Ultrasonic wave amplifying unit and non-contact ultrasonic wave transducer using same
11344915 · 2022-05-31
Assignee
Inventors
- Shin Hur (Sejong-Si, KR)
- Jun Ho Jeong (Daejeon, KR)
- Kyung Jun Song (Daejeon, KR)
- Hak Joo LEE (Daejeon, KR)
- Jong Jin PARK (Sejong-si, KR)
- Jun Hyuk Kwak (Daejeon, KR)
Cpc classification
B06B1/067
PERFORMING OPERATIONS; TRANSPORTING
B06B1/02
PERFORMING OPERATIONS; TRANSPORTING
G01N29/348
PHYSICS
B06B3/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B06B1/02
PERFORMING OPERATIONS; TRANSPORTING
G01N29/34
PHYSICS
Abstract
An embodiment of the present invention provides an ultrasonic wave amplifying unit which can improve ultrasonic power in air, wherein the ultrasonic wave amplifying unit includes multiple rings having a concentric axis and each having a first width, and a slit having a second width is formed between the rings and an air layer is formed between the multiple rings and an ultrasonic wave generator generating ultrasonic waves or a transfer medium transferring the ultrasonic waves.
Claims
1. An ultrasonic wave amplifying unit comprising multiple rings having a concentric axis and each having a first width, wherein a slit having a second width is formed between the rings, and an air layer is formed between the multiple rings and an ultrasonic wave generator generating ultrasonic waves or a transfer medium transferring the ultrasonic waves, whereby ultrasonic amplification is achieved using both resonance occurring due to the slit and resonance occurring due to the air layer, wherein the ultrasonic wave amplifying unit is configured to have a second resonant frequency different from an operational frequency of the ultrasonic waves, whereby, through coupling between the operational frequency and the second resonant frequency, a broadband ultrasonic wave having a second bandwidth larger than a first bandwidth of the operational frequency is formed and the ultrasonic waves are modified to have a second pulse width smaller than a first pulse width of the operational frequency.
2. The ultrasonic wave amplifying unit according to claim 1, further comprising: a connection bar extending in a diametrical direction of the multiple rings to connect the multiple rings to one another.
3. The ultrasonic wave amplifying unit according to claim 1, wherein each of the rings has a spacer protruding from a back surface thereof such that the rings are spaced apart from the ultrasonic wave generator or the transfer medium to form the air layer therebetween.
4. The ultrasonic wave amplifying unit according to claim 3, wherein the spacer comprises multiple spacers radially arranged on each of the rings.
5. The ultrasonic wave amplifying unit according to claim 3, wherein the spacer comprises multiple spacers circumferentially extending on each of the rings and arranged at predetermined intervals based on an operational frequency of the ultrasonic waves.
6. The ultrasonic wave amplifying unit according to claim 3, wherein a height of the spacer is less than 1/100 of an operational wavelength (λ) of the ultrasonic waves.
7. The ultrasonic wave amplifying unit according to claim 1, wherein each of the rings has a circular shape or a rectangular shape.
8. The ultrasonic wave amplifying unit according to claim 1, wherein front surfaces of the multiple rings form a continuous concave surface and back surfaces of the multiple rings form a continuous convex surface such that the ultrasonic waves amplified and radiated by the ultrasonic wave amplifying unit are concentrated on a first point in front of the ultrasonic wave amplifying unit.
9. A non-contact ultrasonic transducer comprising: an ultrasonic vibration portion generating ultrasonic waves; a matching layer disposed on a front surface of the ultrasonic vibration portion and radiating the ultrasonic waves generated by the ultrasonic vibration portion in a forward direction thereof; an absorption portion disposed on a back surface of the ultrasonic vibration portion and absorbing the ultrasonic waves generated by the ultrasonic vibration portion; and the ultrasonic wave amplifying unit according to claim 1.
10. The non-contact ultrasonic transducer according to claim 9, further comprising: a casing surrounding outer peripheral surfaces of the ultrasonic vibration portion and the matching layer and having a front end tightly contacting a back surface of the ultrasonic wave amplifying unit; and a clamping portion comprising a housing surrounding an outer peripheral surface of the casing and a flange extending from a front end of the housing toward a center of the housing and tightly contacting a front edge of the ultrasonic wave amplifying unit to tightly secure the ultrasonic wave amplifying unit to the matching layer.
Description
DESCRIPTION OF DRAWINGS
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BEST MODE
(13) Reference will now be made in detail to various embodiments, examples of which are illustrated in the accompanying drawings. It should be understood that the present invention may be embodied in different ways and is not limited to the following embodiments. In the drawings, portions irrelevant to the description will be omitted for clarity. Like components will be denoted by like reference numerals throughout the specification.
(14) Throughout the specification, when an element or layer is referred to as being “on,” “connected to,” or “coupled to” another element or layer, it may be directly on, connected to, or coupled to the other element or layer or intervening elements or layers may be present. In addition, unless otherwise stated, the term “includes” should be interpreted as not excluding the presence of other components than those listed herein.
(15) The terminology used herein is for the purpose of describing particular embodiments and is not intended to be limiting. As used herein, the singular forms, “a”, “an”, and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Moreover, the terms “comprises,” “comprising,” “includes,” and/or “including,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, components, and/or groups thereof, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
(16) Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
(17)
(18) Referring to
(19) Here, the ultrasonic vibration portion 100, the matching layer 200, the absorption portion 300, and the ultrasonic wave amplifying unit 400 may have a concentric axis and may be arranged along the central axis.
(20) In the following description, one element or feature's relationship to other element(s) or feature(s) is based on a direction from the absorption portion 300 to the ultrasonic wave amplifying unit 400 for convenience of description. For example, a surface of the absorption portion 300 facing the ultrasonic wave amplifying unit 400 is a “front surface”, and a direction from the absorption portion 300 to the ultrasonic wave amplifying unit 400 is a “forward direction”. In addition, a surface of the ultrasonic wave amplifying unit 400 facing the absorption portion 300 is a “back surface”, and a direction from the ultrasonic wave amplifying unit 400 to the absorption portion 300 is a “backward direction”.
(21) Specifically, the ultrasonic vibration portion 100 may generate ultrasonic waves. The ultrasonic vibration portion 100 may be an active element, for example, a piezoelectric element.
(22) The matching layer 200 may be disposed on a front surface of the ultrasonic vibration portion 100 and may radiate the ultrasonic waves generated by the ultrasonic vibration portion 100 in a forward direction.
(23) When the ultrasonic vibration portion 100 is a piezoelectric element, the thickness of the matching layer 200 may be varied depending on the operational wavelength of ultrasonic waves generated by the piezoelectric element. For example, when the operational wavelength is λ, the matching layer 200 may have a thickness of λ/4. The matching layer 200 may correspond in shape to the piezoelectric element.
(24) The matching layer 200 may reduce a difference in impedance between the ultrasonic vibration portion 100 and air and may promote penetration of ultrasonic waves.
(25) The absorption portion 300 may be disposed on a back surface of the ultrasonic vibration portion 100. The absorption portion 300 serves as a damper absorbing the ultrasonic waves generated by the ultrasonic vibration portion 100 to suppress vibration at the rear of the ultrasonic vibration portion 100.
(26) The absorption portion 300 removes the ultrasonic waves transferred to the absorption portion 300 by scattering or absorbing the ultrasonic waves so as to avoid unnecessary signal interference, thereby allowing increase in resolution and increase in frequency bandwidth.
(27) The ultrasonic wave amplifying unit 400 may be disposed on a front surface of the matching layer 200. The ultrasonic wave amplifying unit 400 may be configured to have a first resonant frequency identical to the operational frequency of the ultrasonic waves radiated from the matching layer 200.
(28) When ultrasonic waves having an operational frequency identical to the first resonant frequency are applied to the ultrasonic wave amplifying unit 400 having the first resonant frequency, a resonance can be generated in the ultrasonic wave amplifying unit 400, causing amplification of the ultrasonic waves and thus increase in ultrasonic power in air.
(29) The ultrasonic wave amplifying unit 400 may be disposed in front of an ultrasonic wave generator generating ultrasonic waves, for example, the ultrasonic vibration portion 100, or in front of a transfer medium transferring ultrasonic waves, for example, the matching layer 200.
(30) Since the matching layer 200 is disposed in front of the ultrasonic vibration portion 100 and the ultrasonic wave amplifying unit 400 is disposed in front of the matching layer 200 in this embodiment, the present invention will be described with reference to an example in which the ultrasonic wave amplifying unit 400 is disposed in front of a transfer medium transferring ultrasonic waves, for example, the matching layer 200.
(31)
(32) Referring to
(33) The multiple rings 410 may have a concentric axis. Each of the rings 410 may have a first width W1 and may have the same thickness T1.
(34) A slit 430 may be formed between a pair of adjacent rings 410. The slit 430 may have a second width W2 corresponding to a distance between the pair of adjacent rings 410. That is, each of the rings 410 may be separated from adjacent rings by a distance corresponding to the second width W2.
(35) The second width W2 may be less than λ/10 and may be less than ⅕ of the first width W1.
(36) The connection bar 420 connects the multiple rings 410 to one another to keep each of the rings 410 separated the second width W2 from adjacent rings.
(37) The width of the connection bar 420 is appropriately adjusted such that the connection bar 420 is rigid enough to secure each of the rings 410 thereto while minimizing the cross-sectional area of the slit 430 which is covered by the connection bar 420.
(38) In addition, the connection bar 420 may extend in a diametrical direction of each of the rings 410 such that the multiple rings 410 can be coupled and secured to one connection bar 420.
(39) Each of the rings 410 may have a spacer protruding from a back surface thereof facing the matching layer 200.
(40) The spacer may tightly contact the front surface of the matching layer 200. Accordingly, the back surface of each of the rings 410 is spaced apart from the front surface of the matching layer 200, whereby an air layer AV can be formed between the back surface of each of the rings 410 and the front surface of the matching layer 200. The air layer AV may form a new impedance layer.
(41) The spacer may be provided in the form of a natural spacer 411a resulting from the texture or surface roughness of a material of the ring 410, as shown in
(42) Alternatively, the spacer may be an artificial structure and may be provided in the form of multiple spacers 411b densely formed on the surface of the ring 410, as shown in
(43) For convenience of description, the present invention will now be described with reference to an example in which the spacer is provided in the form of multiple spacers 411b.
(44) A protrusion height T2 of each of the spacers 411b may be less than λ/100. The protrusion height T2 of each of the spacers 411b may be smaller than the second width W2 of the slit 430.
(45) Although the connection bar 420 is shown as disposed at a rear end of each of the rings 410, it will be understood that the present invention is not limited thereto and the connection bar 420 may be disposed at a front end of each of the rings 410.
(46) When the connection bar 420 is disposed at the rear end of each of the rings 410, the connection bar 420 may be coupled to the rings 410 such that a back surface of the connection bar 420 is flush with the back surface of each of the rings 410. In this case, the connection bar 420 may be formed on the back surface thereof with spacers having the same shape as the spacers 411b formed on each of the rings 410.
(47) The ultrasonic wave amplifying unit 400 may be integrally formed with the matching layer 200. However, it will be understood that the present invention is not limited thereto and the ultrasonic wave amplifying unit 400 may be fabricated separately and assembled afterwards.
(48) When the ultrasonic wave amplifying unit 400 is fabricated separately and assembled afterwards, the ultrasonic wave amplifying unit 400 may be connected to an existing commercially available non-contact ultrasonic transducer. In addition, the ultrasonic wave amplifying unit 400 may be detachably connected to an existing non-contact ultrasonic transducer and may be designed to fit the shape of an existing non-contact ultrasonic transducer.
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(50) Each of the rings 410 may have multiple spacers 411d radially arranged thereon, as shown in
(51) For example, each of the rings 410 may have multiple spacers 411e circumferentially extending thereon and arranged at predetermined intervals, as shown in
(52)
(53) Referring to
(54) The ultrasonic wave amplifying unit 400 may have a structure period A equal to the sum of the first width W1 of the ring 410 and the second width W2 of the slit 430. Since the structural period A is smaller than the wavelength of ultrasonic waves, an evanescent wave can be generated due to occurrence of higher order modes. As a result, an additional acoustic reactance can be generated. Radiation impedance responding to a periodic structure and an external environment due to the additional reactance may be expressed by Equation 1 according to Bloch's theorem.
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(56) where ρ denotes a density of air, c denotes a velocity of air, Λ denotes a structure period, ε=W2/Λ, and n denotes an integer.
(57) In addition, a relation between acoustic parameters in the periodic slit 430 of the ultrasonic wave amplifying unit 400 may be expressed by Equation 2, which is a wave propagation equation in a waveguide.
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(59) where P.sub.in denotes a sound pressure at the front end of the slit 430, U.sub.in denotes a sound velocity at the front end of the slit 430, P.sub.out denotes a sound pressure at the rear end of the slit 430 at which the slit meets the spacer 411b, U.sub.out denotes a sound velocity at the rear end of the slit 430 where the slit meets the spacer 411b, and i denotes a complex number representing SQRT(−1). In addition, k denotes a wavenumber, which means ω/c, where ω=2λf, f denotes a frequency, and c denotes a velocity of air in the slit.
(60) Acoustic impedance formed at a bottom of the slit 430 by the ring 410 and the slit 430, which are periodic structures, and the air layer AV formed by the spacer 411b may be expressed by Equation 3.
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where x=λ/Λ.
(62) Physically, conditions of an acoustic resonance in the slit 430 may be given by λ˜(4×T1)/n (n=1, 3, 5, 7, 9, . . . ). Here, T1 denotes the thickness of the ring 410 and the thickness of the slit 430.
(63) In addition, a circumferential resonance may occur due to the air layer AV formed between the matching layer 200 and the ring 410.
(64) In particular, since the rings 410 having a circular shape are periodically arranged, when sound passes through the periodic structure, sound waves meet one another at the boundary between two symmetric planes. As a result, there can be a point at which a velocity gradient is zero. Accordingly, under new hard-wall boundary conditions, a resonant frequency may be generated by the air layer AV, which is much smaller than a wavelength formed inside the air layer AV. Here, the wavelength of the resonant frequency formed in the air layer AV may depend on the structure period and a gap defined by the spacer.
(65) Actually, a sound pressure gradient distribution at the ultrasonic impedance boundary may depend on a resonance due to the slit 430 and a resonance due to the air layer AV formed by the spacer 411b. That is, the sound pressure gradient distribution at the impedance boundary may be obtained based on the resonances. In other words, the ultrasonic wave amplifying unit 400 according to this embodiment may achieve ultrasonic amplification using both the resonance due to the slit 430 and the resonance due to the air layer AV.
(66) Resonant frequency of the resonance occurring in the air layer AV formed by the spacer 411b may be obtained from Equation 3. As can be seen from Equation 3, acoustic impedance formed in the air layer AV may be composed of two terms. The first term may represent compliance due to the presence of the air layer formed by the spacer 411b, and the second term may represent an acoustic mass or inductance of higher order modes. Actually, when Zg=0 is satisfied, it is possible to find conditions of the resonance due to the air layer AV formed by the spacer 411b. Specifically, the conditions can be satisfied under conditions of λ˜2Λ.
(67)
(68) Referring to
(69) When an external pulse signal is applied to the non-contact ultrasonic transducer, the non-contact ultrasonic transducer can more effectively increase the intensity of the pulse signal than existing non-contact ultrasonic transducers due to acoustic signal characteristics of the ultrasonic device having improved sensitivity.
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(71) Referring to
(72) In this way, a broadband sensor capable of covering a much broader frequency band than existing non-contact ultrasonic transducers can be implemented. That is, it is possible to reduce the pulse width of the operational frequency of the ultrasonic waves radiated from the matching layer 200. In other words, ultrasonic signals can be modified to have a second pulse width smaller than a first pulse width of the operational frequency.
(73) The non-contact ultrasonic transducer may further include a casing 500 and a clamping portion 600.
(74) The casing 500 may surround outer peripheral surfaces of the ultrasonic vibration portion 100 and the matching layer 200. The casing 500 may tightly contact the outer peripheral surfaces of the ultrasonic vibration portion 100 and the matching layer 200 to secure the ultrasonic vibration portion 100 and the matching layer 200.
(75) The casing 500 may further surround the absorption portion 300.
(76) The casing 500 may be connected at a rear end thereof to a cable 710 containing a transmission line (not shown) adapted to transmit electric power and a control signal to the ultrasonic vibration portion 100 therethrough and a signal line (not shown) of a connector (not shown) which is connected to the ultrasonic vibration portion 100 to transmit and receive electrical signals to and from the ultrasonic vibration portion 100.
(77) A front end of the casing 500 may tightly contact the back surface of the ultrasonic wave amplifying unit 400.
(78) The clamping portion 600 may have a housing 610 and a flange 620.
(79) The housing 610 may surround an outer peripheral surface of the casing 500. The housing 610 may be tightly coupled to the casing 500.
(80) The flange 620 may extend from a front end of the housing 610 toward a center of the housing 610. The flange 620 may tightly contact a front edge of the ultrasonic wave amplifying unit 400 and may press the amplification part 400 against the matching layer 200 such that the ultrasonic wave amplifying unit 400 can be tightly secured to the matching layer 200.
(81) Although each of the rings 410 is shown as having a circular shape, it will be understood that the present invention is not limited thereto and each of the rings 410 may have a rectangular shape. When each of the rings 410 has a rectangular shape, each of the matching layer 200, the ultrasonic vibration portion 100, the absorption portion 300, the casing 500, and the clamping portion 600 may also have a rectangular cross-section.
(82)
(83)
(84)
(85) Referring to
(86) The rings 410a may have the same height. Accordingly, the back surfaces of the rings 410a may form a continuous convex surface 416.
(87) In addition, in this embodiment, the front surface of the matching layer may be formed to correspond to the convex surface 416. In this way, the air layer between the ultrasonic wave amplifying unit 400a and the matching layer can have a uniform thickness.
(88) The convex surface 416 may be formed to correspond to the concave surface 415. Accordingly, the front surface of the matching layer may have the same shape as the front surface of the ultrasonic wave amplifying unit 400a.
(89) Although some embodiments have been described herein, it will be understood that various modifications, changes, alterations, and equivalent embodiments can be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, it will be understood that these embodiments are provided for illustration only and are not to be construed in any way as limiting the present invention. For example, components described as implemented separately may also be implemented in combined form, and vice versa.
(90) The scope of the present invention is indicated by the following claims, and all changes or modifications derived from the meaning and scope of the claims and equivalents thereto should be construed as being included in the scope of the present invention.
INDUSTRIAL APPLICABILITY
(91) The present invention may be used in the field of ultrasonic inspection technology that provides information necessary for inspection of a subject by applying ultrasonic waves to the subject, followed by detection of echo signals reflected from the subject.