Method and controller for preventing formation of droplets in a heat exchanger
11346255 · 2022-05-31
Assignee
Inventors
Cpc classification
F28F27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/21
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/21173
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22B33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K13/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/21172
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01K13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for preventing formation of droplets in a heat exchanger, in which a second medium transfers heat to a first. The method is performed by a controller which receives different temperature values (T.sub.1, T.sub.2, T.sub.3) and a pressure (P) value to be used for calculating a boiling point temperature value (T.sub.B) and determining a first temperature difference (ΔT.sub.1) and a second temperature difference (ΔT.sub.2). Generating a flow control signal, for controlling the flow of the first medium into the heat exchanger, based on the first temperature difference (ΔT.sub.1), the second temperature difference (ΔT.sub.2) and the first temperature value T.sub.1 and sending the flow control signal to a regulator device for controlling the flow of the first medium in the heat exchanger.
Claims
1. A method of preventing formation of droplets in a heat exchanger, in which a second medium transfers heat to a first medium, said method being performed by a controller and comprising: receiving a first temperature value (T.sub.1), from a first temperature unit, of a temperature at a first position of the first medium exiting the heat exchanger, receiving a pressure value (P), from a pressure sensor unit, of a pressure of the first medium exiting the heat exchanger, receiving a second temperature value (T.sub.2), from a second temperature unit, of a temperature of the second medium entering the heat exchanger, receiving a third temperature value (T.sub.3), from a third temperature unit, of a temperature of the second medium exiting the heat exchanger, calculating a boiling point temperature value (T.sub.B) based on the pressure value (P) and heat exchanger parameters, determining a first temperature difference (ΔT.sub.1) between the second temperature value (T.sub.2) and the first temperature value (T.sub.1), determining a second temperature difference (ΔT.sub.2) between the third temperature value (T.sub.3) and the boiling point temperature value (T.sub.B), generating a flow control signal, for controlling a flow of the first medium into the heat exchanger, based on the first temperature difference (ΔT.sub.1), the second temperature difference (ΔT.sub.2) and the first temperature value (T.sub.1), and sending the flow control signal to a regulator device for controlling the flow of the first medium in the heat exchanger.
2. The method of claim 1, wherein the flow control signal is generated such that the first temperature difference (ΔT.sub.1) and the second temperature difference (ΔT.sub.2) are inversely proportional and the first temperature value (T.sub.1) is directly proportional to the flow of the first medium in the heat exchanger.
3. The method of claim 2, wherein the first temperature difference (ΔT.sub.1) and the second temperature difference (ΔT.sub.2) are inversely proportional in a range of 0-6° C. and the first temperature value (T.sub.1) is directly proportional in a range of 70-115° C. to the flow of the first medium in the heat exchanger.
4. The method of claim 1, further comprising: receiving a fourth temperature value (T.sub.4), from the first temperature unit, of a temperature at a second position of the first medium exiting the heat exchanger, wherein the determining of the first temperature difference (ΔT.sub.1) further comprises determining, as the first temperature difference (ΔT.sub.1), a temperature difference between the second temperature value (T.sub.2) and either one the first temperature value (T.sub.1) and the fourth temperature value (T.sub.4).
5. The method of claim 4, wherein the first temperature difference (ΔT.sub.1) and the second temperature difference (ΔT.sub.2) are inversely proportional in a range of 0-6° C. and the first temperature value (T.sub.1) is directly proportional in a range of 70-115° C. to the flow of the first medium in the heat exchanger.
6. The method of claim 1, wherein the heat exchanger parameters comprise at least one of the following parameters including: type of medium used as the first medium, type of medium used as the second medium, pressure(s) and flows in the heat exchanger, ambient temperature, a selected overheating temperature ΔT.sub.overheat, and a differential temperature of the second medium between an inlet port and an outlet port of the heat exchanger.
7. The method of claim 6, wherein the first temperature difference (ΔT.sub.1) and the second temperature difference (ΔT.sub.2) are inversely proportional in a range of 0-6° C. and the first temperature value (T.sub.1) is directly proportional in a range of 70-115° C. to the flow of the first medium in the heat exchanger.
8. A controller for preventing formation of droplets in a heat exchanger, in which a second medium transfers heat to a first medium, the controller comprising a processor and memory, configured to store instructions, which when executed by the processor, cause the controller to: receive a first temperature value (T.sub.1), from a first temperature unit, of a temperature at a first position of the first medium exiting the heat exchanger, receive a pressure value (P), from a pressure sensor unit, of a pressure of the first medium exiting the heat exchanger, receive a second temperature value (T.sub.2), from a second temperature unit, of a temperature of the second medium entering the heat exchanger, receive a third temperature value (T.sub.3), from a third temperature unit, of a temperature of the second medium exiting the heat exchanger, calculate a boiling point temperature value (T.sub.B) based on the pressure value (P) and heat exchanger parameters, determine a first temperature difference (ΔT.sub.1) between the second temperature value (T.sub.2) and the first temperature value (T.sub.1), determine a second temperature difference (ΔT.sub.2) between the third temperature value (T.sub.3) and the boiling point temperature value (T.sub.B), generate a flow control signal, for controlling a flow of the first medium into the heat exchanger, based on the first temperature difference (ΔT.sub.1), the second temperature difference (ΔT.sub.2) and the first temperature value (T.sub.1), and send the flow control signal to a regulator device for controlling the flow of the first medium in the heat exchanger.
9. The controller of claim 8, wherein the controller is further caused to generate the flow control signal such that the first temperature difference (ΔT.sub.1) and the second temperature difference (ΔT.sub.2) are inversely proportional and the first temperature value (T.sub.1) is directly proportional to the flow of the first medium in the heat exchanger.
10. The controller of claim 9, wherein the first temperature difference (ΔT.sub.1) and the second temperature difference (ΔT.sub.2) are inversely proportional in a range of 0-6° C. and the first temperature value (T.sub.1) is directly proportional in a range of 70-115° C. to the flow of the first medium in the heat exchanger.
11. The controller of claim 8, wherein the controller is further caused to receive a fourth temperature value (T.sub.4), from the first temperature unit, of a temperature at a second position of the first medium exiting the heat exchanger, and determine, as the first temperature difference (ΔT.sub.1), a temperature difference between the second temperature value (T.sub.2) and either one the first temperature value (T.sub.1) and the fourth temperature value (T.sub.4).
12. The controller of claim 11, wherein the first temperature difference (ΔT.sub.1) and the second temperature difference (ΔT.sub.2) are inversely proportional in a range of 0-6° C. and the first temperature value (T.sub.1) is directly proportional in a range of 70-115° C. to the flow of the first medium in the heat exchanger.
13. The controller of claim 8, wherein the controller is further caused to calculate the boiling point temperature value (T.sub.B) based on at least one of the following heat exchanger parameters including: type of medium used as the first medium, type of medium used as the second medium, pressure(s) and flows in the heat exchanger, ambient temperature, a selected overheating temperature ΔT.sub.over-heat, and a differential temperature of the second medium between an inlet port and an outlet port of the heat exchanger.
14. The controller of claim 13, wherein the first temperature difference (ΔT.sub.1) and the second temperature difference (ΔT.sub.2) are inversely proportional in a range of 0-6° C. and the first temperature value (T.sub.1) is directly proportional in a range of 70-115° C. to the flow of the first medium in the heat exchanger.
15. The controller of claim 8, wherein the first temperature difference (ΔT.sub.1) and the second temperature difference (ΔT.sub.2) are inversely proportional in a range of 0-6° C. and the first temperature value (T.sub.1) is directly proportional in a range of 70-115° C. to the flow of the first medium in the heat exchanger.
16. A non-transitory computer readable recording medium having a computer program comprising computer program code recorded thereon, the computer program, when executed on a processor, causing the processor to implement the method according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION
(9) The present invention generally relates to controlling a flow in a heat exchanger, such that the heat exchanger system becomes more energy efficient.
(10) The first medium and the second medium may be selected from the following groups water, alcohols (such as methanol, ethanol, isopropanol and/or butanol), ketones (such as acetone and/or methyl ethyl ketone), amines, paraffins (such as pentane and hexane) and/or ammonia. In an exemplary embodiment the first medium and the second medium are selected differently, such that the boiling point of the first medium is lower than the boiling point of the second medium. In a preferred exemplary embodiment, the first medium comprises acetone and is heated by the second medium which comprises water.
(11) The heat exchanger 1 further comprises a first temperature sensor unit 10, a second temperature sensor unit 15, a third temperature sensor unit 16 and a pressure sensor unit 12. The first temperature pressure unit 10 is arranged to measure the temperature and the pressure sensor unit 12 is arranged to measure the pressure of the first medium exiting the heat exchanger 1 at the outlet port 3. The second temperature sensor unit 15 is arranged to measure the temperature of the second medium when entering the heat exchanger 1 at the inlet port 6. The third temperature sensor unit 16 is arranged to measure the temperature of the second medium when exiting the heat exchanger 1 at the outlet port 7. All these measured temperature values and the measured pressure value are used when generating a flow control signal to control the flow of the first medium in the heat exchanger 1, which will be described in more detail below.
(12) Turning now to
(13)
(14) In
(15) In
(16)
(17) In
(18) In
(19) As understood by a person skilled in the art there are a wide variety of temperature sensors that may be used to measure the temperature at the outlet port 3 of the first medium in a heat exchanger 1.
(20) It should be noted that also the arrangement and configuration of temperature sensors of the second temperature unit 15 at the inlet port 6 of the second medium, of the third temperature unit 16 at the outlet port 7 of the second medium and of the pressure sensor unit 12 at the outlet port 3 of the first medium may be made in a similar way as for the temperature sensors of the first temperature unit 10. Given the thorough description of the arrangement and configuration of temperature sensors of the first temperature unit 10 above, this is readily accomplished by a person skilled in the art and will therefore not be repeated here. An example of the arrangement of the temperature sensors 15A, 15B of the second temperature unit 15 at the inlet 6 of the second medium is shown in
(21) The heat exchanger 1 is arranged and/or adapted to vaporize the first medium and may be configured as a boiler and is preferably selected as one of a plate heat exchanger, plate-and-shell heat exchanger, plate-fin heat exchanger, shell-and-tube heat exchangers, or variants thereof.
(22) Turning now to
(23) The regulator device 40, 41 conveys the working medium condensed at the condenser 30 to the first heat exchanger 1. The working medium (i.e. the first medium) enters the first heat exchanger 1 via the inlet port 2 of the first medium and exits through the outlet port 3 of the first medium in form of gas. The second medium enters the first heat exchanger 1 via the inlet port 6 of the second medium and then exits via the outlet port 7 of the second medium.
(24) The regulator device 40, 41 is configured for controlling the flow of the first medium into the heat exchanger 1 through the first medium inlet port 2. The regulator device may comprise a pump 40, a valve 41 and/or an injector or any combination of such devices. Thus, when the controller 100 sends a flow control signal to the regulator device 40, 41 for controlling the flow of the first medium the regulator device 40, 41 may reduce or increase the area at the inlet port 2 of the first medium, reduce or increase the rotational speed of the pump 40 or the injector, or both alternatives.
(25) Turning now to
(26) According to other embodiments, the controller 100 may further comprise an interface 190, which may be considered to comprise conventional means for communication with other units or devices. The instructions executable by the processor 120 may be arranged as a computer program 160 stored e.g. in the memory 140.
(27) The computer program 160 may comprise computer readable code means, which when run in the controller 100 causes the controller 100 to perform the steps described in method below. The computer program 160 may be carried by a computer program product connectable to the processor 120. The computer program product may be the memory 140. The memory 140 may be realized as for example a RAM (Random-access memory), ROM (Read-Only Memory) or an EEPROM (Electrical Erasable Programmable ROM). Further, the computer program may be carried by a separate computer-readable medium 170, such as a CD, DVD or flash memory, from which the program could be downloaded into the memory 140. Alternatively, the computer program may be stored on a server or any other entity connected or connectable to the controller 100 via the interface 190. The computer program may then be downloaded from the server into the memory 140.
(28) The controller 100 may in an exemplary embodiment further be operative to generate the flow control signal such that the first temperature difference T.sub.2−T.sub.1=ΔT.sub.1 is inversely proportional to the flow of the first medium in the heat exchanger 1 within a range of 0-6° C. With other words, if the temperature difference ΔT.sub.1 is within said range an increase of the temperature difference ΔT.sub.1 will result in a decrease of the flow of the first medium into the heat exchanger 1. In a similar way the controller 100 is operative to generate the flow control signal such that second temperature difference T.sub.3−T.sub.B=ΔT.sub.2 is inversely proportional to the flow of the first medium in the heat exchanger 1 within a range of 0-6° C. Thus, if the temperature difference ΔT.sub.2 is within said range an increase of the temperature difference ΔT.sub.2 will result in a decrease of the flow of the first medium into the heat exchanger 1.
(29) Furthermore, the controller 100 is operative to generate the flow control signal such that the first temperature value T.sub.1 is directly proportional to the flow of the first medium in the heat exchanger 1, for 70° C.<T.sub.1<115° C. Thus, an increase of the temperature T.sub.1 will increase the flow of the first medium into the heat exchanger 1.
(30) Thus, there are three different contributions when the controller 100 generates the flow control signal, namely the temperature difference ΔT.sub.1, the temperature difference ΔT.sub.2 and the first temperature value T.sub.1, which are added together.
(31) In an exemplary embodiment the controller 100 is further caused to receive a fourth temperature value T.sub.4 from the first temperature unit 10. The fourth temperature value is used to increase the accuracy of the temperature measurement at the outlet 3 for the first medium. In this exemplary embodiment the first temperature difference ΔT.sub.1 determined as the temperature difference between the second temperature value T.sub.2 and either one the first temperature value T.sub.1 and the fourth temperature value T.sub.4.
(32) The controller 100 is further caused to calculate the boiling point temperature value T.sub.B based on at least one of the following heat exchanger parameters: type of medium used as first medium, type of medium used as second medium, pressure(s) and flows in the system, ambient temperature, selected overheating temperature ΔT.sub.overheat, differential temperature of the second medium between an inlet port 6 and an outlet port 7 of the heat exchanger 1.
(33) In an exemplary embodiment the calculation of the boiling point temperature value is calculated using the Antoine equation:
(34)
where p is the vapour pressure, T the temperature and A, B and C are specific heat exchanger parameters.
(35) In an exemplary embodiment the controller 100 is a Proportional Integral Derivative, PID, regulator, a Programmable Logic Controller, PLC, a personal computer or any other suitable control system.
(36) Turning now to
(37) In step S102 the controller 100 receives the first temperature value T.sub.1 from a first temperature unit 10. The first temperature value T.sub.1 is measured at a first position of the first medium exiting the heat exchanger. In step S104 the controller 100 receives a pressure value P from a pressure sensor unit 12. Also, the pressure value P is measured at a position where the first medium exits the heat exchanger. In step S106 a second temperature value T.sub.2 is received by the controller 100 from the second temperature unit, which second temperature value T.sub.2 measured at a position where the second medium enters the heat exchanger. Furthermore, in step S108 a third temperature value T.sub.3 is received from the third temperature unit 16, which third temperature value is measured at a position where the second medium exits the heat exchanger. In an optional step S109, shown with dashed lines in
(38) After receiving all temperature values and pressure the controller 100 calculates, in step S110, a boiling point temperature value T.sub.B based on the pressure value P and heat exchanger parameters. The heat exchanger parameters may comprise at least one of the following parameters: type of medium used as first medium, type of medium used as second medium, pressure(s) and flows in the system, ambient temperature, selected overheating temperature ΔT.sub.overheat, differential temperature of the second medium between an inlet port 6 and an outlet port 7 of the heat exchanger 1.
(39) This calculation may as mentioned above be performed using the Antoine equation. In step S112 the first temperature difference ΔT.sub.1 is determined between the second temperature value T.sub.2 and the first temperature value T.sub.1. If optional step S109 has been performed step S112 may instead determine the first temperature difference ΔT.sub.1 as the temperature difference between the second temperature value T.sub.2 and either one the first temperature value T.sub.1 and the fourth temperature value T.sub.4. In step S114 a second temperature difference ΔT.sub.2 is determined between the third temperature value T.sub.3 and the boiling point temperature value T.sub.B.
(40) The first temperature difference ΔT.sub.1, the second temperature difference ΔT.sub.2 and the first temperature value T.sub.1 are the used for generating, in step S116, a flow control signal for controlling the flow of the first medium into the heat exchanger 1. Then in step S118 the controller 100 sends the flow control signal to the regulator device 40, 41 for controlling the flow of the first medium into the heat exchanger 1.
(41) In an exemplary embodiment the flow control signal is generated such that the first temperature difference ΔT.sub.1 and the second temperature difference ΔT.sub.2 are inversely proportional within a range for ΔT.sub.1 and ΔT.sub.2 of 0-6° C. and such that the first temperature value T.sub.1 is directly proportional, for T.sub.1 between 70° C.-115° C., to the flow of the first medium in the heat exchanger 1.
(42) Although the description above contains a plurality of specificities, these should not be construed as limiting the scope of the concept described herein but as merely providing illustrations of some exemplifying embodiments of the described concept. It will be appreciated that the scope of the presently described concept fully encompasses other embodiments which may become obvious to those skilled in the art, and that the scope of the presently described concept is accordingly not to be limited. Reference to an element in the singular is not intended to mean “one and only one” unless explicitly so stated, but rather “one or more.” All structural and functional equivalents to the elements of the above-described embodiments that are known to those of ordinary skill in the art are expressly incorporated herein and are intended to be encompassed hereby. Moreover, it is not necessary for the controller or method to address each and every problem sought to be solved by the presently described concept, for it to be encompassed hereby. In the exemplary figures, a broken line generally signifies that the feature within the broken line is optional.