High flow fertilizer/air meter with secondary nozzling
11343958 · 2022-05-31
Assignee
Inventors
Cpc classification
A01C7/082
HUMAN NECESSITIES
A01C7/081
HUMAN NECESSITIES
F04F1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A01C7/08
HUMAN NECESSITIES
F04F1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Agricultural implements are used to transport material, such as inputs in the form of fertilizer, seed, treatment, or some combination thereof, to row units that apply the material to an area of a field. Metering systems can aid in metering and providing a desired amount of material, such as on-demand, to the row units. The metering systems move the metered material to the row units, such as with pneumatics or other fluids. The metering system can be improved by having primary and secondary nozzles of different sizes, which aid in increasing the speed of the fluid moving the material towards the row units. For example, a smaller diameter for the secondary nozzle will provide improved suction and air speed.
Claims
1. An agricultural implement, comprising: at least one bin for holding a material to be applied; a plurality of row units operatively connected to the at least one bin to receive an amount of the material and to apply the material; and a material moving meter assembly, comprising: a meter comprising a chamber comprising a manifold with a fan inlet and a plurality of manifold outlets, a plurality of segments adjacent the manifold outlets for receiving material from the at least one bin, a plurality of primary nozzles in communication with inlets of the plurality of segments, said primary nozzles extending away from the inlets of the plurality of segments at the manifold outlets, and a plurality of secondary nozzles at outlets of the plurality of segments; and a fan for providing pressurized air to the meter.
2. The agricultural implement of claim 1, further comprising a plurality of conduits, wherein each of the plurality of conduits communicates material from a segment to a row unit.
3. The agricultural implement of claim 1, wherein the meter further comprises a face adjacent the chamber, wherein the face comprises the plurality of segments and the plurality of secondary nozzles extend outwardly from the face towards the plurality of row units.
4. The agricultural implement of claim 3, wherein the face of the meter includes a plurality of walls that separate and define the plurality of segments of the meter.
5. The agricultural implement of claim 3, wherein the chamber of the meter comprises an inlet in communication with the fan, and a plurality of outlets in communication with the plurality of segments of the meter.
6. The agricultural implement of claim 3, wherein the primary nozzles are positioned at least partially within the outlets of the chamber of the meter.
7. The agricultural implement of claim 1, wherein the secondary nozzles are positioned at least partially within conduit connectors.
8. The agricultural implement of claim 1, wherein a ratio of area for sizes of the primary nozzle to the secondary nozzle is about 1:1.9.
9. The agricultural implement of claim 8, wherein the primary nozzle has an inner diameter of about 0.9-inch, and the secondary nozzle has an inner diameter of about 1.25-inches.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(18) Various embodiments of a delivery system and related components are described in detail with reference to the drawings, wherein like reference numerals represent like parts throughout the several views. Reference to various embodiments does not limit the scope of the invention. Figures represented herein are not limitations to the various embodiments according to the invention and are presented for exemplary illustration of the invention.
DETAILED DESCRIPTION OF THE INVENTION
(19) The following definitions and introductory matters are provided to facilitate an understanding of the present invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which embodiments of the present invention pertain.
(20) The terms “a,” “an,” and “the” include plural referents unless context clearly indicates otherwise. Similarly, the word “or” is intended to include “and” unless context clearly indicate otherwise. The word “or” means any one member of a particular list and also includes any combination of members of that list.
(21) The terms “invention” or “present invention” as used herein are not intended to refer to any single embodiment of the particular invention but encompass all possible embodiments as described in the specification and the claims.
(22) The term “about” as used herein refers to variation in the numerical quantities that can occur, for example, through typical measuring techniques and equipment, with respect to any quantifiable variable, including, but not limited to, mass, volume, time, distance, wave length, frequency, voltage, current, and electromagnetic field. Further, given solid and liquid handling procedures used in the real world, there is certain inadvertent error and variation that is likely through differences in the manufacture, source, or purity of the ingredients used to make the compositions or carry out the methods and the like. The claims include equivalents to the quantities whether or not modified by the term “about.”
(23) The term “configured” describes an apparatus, system, or other structure that is constructed or configured to perform a particular task or to adopt a particular configuration. The term “configured” can be used interchangeably with other similar phrases such as constructed, arranged, adapted, manufactured, and the like.
(24) Terms such as first, second, vertical, horizontal, top, bottom, upper, lower, front, rear, end, sides, concave, convex, and the like, are referenced according to the views presented. These terms are used only for purposes of description and are not limiting. Orientation of an object or a combination of objects may change without departing from the scope of the invention.
(25) The apparatuses, systems, and methods of the present invention may comprise, consist essentially of, or consist of the components of the present invention described herein. The term “consisting essentially of” means that the apparatuses, systems, and methods may include additional components or steps, but only if the additional components or steps do not materially alter the basic and novel characteristics of the claimed apparatuses, systems, and methods.
(26) The following embodiments are described in sufficient detail to enable those skilled in the art to practice the invention however other embodiments may be utilized. Mechanical, procedural, and other changes may be made without departing from the spirit and scope of the invention. Accordingly, the scope of the invention is defined only by the appended claims, along with the full scope of equivalents to which such claims are entitled.
(27) The invention can be used with agricultural implements. Such agricultural implements can be of the type which meter and/or disburse a material come as such as a particulate material to a field and/or crop. The disbursement can come in the form of broadcasting, spraying, spreading, metering, planting, or the like. The types of particulate material are not to be limiting to the present invention, but generally include some sort of granular material, such as, but not limited to, fertilizer, seed, treatment, or some combination thereof. For example, according to some aspects of the invention, the implement will be used to disburse or distribute dry fertilizer to a field and/or crop. However, it should be appreciated that the aspects of the invention can be generally used with any implement capable of dispensing or otherwise dispersing a material. Furthermore, while particular implements are shown inscribed here, they are intended to be used for exemplary purposes, and not to be limiting to the invention itself.
(28) As will be understood, aspects of the invention are directed towards a pneumatic conveyor system which uses pressurized air passing through a material moving assembly, such as a metering assembly, to move the material to be dispersed from a containment portion of an implement (i.e. bin or hopper) to an application portion of the implement (i.e., row unit or other ground engaging component). The use of the pneumatics in the system, which may be pressurized air, provides for an efficient and low energy way to move material in an on-demand manner to the application point to maintain material at the application point as the implement moves through a field. The use of the conveyor system using the pressurized air allows for the system to maintain the material at the row units or other ground engaging components of the implement to continue the disbursement there from as desired while moving through a field.
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(30) According to some aspects of the invention, the row unit 21 may be a strip till unit for applying a fertilizer to a field. However, additional types of row units including fertilizers, planters, seeder, air carts, ground engaging tools, or the like may be included for use with implement 10, such as attached to the tool bar 16 thereof. Additional components of the implement 10 include a number of wheels 22 for allowing movement of the implement in and outside of a field. It should be appreciated that the wheels could be replaced with tracks as well. A bin frame 24 is connected to the main frame 12 and is utilized to support and hold one or more bins. A shown in
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(34) Moving now to
(35) Furthermore, as shown in
(36) Additional components of the moving meter assembly 40 include a meter assembly 43. The meter assembly 43 generally includes a chamber 44 and a face 54. The face 54, as will be understood, includes outlets that are connected to the row units, such as via the conduits. The chamber 44 provides the inlet for the fluid source, such as via a fan inlet. For example, the inlet 48 may be connected to an outlet of the fan or other fluid source via a conduit or other member in order to provide the pressurized fluid into the system. The chamber 44 may be referred to as a manifold type member in which air or another fluid is introduced via a single passage and is separated out into a plurality of outlets, where the plurality of outlets of the chamber 44 correspond to segments 60 of the face 54, in which the segments 60 correspond to outlets which are connected to the row units.
(37) The face 54 of the meter assembly 43 is shown in
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(41) Furthermore, the floors of the bin will terminate in an opening above a roller assembly 90, which includes a conveying member 91 connected to rollers and a motor for moving the conveyor. Material will be dropped from the bin onto the conveyor 91 of roller assembly 90 and will move the material towards a material moving meter assembly 40, such as that shown and described herein. The assembly 40 will include in a meter assembly 43 and can receive material out of inlet 41, which can include fins 42 to separate the material into the various segments 60. As shown in
(42) Therefore, a pneumatic conveyor system using pressurized air passing through primary and secondary nozzles of meter assembly 40 has been shown and described. The pneumatic conveyor system of the meter assembly 43 can be set up and sequenced with the delivery line attached to an exhaust or outlet side of the secondary nozzle 66, such as to the hose coupling 68 surrounding the secondary nozzle 66 to provide the material to be delivered to the row units of the implement. In use, pressurized air can be forced through the primary nozzle 52 in the manifold 49 of the chamber 44, which creates high velocity air flow. Such high velocity air flow can then be passed through the segments 60 of the face 54 and into and through the secondary nozzle 66. At this point, the air can then be passed along to the delivery conduit via the hose coupling 68 and the conduit connected thereto. Material is introduced on the outlet side of the primary nozzle 52, at the segment 60 of the face 54, which is on the intake side of the secondary nozzle 66. At this point, the high velocity air flow from the primary nozzle 52 creates a suction into the air stream now entering the secondary nozzle 66. Once trapped inside the secondary nozzle 66, the air and product or material mixture is forced by high velocity air flow into the delivery conduit, where it is carried to the desired location (e.g., to a row unit or other ground engaging component).
(43) Because of the sizing and placing of the secondary nozzle in relation to the primary nozzle, the system is able to maintain constant suction at the material pickup point, eliminating the need for a close system or a mechanical seal. The high speed air and material mixer in these secondary nozzles 66 acts like both a pump and a seal. It is large enough to pump the delivery line or conduit full, and yet small enough to restrict back pressure, which eliminates blow back into the material pickup chamber, making the system able to deliver high and low density products at the same time. The continuous pumping action of high speed air passing through the secondary nozzle 66 helps to overcome higher static pressures, essentially eliminating or otherwise mitigating plugged delivery lines.
(44) Therefore, it is noted that the sizing of the primary nozzle 52 and the secondary nozzle 66 are needed to work with one another and can be configured in a ratio to meet several working configurations. It has been found that a preferred effective nozzle volume ratio when using a 2 or 2.5-inch hosing (industry standard) is about a 1.9 to 1 ratio. For example, if the primary nozzle is a 3-inch (or about 2-5-inches) long smooth bore tube with an about 0.9-inch diameter (about 0.636 square inches) and the secondary nozzle is a 3-inch long (or about 2-5-inches) smooth bore tube with an about 1.25-inch inner diameter (about 1.23 square inch), the ratio for the areas of the interior of the tubes is approximately 1:1.9. While this ratio may work best for a unit with 24-rows, it is contemplated that other ratios may be better suited for implements with different numbers of row unit/end use points. For example, it is considered that a ratio of 1:1.6 may work for implements with fewer row units, such as 12 or 16 row units. Variations of this ratio will work better than the currently utilized simple venturi, which incorporates a primary nozzle drawing product into a system of hoses and/or pipes without a secondary nozzle. It is noted that the inclusion of the secondary provides for an increased air flow velocity that provides numerous advantages for the system. For example, benefits and or advantages of the inclusion of the secondary nozzle include, but are not limited to the ability to move materials varying in weight and size, little to no line plugging, higher volumes of product delivered, little to no dust, no mechanical seals required, open chambers for easy cleaning, no need to pressurize the tank, and/or the ability to move product farther in delivery conduits.
(45) Additional benefits of the metering and system is that is allows for easier bolting a different meter chamber to an existing machine to change any row configurations, for example, from 5 to 25 rows. This allows the implement to be used for several different applications, such as from broadcast seeding with a boom or vertical tillage tool to injecting fertilizer with a shanked ripper, to strip-tilling with a 24 row tool bar. This simple bolt on features and compact design of the metering assembly 43 allows for this versatility.
(46) Therefore, the invention has been shown and described, and has been shown that it provides numerous advantages and/or benefits over that which is currently used and known. A meter assembly including both a primary nozzle and secondary nozzle can be utilized to increase the air flow through the metering system to provide for better movement of material provided at the metering assembly to an end use location, such as a row unit and/or ground engaging member. Having the ratio as disclosed herein provides for unexpected results, which provides for movement and which also provides for removal of any mechanical seals for a system, such as that shown and described here. The meter assembly is contemplated to include obvious changes thereto and also to be appreciated that any of the aspects disclosed here and can be combined with any of the other aspects to be utilized together or in singularity to provide the benefits disclosed herein, such as for more efficiently moving material.