Vane pump including pressure relief groove
11346343 · 2022-05-31
Assignee
Inventors
- Yuji Suzuki (Toyota, JP)
- Akihiro Uto (Toyota, JP)
- Naoyuki Miyara (Nagoya, JP)
- Hiroki Hara (Nagoya, JP)
- Shinsuke Kiyomiya (Seto, JP)
- Akira Fujii (Toyota, JP)
Cpc classification
F04C29/0028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/3441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A vane pump including a housing having a peripheral wall portion, a bottom wall portion, and a pump chamber; a rotor disposed in the pump chamber to be rotatable; a vane disposed to be slidable in the radial direction with respect to the rotor and partitioning the pump chamber into working chambers; and a reed valve that opens and closes a discharge hole of the bottom wall portion. A pressure relief groove is disposed in a portion of the bottom wall portion corresponding to the discharge section with a clearance secured between the peripheral wall portion and the pressure relief groove. When the vane overlaps the pressure relief groove, a pair of the working chambers on both sides of the vane in the rotational direction communicates with each other via the pressure relief groove.
Claims
1. A vane pump, comprising: a housing that has a tubular peripheral wall portion and a bottom wall portion which is disposed at one end of the peripheral wall portion in an axial direction and in which a discharge hole is provided to open, and that defines a pump chamber communicating with the discharge hole inside the housing; a rotor that is disposed in the pump chamber and that is rotatable about a rotational axis of the rotor; a vane disposed so as to be slidable with respect to the rotor in a radial direction, the vane partitioning the pump chamber into a plurality of working chambers and causing capacities of the working chambers to increase and decrease along with forward rotation of the rotor; and a reed valve that opens and closes the discharge hole to allow a compressible fluid compressed in the working chambers and an incompressible fluid to be discharged intermittently, wherein a position at which a sliding direction of the vane with respect to the rotor is inverted from outward in the radial direction to inward in the radial direction during the forward rotation of the rotor is defined as a reference position; a section of the pump chamber on a side of the discharge hole with respect to the reference position is defined as a discharge section; a pressure relief groove is disposed in a portion of an inner surface of the bottom wall portion corresponding to the discharge section with a clearance secured between an inner surface of the peripheral wall portion and the pressure relief groove, the pressure relief groove extending in a circumferential direction about the rotational axis of the rotor; and a pair of the working chambers on both sides of the vane in a rotational direction among the plurality of working chambers communicate with each other via the pressure relief groove when the vane overlaps the pressure relief groove during the forward rotation of the rotor.
2. The vane pump according to claim 1, wherein: an end on a front side in the rotational direction, of both ends of the pressure relief groove in an extension direction, is defined as a groove front end; and the groove front end is continuous with the discharge hole.
3. The vane pump according to claim 1, wherein: the vane is disposed so as to be slidable with respect to the rotor in a diametrical direction; one end and the other end of the vane in the diametrical direction are in sliding contact with the inner surface of the peripheral wall portion; the housing is provided with a suction hole that communicates with the pump chamber; a section of the pump chamber on a side of the suction hole with respect to the reference position is defined as a suction section; an end on a rear side in the rotational direction, of both ends of the pressure relief groove in an extension direction, is defined as a groove rear end; and the groove rear end is disposed such that the pair of the working chambers on both sides of the vane in the rotational direction communicate with each other via the pressure relief groove on a side of the one end of the vane after the other end of the vane passes the suction hole during the forward rotation of the rotor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
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(8)
MODES FOR CARRYING OUT THE INVENTION
(9) A vane pump according to an embodiment of the present invention will be described below.
First Embodiment
(10) In the following drawings, the front-rear direction corresponds to the “axial direction” according to the present invention.
(11) [Configuration of Vane Pump]
(12) First, the configuration of the vane pump according to the present embodiment will be described. A vane pump 1 is a negative pressure source for a brake booster (not illustrated) of a vehicle. As illustrated in
(13) (Housing 2)
(14) The housing 2 is fixed to a chain cover (not illustrated) of an engine. The housing 2 includes a housing body 20 and an end plate 21. The housing body 20 includes a pump portion 20A and a tubular portion 20B. The pump portion 20A has the shape of a bottomed elliptical cylinder that opens toward the front side. The pump portion 20A includes a peripheral wall portion 200 and a bottom wall portion 201. A pump chamber A is defined inside the pump portion 20A. As discussed later, the pump chamber A is divided into a suction section AU and a discharge section AD.
(15) The peripheral wall portion 200 has the shape of an elliptical tube that extends in the front-rear direction. As illustrated in
(16) The tubular portion 20B has the shape of a cylinder that extends in the front-rear direction. The tubular portion 20B is continuous with the rear side of the bottom wall portion 201. The tubular portion 20B is inserted into the through hole of the chain cover. The front end of the tubular portion 20B opens in the front surface of the bottom wall portion 201.
(17) The end plate 21 seals the peripheral wall portion 200 from the front side. An O-ring 92 is interposed between the end plate 21 and the peripheral wall portion 200. As illustrated in
(18) (Rotor 3)
(19) The rotor 3 includes a rotor body 30 and a shaft portion 31. The rotor body 30 has the shape of a bottomed cylinder that opens toward the front side. The rotor body 30 includes a peripheral wall portion 300 and a bottom wall portion 301. An in-cylinder space C is defined inside the rotor body 30. The peripheral wall portion 300 has the shape of a cylinder that extends in the front-rear direction. The peripheral wall portion 300 is housed in the pump chamber A. As illustrated in
(20) The shaft portion 31 extends on the rear side of the bottom wall portion 301. The shaft portion 31 is coupled to a camshaft (not illustrated) of the engine via a coupling (not illustrated). The shaft portion 31 is rotatable about the axis of the shaft portion 31 itself. That is, the rotor 3 is rotatable about the rotational axis X in a forward rotation direction Y (counterclockwise in
(21) (Vane 4)
(22) As illustrated in
(23) (Reed Valve 5)
(24)
(25) The valve 50 is switchable between a valve-closed state indicated by the solid line in
(26) (Oil Passages L1 and L2)
(27) The oil passage L1 is disposed between an oil passage (not illustrated) on the engine side and the pump chamber A. As illustrated in
(28) The oil passage L2 is disposed between the oil passage on the engine side and the in-cylinder space C. The oil passage L2 includes, from the upstream side toward the downstream side, the oil hole L10, the oil hole L11, and an oil hole L15 branched from the oil hole L11 and extending in the front-rear direction. Lubricating oil is intermittently supplied to the in-cylinder space C via the oil passage L2.
(29) Lubricating oil supplied to the pump chamber A and the in-cylinder space C via the oil passages L1 and L2 lubricates various sliding portions (such as a sliding interface between the vane 4 and the peripheral wall portion 200, a sliding interface between the vane 4 and the end plate 21, a sliding interface between the vane 4 and the bottom wall portion 201, a sliding interface between the rotor 3 and the end plate 21, a sliding interface between the rotor 3 and the bottom wall portion 201, and a sliding interface between the vane 4 and the rotor groove 300a, for example). Lubricating oil tends to flow downward because of the weight of the lubricating oil itself. In addition, lubricating oil tends to be scattered toward the outer side in the radial direction because of a centrifugal force generated during rotation of the vane 4. Therefore, lubricating oil tends to reside in the lower portion of the pump chamber A (around the inner peripheral surface of the peripheral wall portion 200).
(30) (Suction Section AU and Discharge Section AD)
(31) As illustrated in
(32) (Pressure Relief Groove 201b)
(33) As illustrated in
(34) An angle about the rotational axis X of the rotor 3 is defined as a center angle. In addition, the center angle of the reference position θ1 is defined as 0°. The center angle is advanced in the forward rotation direction Y of the rotor 3. The center, in the groove width direction, of a groove rear end (an end on the rear side in the forward rotation direction Y of the rotor 3) 201ba of the pressure relief groove 201b is set to a position at a center angle of 70°. On the other hand, the center, in the groove width direction, of the groove front end 201bb of the pressure relief groove 201b is set to a position at a center angle of 115°. The sectional shape (sectional shape in a direction that is orthogonal to the extension direction) of the pressure relief groove 201b has a trapezoidal shape. A groove width F1 of the pressure relief groove 201b on the front side (opening side) is 3 mm. A groove width F2 of the pressure relief groove 201b on the rear side (bottom surface side) is 1.8 mm. A groove depth G of the pressure relief groove 201b is 1 mm.
(35) [Operation of Vane Pump]
(36) Next, operation of the vane pump according to the present embodiment will be described. When the vane pump 1 is driven, as illustrated in
(37) When the internal pressure of the working chamber A1 becomes more than the pressure from the outside and the elastic force of the valve 50 illustrated in
(38)
(39) When the vane 4 passes on the front side of the pressure relief groove 201b, the working chamber A1 on the front side (high pressure side) of the vane 4 in the rotational direction and the working chamber A2 on the rear side (low pressure side) of the vane 4 in the rotational direction communicate with each other via the pressure relief groove 201b. Lubricating oil has a higher specific gravity than that of air. Therefore, lubricating oil tends to flow toward the lower side with respect to air because of the gravitational force. Besides, lubricating oil tends to be scattered toward the outer side in the radial direction compared to air because of a centrifugal force generated during rotation of the vane 4. Thus, lubricating oil tends to reside in the lower portion of the pump chamber A (around the inner peripheral surface of the peripheral wall portion 200). Alternatively, lubricating oil tends to flow along the inner peripheral surface of the peripheral wall portion 200. On the other hand, air tends to flow toward the upper side (inner side in the radial direction) with respect to lubricating oil. In this respect, the clearance E is secured between the pressure relief groove 201b and the inner peripheral surface of the peripheral wall portion 200. Therefore, a part of air in the working chamber A1 internally leaks to the working chamber A2 by way of the pressure relief groove 201b. On the other hand, lubricating oil in the working chamber A1 is not likely to flow into the working chamber A2 by way of the pressure relief groove 201b.
Function and Effect
(40) Next, the function and effect of the vane pump according to the present embodiment will be described. As illustrated in
(41) The pressure relief groove 201b is disposed in the front surface of the bottom wall portion 201. In addition, the clearance E is secured between the pressure relief groove 201b and the inner peripheral surface of the peripheral wall portion 200. Further, the pressure relief groove 201b is disposed on the upper side with respect to the liquid surface of lubricating oil in the pump chamber A. Therefore, air which has a low specific gravity can be introduced into the pressure relief groove 201b in preference to lubricating oil which has a high specific gravity in the working chamber A1. Thus, the amount of air can be reduced in preference to lubricating oil.
(42)
(43) As illustrated in
(44) In contrast, in the case of the vane pump 1 according to the present embodiment, as indicated by the solid line, the working chamber A1 and the working chamber A2 communicate with each other via the pressure relief groove 201b in a predetermined rotational angle section (see
(45) In this manner, in the case of the vane pump 1 according to the present embodiment, the peak value P1 of the internal pressure is low. Besides, the internal pressure is easily lowered when the valve opens. Therefore, vibration or noise is not likely to be generated with members (such as the chain cover, the belt cover, and the cylinder head cover, for example) that are adjacent to the vane pump. In addition, air which is a compressible fluid mainly flows in the pressure relief groove 201b. Therefore, vibration or noise is not likely to be generated along with the flow.
(46) As illustrated in
(47) In addition, the groove front end 201bb of the pressure relief groove 201b is continuous with the discharge hole 201a. Therefore, a part of air can be caused to internally leak from the working chamber A1 to the working chamber A2 until immediately before the valve 50 illustrated in
(48) In addition, as illustrated in
Second Embodiment
(49) A vane pump according to the present embodiment and the vane pump according to the first embodiment differ from each other in position of the groove rear end of the pressure relief groove. Only such a difference will be described below.
(50)
(51) The vane pump 1 according to the present embodiment and the vane pump according to the first embodiment have the same function and effect for common configurations. In the vane pump 1 according to the present embodiment, the groove rear end 201ba is disposed such that a pair of working chambers A1 and A2 on both sides, in the rotational direction, of the one end 4a of the vane 4 communicate with each other via the pressure relief groove 201b after the other end 4b of the vane 4 passes the suction hole 200a during forward rotation of the rotor 3. Therefore, the working chamber A2 does not communicate with the suction hole 200a when the pair of working chambers A1 and A2 communicate with each other via the pressure relief groove 201b. Thus, the suction capability of the vane pump 1 is not easily reduced.
(52) <Others>
(53) The vane pumps according to the embodiments of the present invention have been described above. However, the present invention is not specifically limited to the embodiments described above. The present invention can be implemented with a variety of modifications and alterations that may be achieved by a person skilled in the art.
(54) The type of the compressible fluid (gas, working fluid) which is housed in the pump chamber A is not specifically limited. For example, the compressible fluid may be oxygen, hydrogen, nitrogen, or the like. In addition, the type of the incompressible fluid (liquid, lubricating agent) is also not specifically limited.
(55) The position of the groove front end 201bb of the pressure relief groove 201b is not specifically limited. The groove front end 201bb may not be continuous with the discharge hole 201a. The position of the groove rear end 201ba of the pressure relief groove 201b is not specifically limited. The groove rear end 201ba may be disposed in the suction section AU. It is only necessary that at least a part of the pressure relief groove 201b should be disposed in the discharge section AD.
(56) The shape of the pressure relief groove 201b in the extension direction is not specifically limited. The pressure relief groove 201b may have the shape of a partial arc about the rotational axis X, a straight line, a curve, or a combination of such shapes as seen from the front side. The pressure relief groove 201b may be branched at the middle thereof. The pressure relief groove 201b may have a Y-shape, an X-shape, an E-shape, or the like as seen from the front side. The extension direction of the pressure relief groove 201b may contain at least a component in a “circumferential direction about the rotational axis X”. A plurality of pressure relief grooves 201b may be provided side by side in the circumferential direction or the radial direction about the rotational axis X.
(57) The cross-sectional shape of the pressure relief groove 201b is not specifically limited. The cross section of the pressure relief groove 201b may have a C-shape, a semi-circular shape, a U-shape, a polygonal shape (triangular shape, quadrangular shape), or the like. The pressure relief groove 201b may have different cross-sectional shapes or the same cross-sectional shape over the entire length thereof. The cross-sectional shape of the pressure relief groove 201b may be varied at the middle in the extension direction thereof. The cross-sectional area of the pressure relief groove 201b is not specifically limited. The pressure relief groove 201b may have different cross-sectional areas or the same cross-sectional area over the entire length thereof. The cross-sectional area of the pressure relief groove 201b may be varied at the middle in the extension direction thereof. The amount of internal leakage of air that flows from the working chamber A1 to the working chamber A2 can be adjusted by adjusting the cross-sectional area of the pressure relief groove 201b. Therefore, the rising speed of the internal pressure indicated in
(58) In addition, lubricating oil tends to flow along the inner peripheral surface of the peripheral wall portion 200. In other words, lubricating oil tends to flow in a portion that the caps 41 of the vane 4 pass. With a focus on this respect, the pressure relief groove 201b may be disposed so as not to overlap a portion that the caps 41 pass as seen from the front side. Specifically, as illustrated in
(59) A path for introducing lubricating oil into the oil passages L1 and L2 is not specifically limited. For example, an oil hole inside the camshaft and the oil hole L11 inside the shaft portion 31 may be coupled to each other by an oil supply pipe (coupling member). That is, lubricating oil may be introduced from the camshaft into the oil passages L1 and L2 via the oil supply pipe.
(60) The type of the vane pump 1 is not specifically limited. For example, a plurality of vanes 4 may be disposed radially for a single rotor 3. In addition, a plurality of pump chambers A may be defined in a single vane pump 1. The pump chamber A may not have an elliptical shape as seen from the front side. For example, the pump chamber A may have an oval shape (a shape obtained by connecting both ends of a pair of semi-circles that face each other with their openings directed inward using a pair of straight lines). The drive source of the vane pump 1 is not specifically limited. For example, the drive source may be a motor or the like. That is, the vane pump according to the present invention may be implemented as an electric vane pump.
(61) The axial direction of the vane pump 1 is not specifically limited. For example, the axial direction may be the up-down direction, a direction that intersects the up-down direction and the horizontal direction, or the like. Also in this case, air flows on the inner side in the radial direction with respect to lubricating oil because of a centrifugal force generated along with rotation of the vane 4. Therefore, air can be preferentially caused to internally leak from the working chamber A1 to the working chamber A2 via the pressure relief groove 201b.
DESCRIPTION OF THE REFERENCE NUMERALS
(62) 1 VANE PUMP 2 HOUSING 3 ROTOR 4 VANE 4a ONE END 4b OTHER END 5 REED VALVE 20 HOUSING BODY 20A PUMP PORTION 20B TUBULAR PORTION 21 END PLATE 30 ROTOR BODY 31 SHAFT PORTION 40 VANE BODY 41 CAP 52 VALVE 51 STOPPER 52 BOLT 90 BOLT 90 NUT 92 O-RING 200 PERIPHERAL WALL PORTION 200a SUCTION HOLE 201 BOTTOM WALL PORTION 201a DISCHARGE HOLE 201b PRESSURE RELIEF GROOVE 201ba GROOVE REAR END 201bb GROOVE FRONT END 300 PERIPHERAL WALL PORTION 300a ROTOR GROOVE 301 BOTTOM WALL PORTION 500 FIXED PORTION 501 FREE PORTION 510 FIXED PORTION 511 RESTRICTION PORTION A PUMP CHAMBER A1 WORKING CHAMBER A2 WORKING CHAMBER AD DISCHARGE SECTION AU SUCTION SECTION B DIVISION LINE C IN-CYLINDER SPACE D AMOUNT OF PROJECTION E CLEARANCE E1 SMALLEST PORTION F1 GROOVE WIDTH F2 GROOVE WIDTH G GROOVE DEPTH L1 OIL PASSAGE L10 OIL HOLE L11 OIL HOLE L12 OIL GROOVE L13a OIL GROOVE L14 OIL GROOVE L15 OIL HOLE L2 OIL PASSAGE P1 PEAK VALUE P2 PEAK VALUE P3 PLATEAU VALUE X ROTATIONAL AXIS Y FORWARD ROTATION DIRECTION θ1 REFERENCE POSITION