LEAD FRAME, SEMICONDUCTOR DEVICE, AND MANUFACTURING METHOD OF LEAD FRAME
20220173019 · 2022-06-02
Inventors
Cpc classification
H01L2924/00012
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L23/49568
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L23/49827
ELECTRICITY
International classification
Abstract
A lead frame includes: a support portion having a through-hole formed in as end; a lead; and a heat dissipation plate welded with the support portion in one opening of the through-hole. A manufacturing method of a lead frame includes: shaping a frame member from a metal plate, the frame member including a support portion having a through-hole formed in an end, and a lead; and welding a heat dissipation plate with the support portion in one opening of the through hole.
Claims
1. A lead frame comprising: a support portion having a through-hole formed in an end; a lead; and a heat dissipation plate welded with the support Portion in one opening of the through-hole.
2. The lead frame according to claim 1, wherein the through-hole has a taper shape in which another opening has a diameter larger than a diameter of the one opening.
3. The lead frame according to claim 1, wherein a plurality of through-holes are formed in the end of the support portion.
4. The lead frame according to claim 1, wherein the through-hole has a tab projecting inward.
5. The lead frame according to claim 1, wherein the heat dissipation plate has a surface joined with the support portion, the surface having a surface roughness larger than a surface roughness of another surface.
6. The lead frame according to claim 1, wherein the heat dissipation plate is welded with the support portion at a plurality of locations of the one opening of the through-hole.
7. A semiconductor device comprising: a lead frame; a semiconductor element mounted on the lead frame; and a encapsulating resin encapsulating the semiconductor element; wherein the lead frame includes a support portion having a through-hole formed in an end, a lead, and a heat dissipation plate welded with the support portion in one opening of the through-hole; and the semiconductor element is mounted on a first surface of the heat dissipation plate and is connected to the lead.
8. The semiconductor device according to claim 7, wherein the through-hole has a taper shape in which another opening has a diameter larger than a diameter of the one opening.
9. The semiconductor device according to claim 7, wherein a plurality of through-holes are formed in the end of the support portion.
10. The semiconductor device according to claim 7, wherein the through-hole has a tab projecting inward.
11. The semiconductor device according to claim 7, wherein the heat dissipation plate has a surface joined with the support portion, the surface having a surface roughness larger than a surface roughness of another surface.
12. The semiconductor device according to claim 7, wherein the heat dissipation plate is welded with the support portion at a plurality locations of the one opening of the through-hole.
13. The semiconductor device according to claim 7, wherein the heat dissipation plate has a second surface in an opposite side of the first surface, the second surface being exposed from the encapsulating resin.
14. The semiconductor device according to claim 7, wherein the lead is partially exposed from the encapsulating resin.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0025] Hereinafter, an embodiment of a lead frame, a semiconductor device, and a manufacturing method of the lead frame disclosed by the present application will be described in detail with reference to drawings. Note that the present invention is not limited by this embodiment.
[0026]
[0027] The lead frame 100 has a structure in which a heat dissipation plate 150 is joined to a frame member having a frame body 110, support bars 120, leads 130, and tie bars 140. The frame member is formed of, for example, a thin plate of metal such as copper or a copper alloy having a thickness of about 0.1 to 0.25 mm. On the other hand, the heat dissipation plate 150 is a plate-like member of metal such as copper or a copper alloy which has a plate thickness thicker than the thin plate forming the frame member and has, for example, a thickness of 1 mm or more.
[0028] The frame body 110 defines an outer periphery of the single lead frame 100 and supports the support bars 120 and the plural leads 130 via the tie bars 140. In manufacturing of the lead frame 100, plural lead frames 100 are manufactured as a gathering of lead frames connected via frame bodies 110. Then, after a semiconductor chip is mounted on the lead frame 100 and encapsulated with resin, the tie bar 140 between the plural leads 130 and between the leads 130 and the support bar 120 are cut. Then, since a part including the support bar 120, the plural leads 130, and the heat dissipation plate 150 is separated from the frame body 110, a diced semiconductor device is obtained.
[0029] The support bars 120 are a pair of support portions extending in a center of a short-side direction of the lead frame 100 from both ends of a long-side direction thereof toward the center, and the support bars 120 have end portions (hereinafter, referred to as “center-side end portions”), which are positioned at the center of the lead frame 100 and supporting the heat dissipation plate 150. More specifically, through-holes 125 are formed at respective positions of the center-side end portions of the pair of support bars 120 which are overlapped with the heat dissipation plate 150, and a mount surface 150a on which the semiconductor chip of the heat dissipation plate 150 is mounted is welded at the through-holes 125.
[0030] As illustrated in
[0031] The lead 130 is a terminal which extends in parallel with the support bar 120 and electrically connects a semiconductor chip to an external part when the semiconductor chip is mounted on the lead frame 100. The lead 130 is shorter than the support bar 120, and a center-side end portion of the lead 130 is not overlapped with the heat dissipation plate 150. In addition, a plating layer is formed on a surface of the center-side end portion of the lead 130 which is distant from the heat dissipation plate 150. When the semiconductor chip is mounted on the lead frame 100, the semiconductor chip is connected to the plating layer by wire bonding.
[0032] The heat dissipation plate 150 is a copper plate-like member joined with the center-side end portions of the pair of support bars 120. The surface of the heat dissipation plate 150 joined with the support bar 120 is the mount surface 150a on which the semiconductor chip is mounted. The mount surface 150a has undergone roughening treatment and has large surface roughness compared with other surfaces. The heat dissipation plate 150 dissipates heat, which is emitted from the semiconductor chip mounted on the mount surface 150a, from a surface in the opposite side of the mount surface 150a. Therefore, the surface in the opposite side of the mount surface 150a is exposed from a mold resin even in a state in which the semiconductor chip is encapsulated with the mold resin.
[0033] Next, a manufacturing method of the lead frame 100 configured in the above described manner will be described with reference to a flow diagram illustrated in
[0034] First, a frame member is shaped, for example, by pressing or etching of a thin plate of metal such as copper or a copper alloy having a thickness of about 0.1 to 0.25 mm (step S101). Specifically, for example as illustrated in
[0035] Moreover, the through-hole 125 is formed in the center-side end portion of the support bar 120 (step S102). More specifically, for example as illustrated in
[0036]
[0037] Also, the through-hole 125 may have plural through-holes, for example, as illustrated in
[0038] After the through-hole 125 is formed in the support bar 120, the plating layer is formed on the center-side end portion of the lead 130 (step S103). Specifically, for example as illustrated in
[0039] By the above processes, the frame member using a copper thin plate as a material is completed. Therefore, the frame member is laser-welded with the heat dissipation plate 150 which, for example, has a thickness of 1 mm or more and is formed of metal such as copper or a copper alloy (step S104). More specifically, for example as illustrated in
[0040] Specifically, as illustrated in
[0041] As a result of irradiating both of the vicinity of the through-hole 125 of the support bar 120 and the mount surface 150a of the heat dissipation plate 150 with laser in this manner, for example, an area W of the boundary between the support bar 120 and the heat dissipation plate 150 is welded, and the frame member and the heat dissipation plate 150 are integrated as illustrated in
[0042] The laser used in the laser welding may be, for example, green laser or fiber laser. Since the through-hole 125 is formed in the support bar 120 in advance, the output of the laser may be a comparatively low output such as an output of 1.5 kW or less. Also, the irradiation time of the laser at the position of each through-hole 125 may be, for example, about 0.2 to 0.5 second. In this manner, since the through-hole 125 is formed in the support bar 120 in advance, the output of the laser can be configured to be a low output, and the irradiation time thereof can also be configured to be a short period of time. As a result, the heat of the laser is not transmitted to the part excluding the vicinity of the through-hole 125 to be welded, and deformation and damage of the frame member and the heat dissipation plate 150 can be prevented.
[0043] Also, the mount surface 150a to be welded with the support bars 120 of the heat dissipation plate 150 has undergone roughening treatment and become a roughened surface. Specifically, for example, as illustrated in
[0044] In this manner, the lead frame 100 is formed by laser-welding the heat dissipation plate 150 at the through-holes 125 of the support bars 120. A semiconductor chip is mounted on this lead frame 100, and the semiconductor chip is encapsulated, for example, with a mold resin such as an epoxy resin. Then, a semiconductor device is obtained by cutting the support bars 120 and the leads 130 from the frame body 110.
[0045]
[0046] As illustrated in
[0047] The center-side end portion of the support bar 120 in which the through-hole 125 is formed is encapsulated with the mold resin 220 together with the semiconductor chip 210, and the other end portion of the support bar 120 is projecting from a lateral surface of the mold resin 220 and is bent in a shape similar to the lead 130. The support bar 120 bent in the shape similar to the lead 130 in this manner may be used as a lead for ground wiring. On the other hand, e center-side end portion of the lead 130 connected to the semiconductor chip 210 by the plating layer 130a is encapsulated with the mold resin 220 together with the semiconductor chip 210, and the other end portion of the lead 130 is projecting from the lateral surface of the mold resin 220 and is bent. The end portion of the lead 130 projecting from the mold resin 220 can be connected to another part such as a wiring substrate. More specifically, the lead 130 is used, for example, as a lead for signal wiring.
[0048] As described above, according to the present embodiment, the through-holes are formed in advance in the frame member, which is formed of a thin plate, and the heat dissipation plate having a larger thickness than the frame member is joined by laser welding at the through-holes. Therefore, the output of the laser for welding can be configured to be a low output, and the irradiation time of the laser can be configured to be a short period of time. As a result, the heat of the laser is not transmitted to the part excluding the vicinity of the through-hole, and unnecessary deformation and damage caused by welding can be prevented.
[0049] Note that, in the above described embodiment, the lead frame 100 used in the semiconductor device of a Small Outline Package (SOP) type, in which the leads 130 project in two directions from the mold resin 220, has been described. However, the lead frame 100 similar to that of the above described embodiment can be also applied to a semiconductor device of a Quad Flat Package (QFP) type, in which the leads 130 project in four directions from the mold resin 220.
[0050] Also, the lead frame 100 similar to that of the above described embodiment can be also applied to a semiconductor device of, example, a Small Outline Non-leaded package (SON) type or a Quad Flat Non-leaded package (OFN) type, in which the leads 130 do not project from the mold resin 220.
[0051]
[0052] In the lead frame 100 illustrated in
[0053] Also in the lead frame 100 like this, since the through-hole 125 is formed in advance in the center-side end portion of the support bar 120, when the heat dissipation plate 150 is to be laser-welded with the support bar 120, the output of the laser can be configured to be a low output, and the irradiation time of the laser can be configured to be a short period of time. As a result, the heat of the laser is not transmitted to the part excluding the vicinity of the through-hole, and unnecessary deformation and damage caused by welding can be prevented.
[0054]
[0055] As illustrated in
[0056] Also, the end portions in the opposite side of the center-side end portions of the support bar 120 and the lead 130 are exposed from the lateral surface and a lower surface of the mold resin 220. Since the end portion of the lead 130 is exposed from the mold resin 220, this end portion serves as an external terminal which connects the semiconductor device to another part such as a wiring substrate.
[0057] In this manner, the semiconductor device of the SON type or the QFN type, in which the lead 130 does not project from the mold resin 220, can be also formed by using the above described lead frame 100.
[0058] In the above described embodiment, the description has been given on the assumption that the entire opening of the through-hole 125 of the support bar 120 is included in the irradiation area of the laser. As such laser, for example, green laser (wavelength: 532 nm) having a spot diameter of about 0.2 to 0.3 mm can be used. On the other hand, for example, when the laser welding is carried out using fiber laser (wavelength: 1064 nm) having a spot diameter of about 0.024 to 0.044 mm, which is smaller than that of the green laser, plural locations of the opening of the through-hole 125 may be configured to be irradiated with the laser.
[0059] Specifically, for example, as illustrated in
[0060] Also, for example in a case in which the through-hole 125 has a cylindrical shape as illustrated in
[0061] Furthermore, for example also in a case in which the plural tabs 125a projecting to the interior of the through-hole 125 are formed as illustrated in
[0062] With respect to the embodiments and the variety thereof described above, the following notes are further disclosed.
[0063] (Note 1) A manufacturing method of a lead frame, the method comprising:
[0064] shaping a frame member from a metal plate, the frame member including a support portion having a through-hole formed in an end, and a lead; and
[0065] welding a heat dissipation plate with the support portion in one opening of the through hole.
[0066] (Note 2) The manufacturing method of a lead frame according to Note 1, wherein
[0067] the shaping includes
[0068] shaping the frame member including the support portion having the through-hole having a taper shape in which another opening has a diameter larger than a diameter of the one opening.
[0069] (Note 3) The manufacturing method of a lead frame according to Note 1, wherein
[0070] the shaping includes
[0071] forming a plurality of through-holes in the end of the support portion.
[0072] (Note 4) The manufacturing method of a lead frame according to Note 1, wherein
[0073] the shaping includes
[0074] forming the through-hole having a tab projecting inward.
[0075] (Note 5) The manufacturing method of a lead frame according to Note 1, the method further comprising carrying out roughening treatment for causing a surface roughness of a first surface of the heat dissipation plate to be larger than a surface roughness of another surface wherein,
[0076] the welding includes
[0077] welding the first surface of the heat dissipation plate with the support portion.
[0078] (Note 6) The manufacturing method of a lead frame according to Note 1, wherein,
[0079] the welding includes
[0080] carrying out laser welding by using laser having a spot diameter larger than a diameter of the through-hole.
[0081] (Note 7) The manufacturing method of a lead frame according to Note 1, wherein,
[0082] the welding includes
[0083] carrying out laser welding by using laser having a spot diameter smaller than a diameter of the through-hole.
[0084] (Note 8) The manufacturing method of a lead frame according to Note 1, wherein,
[0085] the welding includes
[0086] welding the heat dissipation relate with the support portion at a plurality of locations of the one opening of the through-hole.
[0087] According to one aspect of a lead frame, a semiconductor device, and a manufacturing method of the lead frame disclosed by the present application, an effect of preventing unnecessary deformation and damage caused by welding is exerted.
[0088] All examples and conditional language recited herein are intended for pedagogical purposes of aiding the reader in understanding the invention and the concepts contributed by the inventor to further the art, and are not to be construed as limitations to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.