HYDRODYNAMIC TORQUE CONVERTER WITH A LOCK-UP CLUTCH

Abstract

A hydrodynamic torque converter (1) with a lock-up clutch (6) in the form of a disk clutch in a clutch space (9) and with a piston (7) for actuating the lock-up clutch (6). The lock-up clutch (6) has an end disk (63) and a first disk carrier (61), on which the end disk (63) is radially and axially supported. The end disk (63) is arranged on the side of the lock-up clutch (6) remote from the piston (7). The lock-up clutch (6) has a second disk carrier (62). A sealing element (64) is provided, on the second disk carrier (62), a sealing gap (12) is formed between the end disk (63) and the sealing element (64).

Claims

1-10. (canceled)

11. A hydrodynamic torque converter (1) with a lock-up clutch (6) in a form of a disk clutch in a clutch space (9) and with a piston (7) for actuating the lock-up clutch (6), the lock-up clutch (6) having an end disk (63) and a first disk carrier (61), on which the end disk (63) being radially and axially supported, the end disk (63) being arranged on the side of the lock-up clutch (6) remote from the piston (7), the lock-up clutch (6) having a second disk carrier (62), wherein a sealing element (64) is arranged on the second disk carrier (62), and a sealing gap (12) is formed between the end disk (63) and the sealing element (64).

12. The torque converter (1) according to claim 11, wherein the sealing gap (12) provides a smaller through-flow aperture for a hydraulic fluid flowing through the lock-up clutch (6) than a gap between the end disk (63) and the first disk carrier (61).

13. The torque converter (1) according to claim 11, wherein a sealing ring (65) is arranged in the sealing gap (12).

14. The torque converter (1) according to claim 13, wherein the sealing ring (65) is held in a groove in one of the end disk (63) or the sealing element (64).

15. The torque converter (1) according to claim 11, wherein the sealing element (64, 641) extends axially between clutch disks of the lock-up clutch (6) and the second disk carrier (62), and the sealing element (63, 641) is shaped such that a radial distance between the clutch disks and the sealing element (64, 641) varies along this axial extension .

16. The torque converter (1) according to claim 15, wherein the radial distance, between the clutch disks and the sealing element (64, 641), decreases in a direction toward the end disk (63).

17. The torque converter (1) according to claim 15, wherein the sealing element (64, 641) extends axially along only part of the clutch disks.

18. The torque converter (1) according to claim 16, wherein the sealing element (64, 641) extends axially along only part of the clutch disks.

19. The torque converter (1) according to claim 11, wherein the first disk carrier (61) is the outer disk carrier of the lock-up clutch (6) and the second disk carrier (62) is the inner disk carrier of the lock-up clutch (6).

20. The torque converter (1) according to claim 11, wherein the sealing element (64) is pressed or clamped onto the second disk carrier (62).

21. The torque converter (1) according to claim 11, wherein, radially inward relative to the lock-up clutch (6), an inlet opening (11) for hydraulic fluid for lubricating and/or cooling the lock-up clutch (6) leads into the cutch space (9).

Description

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0035] In the figures the same, or at least functionally equivalent structural elements, are given the same indexes. For the sake of clarity, only the upper half of the torque converter 1 is shown in FIG. 1. The lower half can be made mirror-symmetrically thereto.

[0036] FIG. 1 shows the upper half of a longitudinal section through a hydrodynamic converter 1. As an example, the converter 1 is arranged on the input side of a motor vehicle transmission (no more of which is shown). In a manner known as such, the converter 1 comprises a multi-component housing 2, a pump wheel 3 and a turbine wheel 4, as well as an optional stator 5. The pump wheel 3 is an integral part of the (rear) housing component 21 on the transmission side, shown on the right in FIG. 1. For this, blading is attached to the said housing component 21. This housing component 21 can, therefore, also be called the pump portion of the housing 2.

[0037] The pump wheel 3 and the turbine wheel 4 together form a torus, within which a hydraulic fluid circulates, during the operation of the converter 1, so that a drive torque applied to the housing 2 is hydrodynamically transmitted, via the pump wheel 3, to the turbine wheel 4. This principle is known as the Fottinger principle and, therefore, needs no further explanation. The main rotation axis of the converter 1, which, at the same time, also forms the longitudinal axis of the converter 1, is indexed L. A radial direction extends perpendicularly to it, for example perpendicularly upward/downward in FIG. 1.

[0038] A lock-up clutch 6 is provided, inside the housing component 22 (front), shown on the left in FIG. 1. This is in the form of a frictional disk clutch. Thus, the clutch 6 comprises a first disk carrier 61 (the outer disk carrier) on which associated first clutch disks (outer disks) are arranged in a rotationally fixed manner. And the clutch 6 also has a second disk carrier 62 (the inner disk carrier) on which associated second clutch disks (inner disks) are arranged in a rotationally fixed manner. In a known way, the first and second clutch disks are arranged in alternation and form the disk pack of the clutch 6.

[0039] The lock-up clutch 6 can be actuated by a piston 7 that can be moved hydraulically in the axial direction. This piston 7 is also arranged in the housing component 22. A drive torque applied on the input side can be transmitted to the output of the converter 1, by way of the clutch 6, bypassing the hydrodynamic power branch of the converter 1. Depending on the contact pressure applied to the disks of the cutch 6, a smaller or larger proportion of the drive torque is transmitted to the output of the converter 1.

[0040] During a slipping operation of the clutch 6 and when the clutch 6 is being engaged and disengaged, friction losses in the form of heat are generated in the clutch 6. This heat is dissipated by hydraulic fluid, as much as possible, flowing around the clutch 6 during the operation of the converter 1.

[0041] Furthermore, a torsion damper 8 is arranged inside the housing component 22. The purpose of this damper 8 is to damp or eliminate rotation irregularities of the drive torque applied on the input side, in particular, during the use of the clutch 6. A hub 81 serves as the output of the damper 8 and the converter 1. The hub 81 is arranged rotationally fixed on a transmission input shaft. The essential structure of such a damper 8 is also already known as such, and therefore, needs no further explanation.

[0042] The clutch 6 is accommodated inside a clutch space 9 of the converter 1. The piston 7 separates this clutch space 9 from the piston space 10. The piston space 10 can be acted upon by fluid pressure, in that pressurized hydraulic fluid is admitted in a controlled manner into the piston space 10. When the fluid pressure in the piston space 10 has sufficiently increased, compared with the clutch space 9, the piston is moved away from its initial position, shown in FIG. 1, in the engaging direction of the clutch 6 (to the right in FIG. 1, toward the torus). Thereby the disks of the clutch 6 are pressed against one another, so the clutch 6 engages. The fluid pressure in the piston space 10 is correspondingly reduced for the subsequent disengaging of the clutch 6. The piston 7 then moves back to its initial position. The clutch 6 is fully disengaged in the initial position shown in FIG. 1.

[0043] As explained earlier, heat is generated in the clutch 6 when the clutch 6 is actuated. Thus, a fluid feed opening 11 leads into the clutch space 9 radially inward relative to the clutch 6. Through this, fresh hydraulic fluid flows into the inside of the housing of the converter 1. This hydraulic fluid flows, at least in part, through the clutch 6 and takes up heat from the clutch 6. The heated hydraulic fluid emerges from the converter 1 at other points, in particular, in the area of the pump wheel 3 and/or the stator 5.

[0044] The hydraulic fluid flows through the clutch 6 mainly where the flow resistance is lowest. It has been found that the flow resistance is relatively low in the gap between the clutch disks and the associated disk carrier 61, 62 in each case. There, the clutch disks are coupled rotationally fixed to the associated disk carriers 61, 62 by teeth. In contrast, the flow resistance is relatively high between the disks, particularly in the case of a partially or a fully engaged clutch. Together with the flushing of the clutch 6 radially from the inside, it happens that much of the hydraulic fluid passes through the gap between the inner disk carrier 62 and the clutch disks. Flushing of individual clutch disks, with an effective cooling action, takes place only to a slight extent.

[0045] A sealing element 64 is now provided on the second disk carrier 62, which is arranged between the end disk 63 of the clutch and the second disk carrier 62, to improve that situation. A sealing gap 12 is formed between the sealing element 64 and the end disk 63.

[0046] FIG. 2 shows an enlarged view of the section A shown in FIG. 1, with the sealing element 64.

[0047] The end disk 63 is formed by the disk of the clutch 6 facing away from the piston 7. The end disk 63 supports the actuating force of the piston 7 axially against the disk carrier 61. For this, the end disk 63 rests axially against the supporting ring 66, which, in turn, is fixed on the disk carrier 61. The disk carrier 61 carries the end disk 63 in a rotationally fixed manner. The sealing gap 12 is formed radially between the sealing element 64 and the end disk 63. The flow resistance, at that point, is relatively high owing to the sealing gap 12. Thus, the hydraulic fluid flowing through the clutch 6 is diverted in the radial direction so that more of it flows radially around the clutch disks. Accordingly, most of the hydraulic fluid flows through radially from the inside outward between the clutch disks. Then, the hydraulic fluid flows through the gap between the clutch disks and the disk carrier 61 and out of the cutch 6. In this way, the heat dissipation out of the clutch 6 is substantially improved. In this case, the sealing gap 12 has a smaller through-flow aperture, for the hydraulic fluid, than does the radial gap between the end disk 63 and the disk carrier 61.

[0048] The opposite outer surfaces of the sealing element 64 and the end disk 63 are cylindrical and arranged coaxially with one another. Thus, when the clutch 6 is disengaged, a relative rotation between the sealing element 64 and the end disk 63 can take place. The sealing element 64 is preferably ring-shaped. By virtue of teeth, the sealing element 64 is arranged rotationally fixed on the disk carrier 62. At the same time, the said teeth serve for coupling the disk carrier 62 rotationally fixed to the associated clutch disks (inner clutch disks). Preferably, the sealing element 64 is fixed to the disk carrier 62 in such a manner that it also stays in place axially. For this, the sealing element 64 is, in particular, clamped onto the disk carrier 62. For example, it is pushed axially and pressed onto the disk carrier 62.

[0049] As can be seen in FIG. 2, a sealing ring 65 can be arranged inside the sealing gap 12 which further seals the gap 12. In FIG. 2 the sealing ring 65 is held in a groove of the sealing element 64 and is in contact with the end disk 63. The sealing ring 65 is, for example, an R-ring.

[0050] FIG. 3 shows an alternative design of the clutch 6 for the converter 1 in FIGS. 1 and 2. The explanations relating to FIGS. 1 and 2 also apply to the version according to FIG. 3. The difference is that the sealing ring 65 is now held in a groove of the end disk 63 and is in contact with the sealing element 64. So that enough space will be available in the end disk 63 for the groove of the sealing ring 65, the end disk 63 has an axial extension 631. The extension 631 can be an integral part of the disk 63, but it can also be attached to the disk 63.

[0051] FIG. 4 shows a version of the clutch 6 different from that of FIG. 3. The explanations relating to FIG. 3, therefore, also apply to the version according to FIG. 4. The difference from FIG. 3 is that the sealing element 64 is extended axially in the direction of the piston 7 (axial extension 641). In this case, the sealing element 64 extends, on the piston side, as far as the end of the clutch 6. Moreover, the sealing element 64 has a step-like diameter change, at the end disk 63, so that there the radial distance between the end disk 63 and the sealing element 64 is minimal. In other words, the gap between the clutch disks and the disk carrier 62, in the direction of the end disk 63, is increasingly filled by the sealing element 64. The axial space through which flow can take place, in the area of the sealing gap 12, is therefore minimal. In that way, the flow resistance in the gap between the clutch disks and the disk carrier 62 increases in the direction of the end disk 63. This further diverts the fluid flow in the direction toward the piston 7. Thus, more hydraulic fluid flows in the radial direction over the clutch disks located in the area of the piston 7. In contrast, the clutch disks, in the area of the end disk 63, have less hydraulic fluid flowing over them in the radial direction. Consequently the flow is selectively greater over the disks near the piston 7, which are more severely affected. It is possible for the diameter change of the sealing element 64 to be continuous instead of step-wise, for example, if the extension 641 is of conical shape.

[0052] The extension 641 of the sealing element 64 can be formed by pin-like attachments. In particular, in each tooth gap between the teeth of the disk carrier 62 an extension of the sealing element 64 corresponding thereto is arranged, which partially fills the gap between the disk carrier 62 and the clutch disks.

[0053] FIG. 5 shows a version of the clutch 6 which differs from that of FIG. 4. The explanations relating to FIG. 4, therefore, also apply to the version in FIG. 5. The difference from FIG. 4 is that the sealing element 64 now extends in the axial direction only as far as about half-way along the clutch disks. In contrast to the extension 641 in FIG. 4, the extension 641 of the sealing element 64 is, therefore, shorter. This results in a further optimization of the flow through the clutch 6. The gap between the clutch disks and the disk carrier 62 is, thereby, increasingly filled in the direction of the end disk 63 by the sealing element 64 and the flow resistance there is thus increased more and more. The severely affected clutch disks, in the area of the piston 7, are radially flushed with the largest amount of hydraulic fluid. In contrast, the least affected clutch disks in the area of the end disk 63 are radially flushed with the smallest amount of hydraulic fluid. The clutch disks in the middle are exposed to a middling amount of thermal stress. By virtue of the extension 641, compared with the clutch disks at the ends, they are flushed with hydraulic fluid to a medium extent which, however, is sufficient there.

[0054] In this case too it is possible for the diameter change of the sealing element 64 to be continuous instead of step-wise, for example, if the extension 641 is of a conical shape.

INDEXES

[0055] 1 Hydrodynamic torque converter [0056] 2 Housing [0057] 21 Housing component [0058] 22 Housing component [0059] 3 Pump wheel [0060] 4 Turbine wheel [0061] 6 Converter lock-up clutch [0062] 61 Disk carrier, outer disk carrier [0063] 62 Disk carrier, inner disk carrier [0064] 63 End disk [0065] 631 Extension of the end disk [0066] 64 Sealing element [0067] 641 Extension of the sealing element [0068] 65 Sealing ring [0069] 66 Supporting ring [0070] 7 Piston [0071] 8 Torsion damper [0072] 81 Damper hub [0073] 9 Clutch space [0074] 10 Piston space [0075] 11 Fluid feed opening [0076] 12 Sealing gap [0077] A Area [0078] L Main rotation axis, longitudinal axis