Gas turbine engine with optimized fan blade geometry
11346229 · 2022-05-31
Assignee
Inventors
Cpc classification
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/4031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2240/301
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D5/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gas turbine engine 10 is provided in which a fan having fan blades 139 in which the camber distribution relative to covered passage of the fan 13 allows the gas turbine engine to operate with improved efficiency when compared with conventional engines, whilst retaining an acceptable flutter margin.
Claims
1. A gas turbine engine for an aircraft, the gas turbine engine comprising: an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan comprising a plurality of fan blades; and a gearbox that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft, wherein: each fan blade comprises cross-sections, including a first cross-section, the cross-sections comprising: a camber line defined by a midpoint between its pressure surface and its suction surface, with a true chord (C) being defined as a distance along the camber line between a leading edge and a trailing edge of the fan blade; a covered passage defined as a portion of the cross-section between the trailing edge and a line (J) passing through a point (K) on the suction surface that is closest to a leading edge of a neighbouring fan blade; a covered passage length (P) defined as a distance along the camber line that is in the covered passage; and a covered passage percentage defined as the covered passage length (P) as a percentage of the true chord (C); the first cross-section of each fan blade having the covered passage percentage between 40 percent and 70 percent, wherein the first cross-section defines a change in angle in degrees between a line tangent to the camber line at the leading edge and a reference line (α1) and a line tangent to a point on the camber line that corresponds to a start of the covered passage and the reference line (α2) that satisfies: 20>|α2−α1| and wherein: each fan blade has a radial span extending from a root at a 0 percent span position to a tip at a 100 percent span position, and a ratio of a radius of the fan blade at the root (r.sub.root) to the radius of the fan blade at the tip (r.sub.tip) is less than 0.3; and a specific thrust at a forward Mach number of 0.8 is less than 90 NKg.sup.−1s.
2. The gas turbine engine of claim 1, wherein the change in angle in degrees of the camber line of the first section between the line tangent to the camber line at the leading edge and the reference line (α.sub.1) and the point on the camber line that corresponds to the start of the covered passage and the reference line (α.sub.2) satisfies:
3. The gas turbine engine of claim 1, wherein the cross-sections through each fan blade for which the covered passage percentage is between 40 percent and 70 percent, the change in angle of the camber line between the leading edge (α1) and the point on the camber line that corresponds to the start of the covered passage (α2) satisfies:
4. The gas turbine engine of claim 1, wherein the cross-sections through each fan blade for which the covered passage percentage is between 35 percent and 80 percent, the change in angle of the camber line between the leading edge (α1) and the point on the camber line that corresponds to the start of the covered passage (α2) satisfies:
5. The gas turbine engine of claim 1, wherein the cross-sections through each fan blade for which the covered passage percentage is between 35 percent and 80 percent, the change in angle of the camber line between the leading edge (α1) and the point on the camber line that corresponds to the start of the covered passage (α2) satisfies:
6. The gas turbine engine of claim 1, wherein the cross-sections through each fan blade for which the covered passage percentage is between 60 percent and 62 percent, the change in angle in degrees of the camber line between the leading edge (α1) and the point on the camber line that corresponds to the start of the covered passage (α2) satisfies:
|α2−α1|≥9.
7. The gas turbine engine of claim 1, wherein: the ratio of the radius of the fan blade at the root (r.sub.root) to the radius of the fan blade at the tip (r.sub.tip) is less than 0.29.
8. The gas turbine engine of claim 1, wherein: the ratio of the radius of the fan blade at the root (r.sub.root) to the radius of the fan blade at the tip (r.sub.tip) is less than 0.28.
9. The gas turbine engine of claim 1, wherein: the turbine is a first turbine, the compressor is a first compressor, and the core shaft is a first core shaft; the engine core further comprises a second turbine, a second compressor, and a second core shaft connecting the second turbine to the second compressor; and the second turbine, second compressor, and second core shaft are arranged to rotate at a higher rotational speed than the first core shaft.
10. The gas turbine engine of claim 1, wherein the fan diameter is greater than 250 cm.
11. The gas turbine engine of claim 1, wherein the fan diameter is greater than 330 cm.
12. The gas turbine engine of claim 1, wherein: at cruise conditions, each cross-section through each fan blade experiences an inlet relative Mach number M1rel; and for the cross-sections through each fan blade for which a value of M1rel at cruise is less than 0.8 and the covered passage percentage is between 40 percent and 62 percent, the change in angle of the camber line between the leading edge (α1) and the point on the camber line that corresponds to the start of the covered passage (α2) satisfies:
|α.sub.2−α1|≥9 where the cruise conditions correspond to a forward Mach number of 0.8, a pressure of 23000 Pa; and a temperature of −55 degrees Celsius.
13. The gas turbine engine of claim 1, wherein: at cruise conditions, each cross-section through each fan blade experiences an inlet relative Mach number M1rel; and for the cross-sections through each fan blade for which a value of M1rel at cruise is less than 0.8, the change in angle of the camber line between the leading edge (α1) and the point on the camber line that corresponds to the start of the covered passage (α2) satisfies:
|α2−α1|≥33−(M1rel*30).
14. The gas turbine engine of claim 1, wherein: at cruise conditions, each cross-section through each fan blade experiences an inlet relative Mach number M1rel; and no cross-section through each fan blade has a value of M1rel at cruise that is greater than 1.15, wherein the forward speed of the gas turbine engine at the cruise conditions is in the range of from Mach 0.75 to Mach 0.85.
15. The gas turbine engine of claim 1, wherein a fan tip loading is defined as dH/U.sub.tip.sup.2, where dH is the enthalpy rise across the fan and U.sub.tip is the velocity of the fan tip, and the fan tip loading at a forward Mach number of 0.8 is greater than 0.3 JKg.sup.−1K.sup.−1/(ms.sup.−1).sup.2.
16. The gas turbine engine of claim 15, wherein the fan tip loading at the forward Mach number of 0.8 is in the range of from 0.3 to 0.4 JKg.sup.−1K.sup.−1/(ms.sup.−1).sup.2.
17. The gas turbine engine of claim 1, wherein a bypass ratio defined as the ratio of the mass flow rate of a bypass flow (B) that flows along a bypass duct to the mass flow rate of a core flow (A) at cruise conditions is greater than 12, where the cruise conditions correspond to a forward Mach number of 0.8, a pressure of 23000 Pa; and a temperature of −55 degrees Celsius.
18. The gas turbine engine of claim 17, wherein the bypass ratio is greater than 13.
19. The gas turbine engine of claim 1, wherein a ratio of a radius of the fan blade at the root (r.sub.root) to the radius of the fan blade at the tip (r.sub.tip) is less than 0.29.
Description
DESCRIPTION OF THE DRAWINGS
(1) Embodiments will now be described by way of example only, with reference to the Figures, in which:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) With reference to
(9) The gas turbine engine 10 works in the conventional manner so that air entering the intake 12 is accelerated and compressed by the fan 13 to produce two air flows: a first air flow A into the engine core and a second air flow B which passes through a bypass duct 22 to provide propulsive thrust. The first and second airflows A, B split at a generally annular splitter 40, for example at the leading edge of the generally annular splitter 40 at a generally circular stagnation line. In use (for example, at cruise conditions, which may be as defined elsewhere herein), the ratio of the mass flow rate of the bypass flow B to the core flow A may be as described and/or claimed herein, for example at least 10.
(10) The engine core includes the intermediate pressure compressor 15 (which may be referred to herein as a first compressor 15) which compresses the air flow directed into it before delivering that air to the high pressure compressor 16 (which may be referred to herein as a second compressor 16) where further compression takes place.
(11) The compressed air exhausted from the high-pressure compressor 16 is directed into the combustion equipment 17 where it is mixed with fuel and the mixture combusted. The resultant hot combustion products then expand through, and thereby drive the high pressure turbine 18 (which may be referred to as a second turbine 18) and the low pressure turbine 19 (which may be referred to as a first turbine 19) before being exhausted through the nozzle 20 to provide additional propulsive thrust. The intermediate pressure compressor 15 is driven by the low pressure turbine 19 by a first (or low pressure) shaft 32. The high pressure compressor 16 is driven by the low pressure turbine 18 by a second (or high pressure) shaft 34. The first shaft 32 also drives the fan 13 via the gearbox 14. The gearbox 14 is a reduction gearbox in that it gears down the rate of rotation of the fan 13 by comparison with the intermediate pressure compressor 15 and low pressure turbine 19. The gearbox 14 may be any suitable type of gearbox, such as an epicyclic planetary gearbox (having a static ring gear, rotating and orbiting planet gears supported by a planet carrier and a rotating sun gear) or a star gearbox. Additionally or alternatively the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
(12) The first and second compressors 15, 16, first and second turbines 19, 18, first and second shafts 32, 34, and the combustor 17 may all be said to be part of the engine core.
(13) Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
(14) The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction 300 (which is aligned with the rotational axis 11), a radial direction 400, and a circumferential direction 500 (shown perpendicular to the page in the
(15)
(16) The radius of the leading edge 136 of the fan blade 130 at its root 132 is designated in
(17) The span m of the blade 130 is defined as the difference in the radius of the leading edge 136 at the tip and the radius of the leading edge 136 at the root (r.sub.tip−r.sub.root).
(18) In use of the gas turbine engine 10, the fan 13 (with associated fan blades 130) rotates about the rotational axis 11. This rotation results in the tip 134 of the fan blade 130 moving with a velocity U.sub.tip. The work done by the fan blades 13 on the flow results in an enthalpy rise dH of the flow. Accordingly, a fan tip loading may be defined as dH/U.sub.tip.sup.2, where dH is the enthalpy rise (for example the 1-D average enthalpy rise) across the fan (or in the bypass stream) and U.sub.tip is the velocity of the fan tip (which may be defined as fan tip radius at leading edge multiplied by rotational speed). As noted elsewhere herein, the fan tip loading at cruise conditions may be greater than (or on the order of) 0.3, for example greater than (or on the order of) 0.31, for example greater than (or on the order of) 0.32, for example greater than (or on the order of) 0.33, for example greater than (or on the order of) 0.34, for example greater than (or on the order of) 0.35, for example greater than (or on the order of) 0.36, for example in the range of from 0.3 to 0.4 (all figures having units JKg.sup.−1K.sup.−1/(ms.sup.−1).sup.2).
(19) The specific thrust of the gas turbine engine 10 may be in the ranges described and/or claimed herein.
(20) A cross-sectional plane A-A or B-B through the blade 130 may be defined by an extrusion in the circumferential direction of a straight line formed between a point on the leading edge 136 that is at a given percentage X of the span m from the root 132 (i.e. at a radius of (r.sub.root+X/100*(r.sub.tip−r.sub.root))), and a point on the trailing edge that is at the same radial percentage X of a trailing edge radial extent t along the trailing edge 138 from the root 132 at the trailing edge 138. The circumferential direction of the extrusion may be taken at the leading edge position of the plane A-A, B-B. In other words, reference to a cross-section through the fan blade 130 may mean a section through the aerofoil in a plane defined by: a line that passes through the point on the leading edge that is at a given percentage of the span m along the leading edge from the leading edge root and points in the direction of the tangent to the circumferential direction at that point on the leading edge; and a point on the trailing edge that is at that same percentage along the trailing edge 138 from the trailing edge root.
(21)
(22) The neighbouring fan blades 130 are both part of the fan 13. The neighbouring fan blades 130 may be substantially identical to each other, as in the example of
(23) A camber line (142 in
(24) A true chord for a given cross-section (C.sub.A in
(25) A covered passage is defined as the part of the blade (or part of the passage between the blades) for a given cross-section that is between a line J that passes through the point K on the suction surface 137 of the blade 130 and the leading edge 136 of the neighbouring blade 130 that is adjacent the suction surface 137. The point K is defined as the point K on the suction surface that is closest to the leading edge 136 of a neighbouring blade. The line J may pass entirely through the cross-section of the blade, so as to separate the cross-section into two parts: a covered passage part that is between the trailing edge 138 and the line J, and a non-covered passage part that is between the leading edge 136 and the line J. The line J may be described as being a straight line when viewed from a radial direction.
(26) A covered passage length P (P.sub.A in
(27) A covered passage percentage is then defined as the covered passage length (P) as a percentage of the true chord (C), that is ((P.sub.A/C.sub.A)*100) for the cross-section A-A and ((P.sub.B/C.sub.B)*100) for the cross-section B-B.
(28) Note that one or both of the true chord length C and local pitch S may change depending on the spanwise position of the cross-section.
(29) The angle of the camber line 142, 242 (that is, the tangent to the angle of the camber line 142, 242) for a given cross-section A-A, B-B changes between the leading edge 136 of the blade 130 and the point on the camber line 142, 242 that is at the start of the covered passage P. In this regard, the start of the covered passage P may be the axially forwardmost point of the covered passage P through which the camber line 142, 242 passes, that is the point at which the line J crosses the camber line 142, 242. The angle of the camber line may be measured relative to any other line in the plane of the cross-section, because it is change in angle of the camber line 142, 242 that is importance.
(30) In the example of
(31) It will be appreciated that the length of the covered passage P and the change in angle (|α.sub.2−α.sub.1|) of the camber line 142, 242 between the leading edge 136 and the start of the covered passage P are different for at least some cross-sections taken through the blade 130. This is illustrated by way of example only by the difference between the cross-sections A-A and B-B shown in
(32)
(33) The relationships D, E, F plotted in
(34)
and/or
for all cross-sections through each fan blade 130 for which the covered passage percentage is greater than 60%, the change in angle of the camber line between the leading edge (α1) and the point on the camber line that corresponds to the start of the covered passage (α2) satisfies:
|α2−α1|≥9.
(35) In
(36)
(37) The inlet relative Mach number may be calculated using the vector sum of the blade forward speed (which may be taken as the forward speed of an aircraft to which a gas turbine engine 10 is attached) and the linear blade speed at the radial position of the leading edge 136 of the cross-section due to the rotation of the fan blades 130, at cruise conditions (which may be as defined elsewhere herein). This is illustrated schematically in
(38) The relationships plotted in
|α2−α1|≥9
and/or
for all cross-sections through each fan blade for which a value of M1rel at cruise is less than 0.75, the change in angle of the camber line between the leading edge (α1) and the point on the camber line that corresponds to the start of the covered passage (α2) satisfies:
|α2−α1|≥10
and/or
for all cross-sections through each fan blade for which a value of M1rel at cruise is less than 0.8, the change in angle of the camber line between the leading edge (α1) and the point on the camber line that corresponds to the start of the covered passage (α2) satisfies:
|α2−α1|≥33−(M1rel*30).
(39) In use, the gas turbine engine 10 may operate at the cruise conditions defined elsewhere herein. Such cruise conditions may be determined by the cruise conditions (for example the mid-cruise conditions) of an aircraft to which at least one (for example 2 or 4) gas turbine engine 10 may be mounted in order to provide propulsive thrust. Parameters such as pressure ratios referred to herein may be taken at such a cruise condition.
(40) It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.