INTEGRALLY SHIELDED CABLE CONNECTOR
20220173550 · 2022-06-02
Assignee
Inventors
Cpc classification
H01R13/6597
ELECTRICITY
H01R13/6585
ELECTRICITY
H01R12/721
ELECTRICITY
International classification
Abstract
A cable assembly with a shielded termination portion where signal conductors of a plurality of cables are directly mounted to tail portions of signal terminals of a cable connector. Shielding in the termination portion may be provided by interaction of a wave-shaped shield, tail portions of ground terminals between tail portions of the signal terminals, a cross bar connecting the ground terminals and an exposed portion of a cable shield. The wave-shaped shield may be mechanically connected to at least the tail portions of the ground terminals and may be configured to press the cable shields into the crossbar. Such a configuration improves signal transmission performance by providing a consistent shielding at the connection areas where the cables are mounted to the tail portions of the conductive terminals and at the same time eliminates the need of an intermediate circuit board and therefore reduces manufacturing costs.
Claims
1. A cable connector comprising: an insulative housing; a plurality of conductive terminals held in a row by the insulative housing, the plurality of conductive terminals comprising pairs of signal terminals separated by ground terminals, each conductive terminal comprising a contact portion, a tail portion opposite the contact portion, and an intermediate portion extending between the contact portion and the tail portion; and a shield mechanism comprising: the ground terminals, a crossbar connecting the tail portions of the ground terminals, and a wave-shaped shield member comprising alternating peak portions and valley portions, wherein each valley portion is mounted to a respective ground terminal, and each peak portion spans a respective pair of signal terminals.
2. The cable connector of claim 1, wherein, for each pair of signal terminals, the tail portions of the pair of signal terminals are disposed in a U-shaped space defined by the crossbar and the tail portions of two adjacent ground terminals.
3. The cable connector of claim 1, wherein each peak portion of the wave-shaped shield member comprises an opening sized and positioned to expose at least a portion of the tail portions of a respective pair of signal terminals.
4. The cable connector of claim 1, wherein each valley portion of the wave-shaped shield member is welded to a respective ground terminal.
5. The cable connector of claim 1, wherein the insulative housing comprises a socket configured to receive at least a portion of a circuit board.
6. The cable connector of claim 5, wherein the contact portions of the conductive terminals curve into the socket of the insulative housing.
7. A cable assembly, comprising: a cable connector, comprising: a plurality of conductive terminals held in a row, the plurality of conductive terminals comprising pairs of signal terminals separated by ground terminals, each conductive terminal comprising a contact portion, a tail portion opposite the contact portion, and an intermediate portion extending between the contact portion and the tail portion; and a shield mechanism comprising the ground terminals and a crossbar connecting the tail portions of the ground terminals; and a plurality of cables, each cable comprising a pair of signal conductors and a shield conductor surrounding the pair of signal conductors, wherein the pair of signal conductors of each cable is mounted on the tail portions of a respective pair of signal terminals, and the shield conductor of each cable is electrically connected to the ground terminals through contacting the crossbar.
8. The cable connector of claim 7, wherein: the shield mechanism comprises a wave-shaped shield member, and the wave-shaped shield member, the ground terminals, the crossbar and the shield conductor together form shielding around connection areas where the signal conductors of the cables are mounted on the tail portions of the signal terminals.
9. The cable connector of claim 8, wherein: the wave-shaped shield comprises peak portions and valley portions disposed in alternative, each valley portion is attached to a respective ground terminal, each peak portion spans a respective pair of signal terminals and defines a chamber in which a respective pair of signal conductors of a cable are received, and each peak portion presses against a respective shield conductor of a cable so as to urge the cable towards the crossbar.
10. The cable connector of claim 9, wherein each peak portion comprises an opening into the chamber such that at least a portion of a respective connection area is visible through the opening.
11. The cable connector of claim 9, wherein each peak portion comprises a first holding mechanism for increasing retention of the respective shield conductor of the cable.
12. The cable connector of claim 11, wherein the first holding mechanism comprises a protrusion or barb protruding from the wave-shaped shield into the chamber.
13. The cable connector of claim 11, wherein the crossbar comprises a second holding mechanism for increasing retention of the respective shield conductor of the cable.
14. The cable connector of claim 13, wherein the second holding mechanism comprises a protrusion or barb protruding from the crossbar into the chamber.
15. The cable connector of claim 7, wherein the tail portions of the ground terminals, the tail portions of the plurality of pairs of signal terminals and the crossbar are substantially in a same plane.
16. A cable connector comprising: a plurality of conductive terminals, each conductive terminal comprising a contact portion, a tail portion opposite the contact portion, and an intermediate portion extending between the contact portion and the tail portion; a terminal retention mechanism holding the plurality of conductive terminals in two opposed rows, the conductive terminals in each row are aligned therein and comprise pairs of signal terminals separated by ground terminals, the tail portions of the plurality of ground terminals extending beyond the tail portions of the plurality of pairs of signal terminals; and a shield mechanism comprising the ground terminals, a crossbar connecting the tail portions of the ground terminals, a first wave-shaped shield member electrically and mechanically attached to the ground terminals of a first row of conductive terminals, a second wave-shaped shield member mounted to the ground terminals of a second row of conductive terminals.
17. The cable connector of claim 16, further comprising a third shield member extending between the two rows of conductive terminals in a plane parallel to the two rows of conductive terminals, wherein the third shield member is electrically connected to the first and second wave-shaped shield members.
18. The cable connector of claim 16, further comprising a third shield member extending between the two rows of conductive terminals in a plane parallel to the two rows of conductive terminals, wherein the third shield member is electrically insulated from the first and second wave-shaped shield members.
19. The cable connector of claim 17, wherein the third shield member is embedded in the terminal retention mechanism.
20. The cable connector of claim 16, wherein: the terminal retention mechanism comprises a retention portion extending vertically and a boss portion extending laterally from the retention portion, and the retention portion is disposed around the plurality of conductive terminals to retain the plurality of conductive terminals in the two terminal rows, with tail portions of the conductive terminals in each row extending from the retention portion and resting on a corresponding side of the boss portion.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0057] The following accompanying drawings of the present disclosure are used here as a part of the present disclosure for understanding the present disclosure. The accompanying drawings are not intended to be drawn to scale. For purposes of clarity, not every component may be labeled in every drawing. In drawings:
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LIST OF REFERENCE NUMERALS
[0071] 1 cable connector [0072] 100 insulative housing [0073] 100a first housing portion [0074] 100b second housing portion [0075] 101 terminal cavity [0076] 103 first socket [0077] 113 second attachment structure [0078] 115 second positioning structure [0079] 117 first mounting structure [0080] 118 second mounting structure [0081] 119 fourth positioning structure [0082] 121a, 121b end faces [0083] 200 conductive terminals [0084] 200a, 200b terminal rows [0085] 201 ground terminal [0086] 203a first signal terminal [0087] 203b second signal terminal [0088] 205 contact portion [0089] 207 tail portion [0090] 209 body portion [0091] 211 crossbar [0092] 213 U-shaped space [0093] 300 terminal retention mechanism [0094] 301 retention portion [0095] 303 boss portion [0096] 305a first side [0097] 305b second side [0098] 307 first positioning protrusion [0099] 311 slot [0100] 313 first attachment structure [0101] 315 first positioning structure [0102] 316a, 316b end faces [0103] 319 third positioning structure [0104] 320a, 320b end faces [0105] 321 second positioning slot [0106] 400 shield mechanism [0107] 401 first shield member [0108] 401a, 401b a pair of first shield plates [0109] 403 peak portion [0110] 405 valley portion [0111] 407 chamber [0112] 409 aperture [0113] 411 first retention mechanism [0114] 413 second shield member [0115] 500 cable [0116] 501a first signal conductor [0117] 501b second signal conductor [0118] 503a first insulator [0119] 503b second insulator [0120] 505 shield conductor [0121] 507 external insulator [0122] 600 solder [0123] S receiving space
DETAILED DESCRIPTION
[0124] The inventors have recognized and appreciated designs for cable connectors that may improve signal transmission performance and reduce manufacturing cost at the same time. The cable connector may be configured to support signal conductors of cables being directly mounted to tail portions of the signal terminals, which eliminates the need of an intermediate circuit board. The cable connector may also include an integrally formed shield mechanism, which provides consistent shielding at the connection areas where the cables are mounted to the tail portions of the conductive terminals and therefore improves signal transmission performance. The shield mechanism may also aid in terminating cables to the cable connector by facilitating mechanical connection of the cable to the terminals of the connector as well as forming electrical connections between cable shields and conductive terminals serving as grounds within the connector.
[0125] In some embodiments, the cable connectors may have terminals configured with contact portions configured to mate with a conductive pad in a mating structure. That mating structure may be, for example, a mating connector with blade-like terminals exposed in an insulative tongue, with the exposed portions of the terminals serving as a mating pad. In other embodiments, the pads may be pads along an edge of a printed circuit board containing electronic components to be connected to other parts of an electronic system through the cables terminated to the cable connector. In this configuration, a cable connector may be made without an intermediate circuit board as was used in conventional cable connectors to connect cables to conductive terminals of the connector. Cable connectors as described herein, in comparison to such conventional cable connectors, have lower manufacturing cost and avoid inconsistent shielding, which lead to poor signal transmission performance in conventional cable connectors especially, for example, at high frequency.
[0126] In some embodiments, the integrally formed shield mechanism may include a row of ground terminals connected by a crossbar at their tail portions. In some embodiments, the integrally formed shield mechanism may include one or more wave-shaped shield members that may each include alternating peak portions and valley portions. The valley portions may be mounted to respective ground terminals. The peak portions may span respective pairs of signal terminals separated by the ground terminals. The peak portions may press against the shield conductors of respective cables and press the shield conductors of the respective cables to the crossbar. The peak portions may include holding mechanisms for enhancing the forces applied to the shield conductors of the respective cables.
[0127] The peak portions may include openings sized and positioned to expose at least a portion of the tail portions of respective pairs of signal terminals such that, from the openings, any possible shorting between the pair of signal terminals caused by, for example, soldering the signal conductors of the cables to the signal terminals may be observed and resolved. In some embodiments, the integrally formed shield mechanism may include a shield member extending in a plane between two rows of conductive terminals. The shield member may be embedded in a portion of connector housing. In some embodiments, the shield member is electrically connected to the wave-shaped shield members. In some alternative embodiments, the shield member is not electrically connected to the wave-shaped shield members, even if mechanically connected.
[0128] Embodiments of a cable connector are described in detail below in conjunction with the accompanying drawings. It should be appreciated by the skilled person in the art that these embodiments are not meant to form any limitation on the present application.
[0129]
[0130] In the illustrated embodiment, cable connector 1 is configured for providing an electrical connection between a mating structure, such as a circuit board (not shown), and a cable 500. The circuit board, for example, may be a paddle card in a mating connector or may be a daughter card in an electronic system. The circuit board may have an edge with a width fitting within socket 103 or may have a portion of an edge configured to fit within socket 103. Such a circuit board may be formed with a tab sized to fit within socket 103 extending from the edge and/or recesses perpendicular to the edge sized to receive walls of housing portion 100a bounding socket 103 such that portions of the board between the recesses may fit within socket 103. Regardless of the configuration of the circuit board, it may have pads against which contacts of the conductive terminals 200 may press to make a separable connection to the mating component.
[0131] Each conductive terminal 200 includes a tail portion configured for electrically connecting with an end portion of the cable 500 and a contact portion configured for electrically connecting with a conductive portion of a mating component, such as a pad on the circuit board, as will be described in detail below in conjunction with
[0132]
[0133] Each cable 500 includes a central pair of signal conductors (which may also be referred to as “inner core wires”) extending parallel to each other, hereinafter referred to as the first signal conductor 501a and the second signal conductor 501b. Each of the first signal conductor 501a and the second signal conductor 501b is formed from a conductive material. The conductive material suitable for forming the first signal conductor 501a and the second signal conductor 501b may be a metal (e.g., a copper) or a metal alloy (e.g., a copper alloy). The first signal conductor 501a and the second signal conductor 501b may be formed in any suitable gauge, such as 28 AWG, 30 AWG or 32 AWG. The first signal conductor 501a and the second signal conductor 501b may be used to transmit differential signals. For example, the first signal conductor 501a may be energized by a first voltage, and the second signal conductor 501b may be energized by a second voltage that cooperates with the first voltage. The voltage difference between the first signal conductor 501a and the second signal conductor 501b represents a signal.
[0134] Each of the first signal conductor 501a and the second signal conductor 501b is enclosed within a respective first insulator 503a and second insulator 503b. The first insulator 503a and the second insulator 503b may be bonded together, or separated from each other as shown. The first insulator 503a and the second insulator 503b run the entire length of the cable 500, except for the portion that are removed at the end portion of the cable 500 in order to establish an electrical connection with the cable connector 1. Each of the first insulator 503a and the second insulator 503b may be formed from an insulative material such as polypropylene (PP).
[0135] A shield conductor 505 is disposed around the first signal conductor 501a, the second signal conductor 501b, the first insulator 503a and the second insulator 503b. In other words, the first signal conductor 501a, the second signal conductor 501b, the first insulator 503a and the second insulator 503b are enclosed within the shield conductor 505. The shield conductor 505 may run the entire length of the cable 500, except for the portion that are removed at the end portion of the cable 500 in order to establish an electrical connection with the cable connector 1. That is, the shield conductor 505 may provide shielding for the first signal conductor 501a and the second signal conductor 501b over the entire length of the cable 500, except for the portion that is removed at the end portion of the cable 500 in order to establish an electrical connection with the cable connector 1. The shield conductor 505 may be formed of a conductive material, such as aluminized biaxially oriented PET film.
[0136] An outer insulator 507 is disposed around the first signal conductor 501a, the second signal conductor 501b, the first insulator 503a, the second insulator 503b and the shield conductor 505. In other words, the first signal conductor 501a, the second signal conductor 501b, the first insulator 503a, the second insulator 503b and the shield conductor 505 are enclosed within the outer insulator 507. The outer insulator 507 may run the entire length of the cable 500, except for the portion that are removed at the end portions of the cable 500 in order to establish an electrical connection with the cable connector 1. The outer insulator 507 may be referred to as the “sheath” of the cable 500. The outer insulator 507 may be formed of an insulative material, such as polyvinyl chloride (PVC).
[0137] It should be appreciated that the cable 500 is only exemplary and may be in any suitable form to provide the desired signal transmission performance. Although the first signal conductor 501a and the second signal conductor 501b are shown in
[0138] Referring back to
[0139]
[0140] Each pair of signal terminals of the plurality of pairs of signal terminals includes a first signal terminal 203a and a second signal terminal 203b. The first signal terminal 203a and the second signal terminal 203b may have the same configuration. The first signal terminal 203a and the second signal terminal 203b may form a differential signal pair for transmitting differential signals. For example, the first signal terminal 203a may be energized by a first voltage, and the second signal terminal 203b may be energized by a second voltage that cooperates with the first voltage. The voltage difference between the first signal terminal 203a and the second signal terminal 203b represents a signal.
[0141] Each of the first signal terminal 203a, the second signal terminal 203b and the ground terminal 201 includes a contact portion 205, a tail portion 207 and an intermediate portion, here shown as body portion 209, extending between the contact portion 205 and the tail portion 207. The tail portion 207 is configured for electrically connecting with the end portion of the cable 500, and the contact portion 205 is configured for electrically connecting with a conductive portion of a mating component, such as a pad on a circuit board (not shown), which will be described in detail below. In the illustrated embodiment, the contact portions 205 are shaped as beams. The contact portions 205 curve into socket 103 such that they are deflected upon insertion of a mating component in socket 103 to generate force for making electrical and mechanical contact to pads on the mating component. A pair of signal terminals (i.e., the first signal terminal 203a and the second signal terminal 203b) is arranged between two adjacent ground terminals 201. In this way, the ground terminals 201 are able to separate two adjacent pairs of signal terminals to reduce crosstalk between the two adjacent pairs of signal terminals, thereby improving signal integrity. These conductive terminals are aligned in the terminal row 200a in a “G-S-S . . . G-S-S-G” pattern as shown in
[0142] The tail portions 207 of the ground terminals 201 extend beyond the tail portions 207 of the first signal terminals 203a and the second signal terminals 203b and are connected together through the crossbar 211. The tail portions 207 of the ground terminals 201, the tail portions 207 of the first signal terminals 203a and the second signal terminals 203b, and the crossbar 211 are substantially in the same plane. The tail portions 207 of the first signal terminal 203a and the second signal terminal 203b are disposed in a U-shaped space 213 defined by the tail portions 207 of two adjacent ground terminals 201 and the crossbar 211. Connecting the tail portions 207 of the ground terminals 201 together through the crossbar 211 may provide a conductive or partially conductive pathway between the ground terminals 201, thereby bridging the ground terminals 201 together. This may control or damp undesired resonances occurring within the ground terminals 201 during operation of the cable connector 1, thereby improving signal integrity. The crossbar 211 may be formed from any suitable material. In some examples, the crossbar 211 may be formed from the same type of material that forms the ground terminals 201 or other suitable conductive material. In some other examples, the crossbar 211 may be formed of an electrically lossy material. For example, the crossbar 211 may be molded from or comprise an electrically lossy material. However, in the illustrated embodiment, crossbar 211 is of the same material and thickness as the ground terminals 201 and is stamped from the same sheet of metal in the same operation as ground terminals 201.
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[0145] Regardless of how retention mechanism 300 is integrated with terminals 200, table portion 303 may be shaped such that at least an upper surface of the tail portions 207 of the signal conductors is exposed for termination to conductive structures of cables.
[0146] As shown in
[0147] With continuing reference to
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[0149] As shown in
[0150] As shown in
[0151] As shown in
[0152] As shown in
[0153] As shown in
[0154] As shown in
[0155] Referring back to
[0156] As shown in
[0157] The second housing portion 100b is configured for holding the first shield member 401 (shown as the pair of first shield plates 401a and 401b) in position when being mounted to the first housing portion 100a. This allows the first shield member 401 to be reliably mounted onto the ground terminals 201 and the shield conductors 505. The second housing portion 100b may be secured to the first housing portion 100a by a dual injection molding. It should be appreciated that the second housing portion 100b may also be formed and assembled with the first housing portion 100a by other suitable means.
[0158] In some examples, as shown in
[0159] It should be appreciated that, in some other examples, the contact portions 205 of the conductive terminals of each terminal row 200a and 200b may extend cantilevered from the retention portion 301 opposite to the tail portion 207 and to the exterior of the first housing portion 100a, and extend opposite to the contact portions 205 of the conductive terminal in the other terminal row outside the first housing portion 100a. This allows the contact portions 205 to be mounted (e.g., by surface mounting technique) onto the conductive portion of the circuit board. Although the contact portions 205 are shown as extending substantially parallel to the tail portions 207, it should be appreciated that the contact portions 205 may extend at any suitable angle (e.g., a right angle) relative to the tail portions 207.
[0160] The retention portion 301 of the terminal retention mechanism 300 may include a first attachment structure 313, and the first housing portion 100a may include a second attachment structure 113. The first attachment structure 313 and the second attachment structure 113 are configured for cooperating with each other to secure the retention portion 301 in the terminal cavity 101. As shown in
[0161] The retention portion 301 of the terminal retention mechanism 30) may include a first positioning structure 315, and the first housing portion 100a may include a second positioning structure 115. The first positioning structure 315 and the second positioning structure 115 are configured to cooperate with each other to enable the retention portion 301 to be accurately positioned in the terminal cavity 101 when the retention portion 301 is placed into the terminal cavity 101. As shown in
[0162] The first housing portion 100a may include a first mounting structure 117, and the second housing portion 100b may include a second mounting structure 118. The first mounting structure 117 and the second mounting structure 118 are configured for cooperating with each other to secure the first housing portion 100a and the second housing portion 100b together. As shown in
[0163] The boss portion 303 of the terminal retention mechanism 300 may include a third positioning structure 319, and the first housing portion 100a may include a fourth positioning structure 119. The third positioning structure 319 and the fourth positioning structure 119 are configured for cooperating with each other to enable the retention portion 301 to be accurately positioned in the terminal cavity 101 when the retention portion 301 is placed into the terminal cavity 101. As shown in
[0164] Although the cable 500 is described above as a component separate from the cable connector 1, it should be appreciated that the cable 500 may be an inherent part of the cable connector 1, and together with the cable connector 1 form an electrical connection system. The cable 500 may be connected to other cables or electronic components at the end portion opposite to the cable connector 1.
[0165] The cable connector 1 and the electrical connection system according to the present application can eliminate the need for an intermediate circuit board, thereby saving the costs for manufacturing and assembly of the electronic system, while providing good shielding for the signal transmission, thereby providing good signal transmission performance.
[0166] Cable termination designs as disclosed herein, however, may be used in connection with connectors configured to serve other functions. For example, a connector may be constructed with a shielding mechanism at the cable termination as described herein with different shaped contact portions of the terminals 200. The contact portions may be shaped, for example, as blades or pads, for example. The housing for such a connector may have a housing with an insulative tongue with the contact portions exposed in opposing surfaces of the tongues. The tongue may be sized to be inserted into a socket of a mating connector, such as socket 103. In such a configuration, the exposed contact portions of one connector may align with beam-shaped contact portions of the other connector, so as to mate.
[0167] It should be noted that the terms “first” and “second” in the description, the claims and the drawings of the application are used to distinguish similar objects, and are not necessarily used to describe a specific sequence. It should be understood that numbers used in this way can be interchanged under appropriate circumstances such that the embodiments of the present disclosure described herein can be implemented in a sequence other than those illustrated or described herein. The present disclosure is not limited to the details of construction or the arrangements of components set forth in the foregoing description and/or the drawings. Various embodiments are provided solely for purposes of illustration, and the concepts described herein are capable of being practiced or carried out in other ways. Also, the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” “having,” “containing,” or “involving,” and variations thereof herein, is meant to encompass the items listed thereafter (or equivalents thereof) and/or as additional items.