Battery temperature control system
11345256 · 2022-05-31
Assignee
Inventors
Cpc classification
F02F1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2025/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2025/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2007/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60L1/003
PERFORMING OPERATIONS; TRANSPORTING
F01P7/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2060/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01P5/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2060/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01P2050/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01P3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P7/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P5/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention provides a battery temperature control system having a simple configuration and capable of immediately raising a battery temperature by actively using heat generated by an internal combustion engine. The battery temperature control system includes: an engine cooling circuit in which a coolant in an internal combustion engine is circulated between a coolant jacket and a radiator by a coolant pump; an exhaust heat recovery circuit in which a coolant in an EGR cooler that recovers exhaust heat of the internal combustion engine flows; a battery cooler-destined branch circuit that is branched from the engine cooling circuit and goes toward an upstream side of the battery cooler in the battery cooling circuit 11; and a channel switching mechanism that selectively connects a downstream side of at least one of the exhaust heat recovery circuit or the battery cooler-destined branch circuit to the upstream side of the battery cooler in the battery cooling circuit.
Claims
1. A battery temperature control system, comprising: an engine cooling circuit in which a coolant in an internal combustion engine is circulated between a coolant jacket and a radiator by a coolant pump; an exhaust heat recovery circuit in which a coolant in an exhaust heat recovery device that recovers exhaust heat of the internal combustion engine flows; a battery cooling circuit in which a coolant in a battery cooler that cools a battery of a vehicle having the internal combustion engine flows; a battery cooler-destined branch circuit that is branched from the engine cooling circuit and goes toward an upstream side of the battery cooler in the battery cooling circuit; a channel switching mechanism that selectively connects a downstream side of at least one of the exhaust heat recovery circuit or the battery cooler-destined branch circuit to the upstream side of the battery cooler in the battery cooling circuit; an exhaust heat recovery device-destined branch circuit branched from a downstream side of the coolant jacket in the engine cooling circuit and goes toward an upstream side of the exhaust heat recovery device in the exhaust heat recovery circuit; and a channel opening/closing mechanism provided in the exhaust heat recovery device-destined branch circuit.
2. The battery temperature control system according to claim 1, wherein the battery cooler-destined branch circuit is branched from a position downstream of the coolant pump and upstream of the coolant jacket in the engine cooling circuit and goes toward the upstream side of the battery cooler.
3. The battery temperature control system according to claim 1, further comprising: an engine coolant temperature sensor that detects a temperature of the coolant flowing through the engine cooling circuit; and a controller that controls an opening/closing operation of the channel opening/closing mechanism, wherein the controller opens the channel opening/closing mechanism when the temperature detected by the engine coolant temperature sensor exceeds a predetermined first threshold value.
4. The battery temperature control system according to claim 3, further comprising: a battery coolant temperature sensor that detects a temperature of the coolant flowing through the battery cooling circuit, wherein the controller also controls a switching operation of the channel switching mechanism, and connects the battery cooler-destined branch circuit to the upstream side of the battery cooler in the battery cooling circuit when the temperature detected by the battery coolant temperature sensor exceeds a predetermined second threshold value.
5. The battery temperature control system according to claim 1, wherein the channel opening/closing mechanism is a thermostat that opens or closes in accordance with an open/close threshold value determined by its characteristics, and opens when the temperature of the coolant flowing through the battery cooling circuit exceeds the open/close threshold value.
6. The battery temperature control system according to claim 5, wherein the channel switching mechanism is a thermostat that performs switching in accordance with a switching threshold value determined by its characteristics, and connects the battery cooler-destined branch circuit to the upstream side of the battery cooler when the temperature of the coolant flowing through the battery cooling circuit exceeds the switching threshold value.
7. The battery temperature control system according to claim 1, wherein the battery cooling circuit is configured to cools a battery of an all-solid-state battery.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(17) An embodiment of the present invention will be described below with reference to the drawings.
(18) An engine cooling circuit 7 is configured as a coolant passage in which a coolant in the internal combustion engine 3 is circulated between a coolant jacket formed in the internal combustion engine 3 and an external radiator 6 by a coolant pump 5. A thermostat 8 is arranged at a starting end of a branch channel upstream of the coolant pump 5 and downstream of the radiator 6 in the engine cooling circuit 7. The thermostat 8 is a valve that opens and closes in accordance with the temperature of a coolant passing through it. More specifically, the valve opens when the temperature of the coolant exceeds a threshold temperature set by the specifications thereof, and a coolant circulation circuit is formed in which the coolant flows through the coolant pump 5, the internal combustion engine 3 (a coolant jacket thereof), the radiator 6, and the thermostat 8 in this order, and then returns to the coolant pump 5. The valve closes when the temperature of the coolant is equal to or lower than the threshold temperature, and a cooling circuit that does not pass the radiator 6 is formed.
(19) An EGR cooler 4 is provided to cool EGR gas in the internal combustion engine 3 by causing heat exchange between the EGR gas and the coolant introduced from the engine cooling circuit 7. The EGR cooler 4 is an exhaust heat recovery device that recovers a portion of exhaust heat of the internal combustion engine 3 in an EGR gas passage which is not shown. A passage of the coolant that goes within the EGR cooler 4 and pipes upstream and downstream of the passage constitute an exhaust heat recovery circuit 9.
(20) The battery 2 is configured as a battery module, and has a coolant passage in which the coolant passes. A battery cooler 10 having the coolant passage is provided in the battery 2 configured as the battery module. The coolant passage of the battery cooler 10 and pipes upstream and downstream of the coolant passage constitute a battery cooling circuit 11.
(21) A battery cooler-destined branch circuit 12 is branched from the engine cooling circuit 7 and goes toward an upstream side of the battery cooler 10 in the battery cooling circuit 11. A three-way valve 13 is provided as a channel switching mechanism that selectively connects a downstream side of at least one of the exhaust heat recovery circuit 9 and the battery cooler-destined branch circuit 12 to the upstream side of the battery cooler 10 in the battery cooling circuit 11. The three-way valve 13 performs channel switching in accordance with a control signal E2 from an ECU 14 which is a controller of the battery temperature control system 1.
(22) In the present embodiment, the battery cooler-destined branch circuit 12 is branched from a branch channel 15 located downstream of the coolant pump 5 and upstream (at an inlet side) of the coolant jacket in the engine cooling circuit 7 and goes toward the upstream side of the battery cooler 10.
(23) Further, in the present embodiment, an exhaust heat recovery device-destined branch circuit 16 is branched from the downstream side of the coolant jacket (internal combustion engine 3) in the engine cooling circuit 7 and goes toward the upstream side of the EGR cooler 4 in the exhaust heat recovery circuit 9. An on-off valve 17 is provided as a channel opening/closing mechanism in the exhaust heat recovery device-destined branch circuit 16. The on-off valve 17 performs a channel opening/closing operation in accordance with a control signal E1 from the ECU 14.
(24) The function of the ECU 14 will be described in detail below in connection with the operation of the on-off valve 17 and the three-way valve 13. An engine coolant temperature sensor S1 that detects the temperature of the coolant flowing through the engine cooling circuit 7 is provided at an outlet of the internal combustion engine 3 (the coolant jacket thereof). The engine coolant temperature sensor S1 outputs a detection output t1 which is the detected temperature of the engine coolant. The ECU 14 opens the on-off valve 17 when the detection output t1 of the engine coolant temperature sensor S1 exceeds a predetermined first threshold value. Further, the ECU 14 closes the on-off valve 17 when the detection output t1 of the engine coolant temperature sensor S1 is equal to or less than the predetermined first threshold value.
(25) A battery coolant temperature sensor S2 that detects the temperature of the coolant flowing through the battery cooling circuit 11 is provided at an inlet of the coolant passage of the battery cooling circuit 10. The battery coolant temperature sensor S2 outputs a detection output t2 which is the detected temperature of the battery coolant. The ECU 14 connects the battery cooler-destined branch circuit 12 to the upstream side of the battery cooler 10 in the battery cooling circuit 11 when the detection output t2 of the battery coolant temperature sensor S2 exceeds a predetermined second threshold value.
(26) Connection between the circuits of the battery temperature control system 1 of
(27) The branch channel 15 downstream of the coolant pump 5 has two branches, i.e., one toward the battery cooler-destined branch circuit 12 and one toward the inlet of the coolant jacket (internal combustion engine 3). The battery cooler-destined branch circuit 12 extends from one of the branches of the branch channel 15 to one of inlet ports of the three-way valve 13 via a branch channel 18 (one of branches thereof). An outlet port of the three-way valve 13 is connected to a coolant inlet of the battery 2 (battery cooler 10 thereof). A coolant outlet of the battery cooler 10 is connected to an inlet of the thermostat 8 via a converging channel 19. In this case, the junction with the inlet of the thermostat 8 communicates with a suction side of the coolant pump 5. A circuit extending from the converging channel 19 to an inlet of the thermostat 8 (a portion upstream of the valve) constitutes a return circuit 20 through which the coolant sent from a delivery side of the coolant pump 5 returns to the suction side of the coolant pump 5 via the inlet of the thermostat 6 (the portion upstream of the valve).
(28) The battery temperature control system 1 of
(29) Another branch of the branch channel 18 is connected to an inlet of the EGR cooler 4 via a converging channel 23. An indoor heater (a heat exchanger thereof) 25 is provided in a circuit extending from an outlet of the EGR cooler 4 to an inlet of the converging channel 19 via a branch channel 24. One of branches from an outlet of the branch channel 24 is connected to the other inlet port of the three-way valve 13.
(30) Advantages of the battery temperature control system of
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(34) In short, if the detection output t1, which is the temperature of the engine coolant detected by the engine coolant temperature sensor S1, is equal to or less than the predetermined first threshold value, the ECU 14 outputs a control command signal E1 to close the on-off valve 17. In
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(38) If the temperature of the engine coolant exceeds a temperature suitable for heating the battery 2, an operation mode is controlled so that the coolant is blocked from flowing into the three-way valve 13 through one of the inlet ports thereof. Specifically, this control is performed by the ECU 14.
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(40) In short, if the detection output t2, which is the temperature of the battery coolant detected by the battery coolant temperature sensor S2, is equal to or greater than the predetermined second threshold value, the ECU 14 outputs the control command signal E2 to block the coolant from flowing into the three-way valve 13 through one of the inlet ports thereof. In
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(45) The battery temperature control system of the present embodiment provides the following advantages.
(46) (1) In one embodiment of the battery temperature control system, the on-off valve 17 blocks the coolant on the downstream side of the coolant jacket from flowing into the EGR cooler 4 when the temperature of the coolant on the downstream side of the coolant jacket is low, and causes the coolant in the exhaust heat recovery circuit 9 (EGR cooler 4) whose temperature is immediately raised just after the start of the engine to flow into the battery cooler 10. Thus, the temperature of the battery 2 can be immediately raised.
(47) (2) In one embodiment of the battery temperature control system, the coolant on the downstream side of the coolant jacket is supplied to the EGR cooler 4 through the on-off valve 17 when the temperature of the coolant on the downstream side of the coolant jacket is in a suitable temperature range, thereby heating the coolant in the exhaust heat recovery circuit 9. This allows the coolant in the exhaust heat recovery circuit 9 heated in this way to flow into the battery cooler 10 so that the battery 2 can be efficiently warmed.
(48) (3) In one embodiment of the battery temperature control system, the ECU 14 selects, at a suitable timing, a mode in which the battery cooler-destined branch circuit 12 is connected to the upstream side of the battery cooler 10 based on the detected temperature t2 of the battery coolant temperature sensor S2. This can avoid excessive heating of the battery caused by continuous supply of the relatively high-temperature coolant in the exhaust heat recovery circuit 9 to the battery cooler 10, and the battery is maintained at a suitable temperature.
(49) (4) In another embodiment of the battery temperature control system, a simple configuration including the thermostats 26, 27 allows the coolant on the downstream side of the coolant jacket to be supplied to the EGR cooler 4 through the channel opening/closing mechanism when the temperature of the coolant on the downstream side of the coolant jacket is in a suitable temperature range, thereby heating the coolant in the exhaust heat recovery circuit 9. This allows the coolant in the exhaust heat recovery circuit 9 heated in this way to flow into the battery cooler 10 so that the battery 2 can be efficiently warmed.
(50) (5) In another embodiment of the battery temperature control system, a simple configuration including the thermostats 26, 27 avoids excessive heating of the battery caused by continuous supply of the relatively high-temperature coolant in the exhaust heat recovery circuit 9 to the battery cooler 10, and the battery is maintained at a suitable temperature.
(51) The embodiment of the present invention has just been described as examples of the present invention. However, the present invention is not limited to the embodiment. Modifications can be made to the detailed configuration of the present invention as needed within the scope of the present invention. For example, in the example of
EXPLANATION OF REFERENCE NUMERALS
(52) 1, 1a Battery Temperature Control System 2 Battery 3 Internal Combustion Engine 4 EGR cooler (exhaust heat Recovery Device) 5 Coolant Pump 6 Radiator 7 Engine Cooling Circuit 8, 26, 27 Thermostat 9 Exhaust Heat Recovery Circuit 10 Battery Cooler 11 Battery Cooling Circuit 12 Battery Cooler-destined Branch Circuit 13 Three-Way Valve 14 ECU 15 Branch Channel 16 Exhaust Heat Recovery Device-destined Branch Circuit 17 On-off Valve 18 Branch Channel 19 Converging Channel 20 Return Circuit 21 PDU 22 PDU Cooling Circuit 23 Converging Channel 24 Branch Channel 25 Indoor Heater S1 Engine Coolant Temperature Sensor S2 Battery Coolant Temperature Sensor