchangeable tool 70 is fixed on the quick-change tool holder body part 38. It can be seen in
[0088] Before the attachment of the two quick-change tool holder body parts 36, 38 on the tool carrier 46, the exchangeable tool 70 is fixed in the above-described manner on the quick-change tool holder body part 38. These parts are then positioned on both sides of the tool carrier 46, wherein a recess 126 is provided in the tool carrier 46 assigned to a head 124 of the fastening element 122 protruding downward, in which the head 124 engages when the quick-change tool holder body part 38 is positioned on the tool carrier 46. The head 124 of the fastening element 122 is thus shielded to the outside in working operation and protected from wear or damage.
[0089] After the positioning of the quick-change tool holder body parts 36, 38 on the tool carrier 46, these are fixed on one another and on the tool carrier 46 by two fastening elements 58 formed as threaded bolts. For this purpose, the quick-change tool holder body part 38 also providing the exchangeable tool receptacle opening 64 has a fastening element passage opening 54 assigned to each fastening element 58. The tool carrier 46 has a passage opening 110 assigned to each fastening element 58, and an internally threaded opening 56 is formed assigned to each fastening element 58 in the quick-change tool holder body part 36, into which this fastening element can be screwed. The two quick-change tool holder body parts 36, 38 are thus also fixed by only two fastening elements 58 on one another and on the tool carrier 46 in this embodiment, wherein, in contrast to the embodiment of
[0090] In the embodiment of a roller tool 32 shown in
[0091] In the embodiment of a roller tool 32 shown in
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[0094] In assignment to the quick-change tool holder body part 36, the quick-change tool holder body part 38 has a quick-change tool holder body part receptacle recess 128 on one side, which is open in the lateral direction and in the direction away from the roller cladding 22. In the assembled state, the quick-change tool holder body part 36 is accommodated essentially completely in the quick-change tool holder body part receptacle recess 128, so that essentially no steps are formed in the transition to the other quick-change tool holder body part 38, but rather the outer surfaces of these two quick-change tool holder body parts 36, 38 merge into one another nearly flush.
[0095] During the assembly of such a roller tool 32 shown in
[0096] With the structure according to the invention of a roller tool, in which only a respective tool carrier is non-detachably fixed on a carrier cladding, for example by welding, the possibility is provided in a simple manner of replacing both the quick-change tool holder and also the roller tool held on a respective quick-change tool holder if necessary. Since both the fastening elements fixing the quick-change tool holder on the tool carrier are protected from access wear and also the tool carrier itself is protected by the quick-change tool holder against wear due to external action, the quick-change tool holder and with it the exchangeable tool detachably held thereon can be replaced easily even after long operation and strong wear thus induced, without having to act on the quick-change tool holder by way of welding tools or the like.