Exercise Pool with Circulating Flow

Abstract

A Exercise Pool is disclosed herein having a rigid frame modular in design to allow for improved delivery and assembling. As shown the system may be configured with a box like structure providing containment of the flow head and may be configured with a removable deck having an air gap built in. As disclosed the treadmill swimming pool system as its general configuration is safer for users as it inhibits and/or eliminates hair and body entrapment. As disclosed it has a balanced flow which better replicates or reproduces actual swimming conditions for an enhanced user experience. The propulsion system may be controlled with a variable frequency drive (VFD) to allow for improved swimming conditions and control of same.

Claims

1. An exercise pool with a circulating water flow, comprising: a) an exercise pool having a first wall, a second wall, a third wall and a fourth wall, each wall generally non-curved and having a first end and a second end, the first end of the first wall and the first end of the second wall forming a first corner of the exercise pool, the second end of the first wall and the first end of the third wall forming a second corner of the exercise pool, the first and second corners forming the head end of the exercise pool, the second end of the second wall and the first end of the fourth wall forming a third corner of the exercise pool, the second end of the third wall and the second end of the fourth wall forming a fourth corner of the exercise pool, the third and fourth corners forming the foot end of the exercise pool; b) an exercise pool floor positioned below and connected to the bottom of the first wall, the second wall, the third wall and the fourth wall, wherein the exercise pool floor is generally non-sloped; c) a self-contained drop-in propulsion unit, the self-contained drop-in propulsion unit to be positioned on the exercise pool floor between the first and second corners of the exercise pool, defined as the head end, the self-contained drop-in propulsion unit having a front side, a back side, a top side, a left end, a right end and a bottom side enclosing an interior, wherein the bottom side is configured to rest on the exercise pool floor, wherein the back side is configured to be positioned against the first wall, wherein a plenum arrangement is positioned therein, the plenum arrangement further comprising: i. a pair of propellers positioned in the interior of the plenum arrangement, the pair of propellers positioned adjacent each other and in a common horizontal plane, each propeller of the pair of propellers configured for rotation towards the adjacent propeller in the horizontal plane; ii. a plurality of water inlets positioned in the front side of the plenum arrangement to allow a circulating water flow to enter the interior of the self-contained drop-in propulsion unit for communication with the pair of propellers; iii. an equalization wall positioned in the plenum arrangement, the equalization wall positioned between the plurality of water inlets and the pair of propellers, the equalization wall configured to balance the quantity of the circulating water flow to and between the pair of propellers; iv. a set of curved vanes located in the interior of the plenum arrangement and positioned above the pair of propellers, the set of curved vanes configured to engage with and turn the circulating water flow from the pair of propellers in a generally vertical direction to a generally horizontal direction; v. a common outlet positioned in the front side of the self-contained drop-in propulsion unit and in fluid communication with the set of curved vanes, the common outlet configured to allow discharge of the circulating water flow from the plenum arrangement of the self-contained drop-in propulsion unit wherein the circulating water flow forms a pair of circuitous water flow paths in the exercise pool, a first water flow path flowing from the head end to the foot end of the exercise pool, the first water flow path useful for swimming, and a second water flow path from the foot end to the head end of the exercise pool for recirculation through the plenum arrangement by the pair of propellers via the plurality of water inlets in the front side of the self-contained drop-in propulsion unit; d) a self-contained hydraulic system positioned exterior of the self-contained drop-in propulsion unit and connected to the pair of propellers to drive the pair of propellers; and e) an inner water containment area located anterior of the self-contained drop-in propulsion unit and further defined by the second wall, the third wall and the fourth wall of the exercise pool, wherein the inner water containment area has an absence of a separate return flow structure to aid in delivery of the circulating water flow to the pair of propellers via the plurality of inlets in the plenum arrangement of the self-contained drop-in propulsion unit.

2. The exercise pool with a circulating water flow according to claim 1 wherein at least one air slot is positioned in the front side of the plenum arrangement of the self-contained drop-in propulsion unit, the at least one air slot positioned above both the common outlet and the plurality of water inlets to limit the height of the circulating water present in the interior of the self-contained drop-in propulsion unit and maintain an air gap above the circulating water flow.

3. The exercise pool with a circulating water flow according to claim 1 wherein the common outlet is positioned in the front side of the plenum arrangement and generally centered between the left end and the right end of the self-contained drop-in propulsion unit.

4. The exercise pool with a circulating water flow according to claim 1 wherein the common outlet, the pair of propellers and the set of curved vanes are positioned in the front side of the plenum arrangement and generally centered between the left end and the right end of the self-contained drop-in propulsion unit.

5. The exercise pool with a circulating water flow according to claim 1 wherein the fourth wall of the exercise pool has an absence of a curved vane to aid in delivery of the circulating water flow back to the pair of propellers via the plurality of inlets for recirculation and pressurization of the circulating water flow.

6. The exercise pool with a circulating water flow according to claim 1 wherein the fourth wall of the exercise pool has an absence of any flow bending structure to aid in delivery of the circulating water flow back to the pair of propellers via the plurality of inlets for recirculation and pressurization of the circulating water flow.

7. The exercise pool with a circulating water flow according to claim 1 wherein the top side of the self-contained drop-in propulsion unit is removable.

8. The exercise pool with a circulating water flow according to claim 1 wherein the top side of the self-contained drop-in propulsion unit is configured as a walkway.

9. The exercise pool with a circulating water flow according to claim 1 wherein the walls are built from a plurality of modular pieces.

10. The exercise pool with a circulating water flow according to claim 1 wherein the equalization wall is positioned below the pair of propellers positioned in the interior of the self-contained drop-in propulsion unit and extends from the front side to the back side of the plenum arrangement.

11. The exercise pool with a circulating water flow according to claim 1 wherein the common outlet is configured as a grate.

12. The exercise pool with a circulating water flow according to claim 1 wherein the plurality of water inlets is configured as grating.

13. The exercise pool with a circulating water flow according to claim 1 wherein the circulating water flow forms a pair of circuitous water flow paths in the exercise pool, a first water flow path flowing from the head end to the foot end of the exercise pool and generally in the center of the pool, the first water flow path useful for swimming, and a second water flow path flowing from the foot end to the head end of the exercise pool and generally along the second and the third sides of the pool for recirculation by the pair of propellers via the plurality of water inlets.

14. The exercise pool with a circulating water flow according to claim 1 wherein each propeller of the pair of propellers is powered by a hydraulic motor which is coupled to the self-contained hydraulic system positioned exterior of the self-contained drop-in propulsion unit to drive the pair of propellers.

15. A self-contained drop-in propulsion unit for use with a pool to create an exercise pool, the self-contained drop-in propulsion unit comprising: a) a plenum arrangement enclosing an interior as defined by a front side, a back side, a top side, a left end, a right end and a bottom side of the self-contained drop-in propulsion unit; b) a pair of propellers positioned in the interior of the self-contained drop-in propulsion unit, the pair of propellers positioned adjacent each other and in a common horizontal plane, each propeller of the pair of propellers configured for rotation towards the adjacent propeller in the horizontal plane; c) a plurality of water inlets positioned in the front side of the plenum arrangement to allow a circulating water flow to enter the interior of the self-contained drop-in propulsion unit for communication with the pair of propellers; d) an equalization wall positioned in the interior of the self-contained drop-in propulsion unit, the equalization wall positioned between the plurality of water inlets and the pair of propellers, the equalization wall configured to balance the quantity of the circulating water flow to and between the pair of propellers; e) a set of curved vanes located in the interior of the self-contained drop-in propulsion unit and positioned above the pair of propellers, the set of curved vanes configured to engage with and turn the circulating water flow from the pair of propellers in a generally vertical direction to a generally horizontal direction; f) a common outlet positioned in the front side of the plenum arrangement and in fluid communication with the set of curved vanes, the common outlet configured to allow discharge of the circulating water flow from the self-contained drop-in propulsion unit wherein the circulating water flow forms a pair of circuitous water flow paths in the exercise pool, a first water flow path flowing from the head end to the foot end of the exercise pool, the first water flow path useful for swimming, and a second water flow path from the foot end to the head end of the exercise pool for recirculation by the pair of propellers via the plurality of water inlets; g) a self-contained hydraulic system positioned exterior of the self-contained drop-in propulsion unit and connected to the pair of propellers to drive the pair of propellers, wherein the self-contained drop-in propulsion unit may be positioned in a pool with an inner water containment area located anterior of the self-contained drop-in propulsion unit, wherein the inner water containment area has an absence of a separate return flow structure to aid in delivery of the circulating water flow to the pair of propellers via the plurality of inlets thereby allowing conversion of the pool into an exercise pool.

16. A self-contained drop-in propulsion unit for use with a pool to create an exercise pool according to claim 15, wherein each propeller of the pair of propellers is powered by a hydraulic motor which is coupled to the self-contained hydraulic system positioned exterior of the self-contained drop-in propulsion unit to drive the pair of propellers.

17. An exercise pool with a circulating water flow, comprising: a) an exercise pool having a first wall, a second wall, a third wall and a fourth wall, each wall generally non-curved and having a first end and a second end, the first end of the first wall and the first end of the second wall forming a first corner of the exercise pool, the second end of the first wall and the first end of the third wall forming a second corner of the exercise pool, the first and second corners forming the head end of the exercise pool, the second end of the second wall and the first end of the fourth wall forming a third corner of the exercise pool, the second end of the third wall and the second end of the fourth wall forming a fourth corner of the exercise pool, the third and fourth corners forming the foot end of the exercise pool; b) an exercise pool floor positioned below and connected to the bottom of the first wall, the second wall, the third wall and the fourth wall; c) a self-contained drop-in propulsion unit, the self-contained drop-in propulsion unit to be positioned on the exercise pool floor between the first and second corners of the exercise pool, defined as the head end, the self-contained drop-in propulsion unit having a front side, a back side, a top side, a left end, a right end and a bottom side enclosing an interior, wherein the bottom side is configured to rest on the exercise pool floor, wherein the back side is configured to be positioned against the first wall, wherein a plenum arrangement is positioned therein, the plenum arrangement further comprising: i. a pair of powered propellers positioned in the interior of the plenum arrangement, the pair of powered propellers positioned adjacent each other and in a common horizontal plane, each propeller of the pair of powered propellers configured for rotation towards the adjacent propeller in the horizontal plane wherein said pair of powered propellers are powered by a hydraulic unit positioned exterior of the self-contained drop-in propulsion unit; ii. a plurality of water inlets positioned in the front side of the plenum arrangement to allow a circulating water flow to enter the interior of the self-contained drop-in propulsion unit for communication with the pair of propellers; iii. a set of curved vanes located in the interior of the plenum arrangement and positioned above the pair of propellers, the set of curved vanes configured to engage with and turn the circulating water flow from the pair of propellers in a generally vertical direction to a generally horizontal direction; iv. a common outlet positioned in the front side of the self-contained drop-in propulsion unit and in fluid communication with the set of curved vanes, the common outlet configured to allow discharge of the circulating water flow from the plenum arrangement of the self-contained drop-in propulsion unit; d) an inner water containment area located anterior of the self-contained drop-in propulsion unit and further defined by the second wall, the third wall and the fourth wall of the exercise pool, wherein the inner water containment area has an absence of a separate return flow structure to aid in delivery of the circulating water flow to the pair of propellers via the plurality of inlets in the plenum arrangement of the self-contained drop-in propulsion unit.

18. The exercise pool with a circulating water flow according to claim 17 wherein at least one air slot is positioned in the front side of the plenum arrangement of the self-contained drop-in propulsion unit.

19. The exercise pool with a circulating water flow according to claim 18 wherein the at least one air slot is positioned above both the common outlet and the plurality of water inlets to limit the height of the circulating water present in the interior of the self-contained drop-in propulsion unit and maintain an air gap above the circulating water flow.

20. The exercise pool with a circulating water flow according to claim 19 wherein the common outlet is positioned in the front side of the plenum arrangement and generally centered between the left end and the right end of the self-contained drop-in propulsion unit.

Description

BRIEF DESCRIPTION OF THE FIGS. 1-16

[0023] FIG. 1 is a simplified perspective view of the major components comprising the self-contained exercise pool disclosed and claimed herein.

[0024] FIG. 2 is a first embodiment of the self-contained exercise pool disclosed and claimed herein adapted for an eight (8″) inch walk-way.

[0025] FIG. 3 is a deconstructed view of the embodiment of the self-contained exercise pool shown in FIG. 2 having an eight (8″) inch walk-way.

[0026] FIG. 4 is a deck and wall support for an eight (8″) inch walk-way as shown in FIGS. 2-3.

[0027] FIG. 5 illustrates the upper area of attachment of adjacent deck and wall supports as shown in FIG. 4.

[0028] FIG. 6 illustrates the lower area of attachment of adjacent deck and wall supports as shown in FIG. 4.

[0029] FIG. 7 is another embodiment of the self-contained exercise pool disclosed and claimed herein adapted for a twenty-four (24″) inch walk-way.

[0030] FIG. 8 is a deconstructed view of the embodiment of the self-contained exercise pool shown in FIG. 7 having a twenty-four (24″) walk-way.

[0031] FIG. 9 illustrates a deck and wall support for a twenty-four (24″) walk-way as shown in FIGS. 7-8.

[0032] FIG. 10 illustrates a tension strap wall mount.

[0033] FIG. 11 illustrates a tension strap wall mount attached to the lower portion of a deck and wall support.

[0034] FIG. 12 illustrates the wall seam connecting plate fastened between adjacent deck and wall supports.

[0035] FIG. 13 illustrates a corner liner plate.

[0036] FIG. 14 illustrates the water return channels for one embodiment as shown in FIGS. 1-13.

[0037] FIG. 15 illustrates the suction section of the water return channels shown in FIG. 14.

[0038] FIG. 16 illustrates an exploded view of the water return channels for one embodiment as shown in FIGS. 1-15.

DETAILED DESCRIPTION—LISTING OF ELEMENTS FIGS. 1-16

[0039]

TABLE-US-00001 ELEMENT DESCRIPTION ELEMENT # Rigid Frame 1 Inner Water Containment Area 2 Water Return Channel 3 Propulsion System 4 Hydraulic System 5 Hydraulic Fluid 6 Coping 7 Decorative Horizontal Surface 8 Modular interlocking Panels 9 Tension Straps 10 PVC Piping 11 Intentionally Blank 12 Mounting Strap 13 Housing 14 Intentionally Blank 15 Power System 16 Wall Support Covers 17 Hydraulic Line(s) 18 Propulsion System Housing 19 Self-contained Swimming Pool 20 Water Quality System 21 Drain 22 Underwater Benches 23 Horizontal Wall Supports 24 Current 25 Pool Panels (walls) 27 Pool Panel (interior side) 28 Pool Panel (exterior side) 29 Plain Walkway (8”) 30 Walkway (2’) 31 90 Degree Corner Supports 32 Top Corner Piece 33 Adjustable Screw Plate 34 Wall Seam Connecting Plate 35 Wall & Deck Support 36 Suction Tunnel 37 Seam Joint 38 Corner Tunnel 39 Water Return Inlet 40 Water Return Screen 41 Top Seat Pie Stiffener 42 Locking Slot 43 Bottom Wall Plate 44 1.sup.st Side 45 2.sup.nd Side 46 3.sup.rd Side 47 4.sup.th Side 48 Water Line 49 Fastener 50

SUMMARY OF THE DISCLOSURE: FIGS. 17-29

[0040] As shown, the pool is comprised of an externally positioned power system used to drive a hydraulic system which is connected by hydraulic hoses to and drives a water propulsion system. The quality of the water used is maintained by the water quality system which continually processes a slipstream of the water contained within the self-contained swimming pool.

[0041] In one embodiment of modular wall structure shown in FIGS. 1-16 which may be implemented with the drop-in self-contained propulsion unit disclosed and discussed herein as illustrated throughout without a set of drop-in flow (water return) tunnels, without restriction or limitation.

[0042] The exercise pool is configured to discharge circulating water flow from the self-contained drop-in propulsion unit wherein the circulating water flow forms a pair of circuitous water flow paths in the exercise pool, a first water flow path flowing from the head end to the foot end of the exercise pool, the first water flow path useful for swimming, and a second water flow path from the foot end to the head end of the exercise pool for recirculation.

[0043] The exercise pool with a circulating water flow as shown and discussed herein is similar to the pool shown in FIGS. 1-16, in that it is also configured to have a first sidewall, a second sidewall, a third sidewall and a fourth sidewall, each sidewall generally non-curved and forming four corners. The corners forming a head end and foot end of the exercise pool.

[0044] As shown and discussed herein the exercise pool floor is positioned below, enclosed by and connected to the bottom of the sidewalls and the exercise pool floor is generally non-sloped. As disclosed and discussed, the pool floor may be constructed from multiple layers.

[0045] As shown herein a self-contained drop-in propulsion may be positioned on the exercise pool floor between the first and second corners of the exercise pool, the head end for circulating water discharge. In one embodiment the self-contained drop-in propulsion unit may be configured with a plenum arrangement including a common outlet and a plurality of water inlets in relation to the air gap and water level during operation.

[0046] As described and disclosed pair of propellers sitting in the horizontal plane work together to generate a vertical water flow for delivery into a set of curved vanes which act upon the water flow for a horizontal discharge. The horizontal water flows transmitted from the plenum arrangement of the self-contained drop-in propulsion unit into the swim area of the exercise pool. The propellers are left hand and right hand and timed to work together, rotating towards each other, to generate a symmetric flow for an enhanced user experience and return flow without return channels along the sides of the pool sidewalls or flow diversion devices located at the foot end of the exercise pool via a common outlet and a plurality of inlets, located exclusively at head end. In one embodiment the self-contained propulsion unit and plenum arrangement are configured with an one air slot(s) positioned above both the common outlet and the plurality of water inlets to limit the height (level) of the circulating water present in the interior of the self-contained drop-in propulsion unit and maintain an air gap above the circulating water flow for improved performance of the propulsion system.

[0047] In at least one embodiment of the Exercise Pool in it may be configured to fit in any location because of its modular nature allowing for ease of transport and construction onsite. In at least one embodiment of the Exercise Pool it may provide a treadmill swimming pool system which is safer for users by inhibiting and/or eliminating hair and body entrapment. In at least one embodiment of the Exercise Pool it may provide a treadmill swimming pool system having a balanced flow which better replicates or reproduces actual swimming conditions for an enhanced user experience.

[0048] In at least one embodiment of the Exercise Pool it may incorporate a propulsion system which is controlled with a variable frequency drive (VFD) to allow for improved swimming conditions and control of same.

DETAILED DESCRIPTION—LISTING OF ELEMENTS FIGS. 17-29

[0049]

TABLE-US-00002 ELEMENT DESCRIPTION ELEMENT # Rigid frame 1 Inner water containment area 2 Water return channel 3 Propulsion system 4 Hydraulic system 5 Hydraulic fluid 6 Current 7 Decorative horizontal surface 8 Modular interlocking panels 9 Tension straps 10 PVC piping 11 Intentionally Blank 12 Mounting strap 13 Housing 14 Intentionally Blank 15 Power system 16 Wall support covers 17 Hydraulic line(s) 18 Propulsion System housing 19 Self-contained swimming pool 20 Water quality system 21 Drain 22 Underwater benches 23 Horizontal wall supports 24 Current 25 Pool panels (walls) 27 Pool panel (interior side) 28 Pool panel (exterior side) 29 Plain walkway (8”) 30 walkway (2’) 31 90 degree corner supports 32 Top corner piece 33 Adjustable screw plate 34 Wall seam connecting plate 35 Wall & deck support 36 Suction tunnel 37 Seam joint 38 Corner tunnel 39 Water return inlet 40 Water return screen 41 Top seat pie stiffener 42 Locking slot 43 Bottom wall plate 44 1.sup.st sidewall 45 2.sup.nd sidewall 46 3.sup.rd sidewall 47 4.sup.th sidewall 48 Water line 49 Fastener 50 First corner 51 Second corner 52 Third corner 53 Fourth corner 54 Forty-five degree corner filler 55 Exterior perimeter of 1-4 sidewalls 56 Interior perimeter of 1-4 sidewalls 57 Area-exterior perimeter of 1-4 58 sidewalls Area-interior perimeter of 1-4 59 sidewalls Exercise pool 60 Head end  60a Foot end  60b Wall Gap 61 Water Stop 62 Concrete Channel 63 Wall Stiffener 64 Top Seat 65 Corner Cap 66 Coping 67 Skimmer 68 69 Self-contained drop-in propulsion unit 70 Front side 71 Back side 72 Top side (removable lid configurable as 73 lid) Bottom side 74 Left end 75 Right end 76 Interior 77 78 79 Plenum arrangement 80 Water inlet(s) 81 Common outlet (discharge) 82 Equalization wall 83 Propeller housing 84 Propeller shroud  84a Propeller plate (horizontal plane)  84b Propellers (pair) 87 Left  87a Right  87b Propeller shaft 88 Hydraulic drive motor 89 Curved vanes (set) 90 Air slot 91 Grating 92 Speed indicator 93 Pumping unit control 94 Speed Indicator 95 Remote 96 Hydraulic manifold-propeller drive  97a Hydraulic manifold-cooler  97b Air gap 98 Water level 99 Circuitous water flow paths (pair) 100 Water flow path (head to foot) 100a Water flow path (foot to head) 100b 101 Inner water containment area 102 103 Pool floor 110 Existing floor 111 Self-level concrete (first layer) 112 Second layer 113 PVC (rigid) 114 PVC (rigid) outer area 114a PVC (rigid) outer perimeter 114b Insulation (pink board) 115 Insulation (pink board) inner area 115a Third layer-vinyl liner 116 Compression strip 117 Compression cover 117a Fastener (floor) 119

BRIEF DESCRIPTION OF THE DRAWINGS

[0050] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments and together with the description, serve to explain and illustrate the principles of the Exercise Pool as disclosed herein.

[0051] FIG. 17 is an exploded view of another embodiment of the modular wall structure shown in FIGS. 1-16 which may be implemented with the drop-in self-contained propulsion unit disclosed and discussion in FIGS. 17A-24.

[0052] FIG. 17A is an exploded view of one embodiment of the self-contained drop-in propulsion unit disclosed illustrated with a set of drop-in flow (water return) tunnels, without restriction or limitation.

[0053] FIG. 18 is an exploded view of another embodiment of the modular wall structure shown in FIGS. 1-16 which may be implemented with the drop-in self-contained propulsion unit disclosed and discussion in FIGS. 17A-24 illustrated without a set of drop-in flow (water return) tunnels, without restriction or limitation.

[0054] FIG. 19 is a simplified top view of the Exercise Pool disclosed and claimed herein, particularly the drop-in propulsion unit positioned at the head end of the exercise pool illustrating the discharge of the circulating water flow from the self-contained drop-in propulsion unit wherein the circulating water flow forms a pair of circuitous water flow paths in the exercise pool, a first water flow path flowing from the head end to the foot end of the exercise pool, the first water flow path useful for swimming, and a second water flow path from the foot end to the head end of the exercise pool for recirculation.

[0055] FIG. 20 is an illustrative perspective view of one embodiment of the self-contained drop-in propulsion unit, illustrating with particularity the plenum arrangement including the common outlet and the plurality of water inlets in relation to the water line and air gap during operation. As shown, the upper portion has been removed.

[0056] FIG. 20A is a side view of the self-contained drop-in propulsion unit with upper portion in place. FIG. 20B is a side view of the top side lid (configured as a walkway) removed from the self-contained propulsion unit.

[0057] FIG. 21 is perspective view of another embodiment of the self-contained drop-in propulsion unit with the upper portion removed and positioned in the first and second corners of pool having walls.

[0058] FIG. 21A is an end view of the embodiment shown at FIG. 21A with the top side lid of FIG. 20B in position with a portion of the pool side wall removed to better illustrate the end view.

[0059] FIG. 22 is an illustrative perspective view of the self-contained drop-in propulsion unit and plenum arrangement. A portion of the grating covering the common outlet has been removed to better expose the set of curved vanes, pair of propellers, hydraulic drive motors and equalization wall

[0060] FIG. 22A is a top view of the plenum arrangement of the self-contained drop-in propulsion unit with the propellers removed to better expose the plenum and propeller shrouds.

[0061] FIG. 22B is a top view of the pair of propeller used to generate and drive the circulating water flows transmitted from the self-contained drop-in propulsion unit. As shown, the propellers are left hand and right hand and timed to work together, rotating towards each other, to generate a symmetric flow for an enhanced user experience and return flow without return channels along the sides of the pool walls or flow diversion devices located at the foot end of the exercise pool.

[0062] FIG. 22C is an end view of the plenum arrangement used in the self-contained drop-in propulsion unit. As shown herein, the plenum arrangement is fabricated from stainless steel.

[0063] FIG. 23 is an illustrative front view of another embodiment of the self-contained propulsion unit as positioned in combination with the modular wall structure of FIG. 18.

[0064] FIG. 24 is a perspective view of the pumping/control unit for the Safe Treadmill Swimming Pool. As disclosed, the unit may be configured with an electric motor with a variable frequency drive allowing full speed control for an enhanced user experience. The speed of the external motor is controlled by a variable frequency device (VFD). Accordingly, the amount of electrical energy used by the external motor is proportional to the speed of the propulsion system. To increase the speed of the propulsion system, the speed of the electric motor is increased using the VFD. As disclosed the VFD is mounted adjacent the external motor and the VFD may be controlled remotely by the user.

[0065] FIG. 25 is a speed indicator for the pool and is electrically connected to the electric drive motor and VFD which are externally positioned to drive the hydraulic system.

[0066] FIG. 26 is a perspective view of the hydraulic manifold for coupling to the hydraulic drives of the pair of propellers.

[0067] FIG. 27 is a perspective view of the hydraulic fluid pumping system manifold of the plenum arrangement and the hydraulic fluid cooler which may be positioned therein.

[0068] FIG. 28 is a perspective view of pool floor fabrication method and structure useful in reducing construction time and improving outcomes herein.

[0069] FIG. 28A is a detailed view of the first, second and third layers of construction materials disclosed herein.

[0070] FIG. 29 is a simplified illustrative top view of an exercise pool and pool floor constructed according to FIGS. 28 and 28A.

DETAILED DESCRIPTION

[0071] Before the present Exercise Pool is disclosed and described, it is to be understood that the Exercise Pool is not limited to specific methods, specific components, or to particular implementations. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.

[0072] As used in the specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Ranges may be expressed herein as from “about” one particular value, and/or to “about” another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint.

[0073] “Optional” or “optionally” means that the subsequently described event or circumstance may or may not occur, and that the description includes instances where said event or circumstance occurs and instances where it does not.

[0074] Throughout the description and claims of this specification, the word “comprise” and variations of the word, such as “comprising” and “comprises,” means “including but not limited to,” and is not intended to exclude, for example, other components, integers or steps. “Exemplary” means “an example of” and is not intended to convey an indication of a preferred or ideal embodiment. “Such as” is not used in a restrictive sense, but for explanatory purposes.

[0075] Disclosed are components that can be used to perform the disclosed Exercise Pool as a stand-alone unit, a drop-in unit or as a specially configured pool having a flow head built in. These and other components are disclosed herein, and it is understood that when combinations, subsets, interactions, groups, etc. of these components are disclosed that while specific reference of each various individual and collective combinations and permutation of these may not be explicitly disclosed, each is specifically contemplated and described herein, for all Exercise Pool with Circulating Flow. This applies to all aspects of this application including, but not limited to, components of an Exercise Pool with Circulating Flow. Thus, if there are a variety of additional components that can be added it is understood that each of these additional components can be added with any specific embodiment or combination of embodiments of the Exercise Pool with Circulating Flow. The present Exercise Pool with Circulating Flow may be understood more readily by reference to the following detailed description of preferred embodiments and the examples included therein and to the Figures and their previous and following description.

[0076] In one embodiment, the Exercise Pool with Circulating Flow may be constructed of material of sufficient strength and durability to support long term use for swimming, exercise and enjoyment. It is contemplated that in the illustrative embodiment shown in the enclosed figures may be constructed of, but not limited to, any metal or combination of metals including bronze, steel, stainless steel and aluminum; plastics or carbon fiber including Kevlar®, foam-blown polyurethane, thermoplastic polyurethane, ethylene vinyl acetate, other polymers, other thermoplastics, carbon rubber, blown rubber polymers, composite materials, natural materials (e.g., rubber, leather, etc.), elastomers, combinations thereof, and/or any other material with suitable characteristics (e.g., compressive strength, stability, elasticity, density). As disclosed and configured, the Exercise Pool may be configured as a flow box for containment or as a container for the flow head components (plenum arrangement 80) referred to herein as a “Self-contained drop-in propulsion unit”. As disclosed and configured, the Exercise Pool may also be configured with a removable walk deck 73 which may be configured from aluminum. The flow box may be configured with an air gap 98 above the flow head portion (plenum arrangement 80).

[0077] As disclosed and configured, the Exercise Pool may be configured with hydraulic drive motors 89 which may be exposed to and immersed in water 24/7.

[0078] As disclosed and configured, the Exercise Pool may be configured with dual propellers which may be reversible. In the dual propeller configuration, the propellers may be configured to be timed and rotating towards each other to produce a common flow. As disclosed and configured, each propeller sits within its own shroud which results in balanced flow which further enhances swim experience. As shown, the propeller system may be positioned in its own section (flowbox) within the self-container propulsion unit 70 for improved safety significantly reducing the potential for body and hair entrapment. As disclosed and configured, the Exercise Pool may be configured with removable walls and grate sections, installed in any length or size. As disclosed and configured, the Exercise Pool may be configured with an adjustable flow head (turning vain) for direction compression flow. As disclosed and configured, Exercise Pool may be configured with multiple flow heads.

[0079] FIG. 17 is an exploded view of another embodiment of the modular interlocking panels 9 used to build a modular pool sidewall (45-48) as shown in FIGS. 1-16 which may be implemented with the drop-in self-contained propulsion unit 70 disclosed and discussion in FIGS. 17A-24. One of ordinary skill will appreciate that the drop-in self-contained propulsion unit 70 may also be used in a pool having sidewalls 45-48 which are not produced with modular interlocking panels 9, without limitation or restriction. FIG. 17A is an exploded view of one embodiment of the self-contained drop-in propulsion unit 70 disclosed and illustrated with a set of drop-in flow (water return) tunnels 3, without restriction or limitation.

[0080] FIG. 18 is an exploded view of another embodiment of the modular wall structure shown in FIGS. 1-16 which may be implemented with the drop-in self-contained propulsion unit 70 disclosed and discussed in FIGS. 17A-24 illustrated without a set of drop-in flow (water return) tunnels, without restriction or limitation. Both FIG. 17 and FIG. 18 disclose modular interlocking panels 9 comprising a concrete channel 63, a wall stiffener 64 and a top seat 65. A water stop 62 positions between the modular interlocking panels 9 preventing any leakage of the water out of Exercise Pool 60. A corner cap 65 positions on top of the water stop 66 as disclosed herein. FIG. 19 is a simplified top view of the Exercise Pool 60 disclosed and claimed herein, particularly the drop-in propulsion unit 70 positioned at the head end 60a of the exercise pool illustrating the discharge of the circulating water flow from the self-contained drop-in propulsion unit 70 wherein the circulating water flow forms a pair of circuitous water flow paths 100 in the exercise pool, a first water flow path flowing from the head end to the foot end 100a of the exercise pool, the first water flow path 100a useful for swimming, and a second water flow path from the foot end 100b to the head end of the exercise pool for recirculation. The exercise pool 60 with a circulating water flow as shown in FIGS. 18-19, is similar to the pool shown in FIGS. 1-16, in that it is also configured to have a first sidewall 45, a second sidewall 46, a third sidewall 47 and a fourth sidewall 48, each sidewall generally non-curved and having a first end (45a, 46a, 47a, 48a) and a second end (45b, 46b, 47b, 48b), the first end of the first sidewall 45a and the first end of the second sidewall 46a forming a first corner of the exercise pool 51, the second end of the first wall 45b and the first end of the third wall 47a forming a second corner of the exercise pool 52, the first and second corners forming the head end of the exercise pool 60a, the second end of the second wall 46b and the first end of the fourth wall 48a forming a third corner of the exercise pool 53, the second end of the third wall 47b and the second end of the fourth wall 48b forming a fourth corner of the exercise pool 54, the third and fourth corners forming the foot end of the exercise pool 60.

[0081] As shown in FIG. 19 and FIG. 28, the exercise pool floor 110 is positioned below and connected to the bottom of the first sidewall 45, the second sidewall 46, the third sidewall 47 and the fourth sidewall 48, wherein the exercise pool floor 110 is generally non-sloped. As disclosed and discussed, the pool floor 110 may be constructed from multiple layers. See FIG. 28

[0082] As shown in FIGS. 17-27, as self-contained drop-in propulsion unit 70 may be positioned on the exercise pool floor 110 between the first and second corners of the exercise pool (51, 52), defined as the head end (60a), the self-contained drop-in propulsion unit shown in detail in FIGS. 20-26 as discussed herein. FIG. 20 is an illustrative perspective view of one embodiment of the self-contained drop-in propulsion unit 70, illustrating with particularity the plenum arrangement 80 including the common outlet 82 and the plurality of water inlets 81 in relation to the air gap 98 and water level 99 during operation. As shown, the top side 73 may be configured as a walkway and has been removed. FIG. 20A is a side view of the self-contained drop-in propulsion unit 70 with top side 73 in place. FIG. 20B is a side view of the top side lid (configured as a walkway) removed from the self-contained propulsion unit 70.

[0083] FIG. 21 is perspective view of another embodiment of the self-contained drop-in propulsion unit 70 with the top side removed 73 and positioned in the first and second corners (51, 52) of the exercise pool having walls (45,46 and 47). FIG. 21A is an end view of the embodiment shown at FIG. 21A with the top side lid of FIG. 20B in position with a portion of the pool sidewall 47 removed to better illustrate the end view.

[0084] FIG. 22 is an illustrative perspective view of the self-contained drop-in propulsion unit 70 and plenum arrangement 80. A portion of the grating covering the common outlet 82 has been removed to better expose the set of curved vanes 90, the pair of propellers 87, hydraulic drive motors 89 and equalization wall 83. One of ordinary skill will appreciate that both the common outlet 82 and the plurality of inlets 81 may be configured as a grate or with grating 92, as suitable for a particular application. The dimensions of each particular “opening” within a particular grate are unimportant. As shown herein a flow grate having one inch by one-inch (1.0×1.0) openings is acceptable and suitable. In other applications, acceptable performance was achieved using grating having one inch by 0.375 inch (1.0×⅜). As shown herein, the grating may be larger pieces, see FIG. 20 illustrating four pieces of grating covering the plurality of inlets 81 compared to twenty-one (21) individual pieces of grating 92 covering the plurality of inlets 81 in FIG. 23. The number, size and arrangements are solely dependent what is suitable for a particular application as desired by the market and the user requirements—durability, performance, cost, etc.

[0085] As described and disclosed, the self-contained drop-in propulsion unit 70 is to be positioned on the exercise pool floor 110 between the first and second corners of the exercise pool (51, 52), defined as the head end (60a), the self-contained drop-in propulsion unit having a front side 71, a hack side 72, a top side 73, a left end 75, a right end 76 and a bottom side 74 enclosing an interior 77, wherein the bottom side 74 is configured to rest on the exercise pool floor 110, wherein the back side 72 is configured to be positioned against the first sidewall 45. The self-contained drop-in propulsion unit 70 is configured with an internally positioned plenum arrangement 80 that supports circulating a water flow to and from the adjacently positioned inner water containment area 2. The plenum arrangement is configured with at least a pair of propellers 87 positioned in the interior of the plenum arrangement 80, the pair of propellers positioned adjacent each other and in a common horizontal plane as shown in FIGS. 22, 22A and 22B. Each propeller (87a, 87b) of the pair of propellers 87 is configured for rotation towards the adjacent propeller in the horizontal plane. As shown in FIG. 22A, the propeller housing 84 includes propeller shroud 84a positioned on the propeller plate 84b which is positioned in the horizontal plane. Each propeller 87a, 87b is coupled to a hydraulic motor 89 (illustrated conceptually in FIG. 22), which for coupling to externally positioned hydraulic system. FIG. 22C is an end view of the plenum arrangement 80 used in the self-contained drop-in propulsion unit 70. As shown herein, the plenum arrangement 80 is fabricated from stainless steel but could be fabricated from other materials as is well known to one of ordinary skill in the art. As shown throughout the figures and in particular FIGS. 22 and 23, a plurality of water inlets are positioned in the front side of the plenum arrangement 80 (and thus the self-contained drop-in propulsion unit 70) to allow a circulating water flow to enter the interior of the self-contained drop-in propulsion unit 70 for communication with the pair of propellers 87. FIG. 22A provides a top view of the plenum arrangement 80 with the propellers removed to better expose the plenum arrangement 80, propeller housing 84, propeller shroud 84a and propeller plate (horizontal plane) 84b. FIG. 22B is a top view of the pair of propellers 87 used to generate and drive the circulating water flows transmitted from the plenum arrangement 80 of the self-contained drop-in propulsion unit 70. As shown, the propellers are left hand (87a) and right hand (87b) and timed to work together, rotating towards each other, to generate a symmetric flow for an enhanced user experience and return flow without return channels along the sides of the pool sidewalls (46, 47) or flow diversion devices located at the foot end of the exercise pool 60b.

[0086] As shown in FIG. 22, an equalization wall 83 is positioned in the plenum arrangement 80, the equalization wall 83 positioned between the plurality of water inlets 81 and the pair of propellers 87, the equalization wall 83 configured to balance the quantity of the circulating water flow to and between the pair of propellers 87. A set of curved vanes 90 is located in the plenum arrangement 80 and positioned above the pair of propellers 87, the set of curved vanes 90 configured to engage with and turn the circulating water flow from the pair of propellers 87 in a generally vertical direction to a generally horizontal direction. (See FIG. 22 for additional detail)

[0087] The common outlet 82 is then positioned in the front side of the self-contained drop-in propulsion unit 71 and in fluid communication with the set of curved vanes 90 of the plenum arrangement 80, the common outlet configured to allow discharge of the circulating water flow from the plenum arrangement 80 of the self-contained drop-in propulsion unit 70 wherein the circulating water flow forms a pair of circuitous water flow paths in the exercise pool 100, a first water flow path flowing from the head end to the foot end of the exercise pool 100a, the first water flow path useful for swimming, and a second water flow path from the foot end to the head end of the exercise pool for recirculation through the plenum arrangement by the pair of propellers via the plurality of water inlets in the front side of the self-contained drop-in propulsion unit. See FIG. 19 for additional detail on the circuitous water flow paths 100.

[0088] As disclosed and discussed in FIGS. 1, 24 and 26, a self-contained hydraulic system 5 positioned exterior of the self-contained drop-in propulsion unit 70 is coupled or connected to the pair of propellers 87 to drive the pair of propellers 87 for discharge of the water flow path 100a into the inner water containment area 2 located anterior of the self-contained drop-in propulsion unit 70, the inner water containment area 2 defined by the second sidewall 46, the third sidewall 47 and the fourth sidewall 48 of the exercise pool 60. As shown in FIGS. 18, 19 and 29, the inner water containment area 2 has an absence of a separate return flow structure 3 to aid in delivery of the circulating water flow to the pair of propellers 87 via the plurality of inlets 81 in the plenum arrangement 80 of the self-contained drop-in propulsion unit 70.

[0089] FIG. 23 is an illustrative front view of another embodiment of the self-contained propulsion unit 70 as positioned in combination with the modular wall structure of FIG. 18. As shown the self-contained propulsion unit 70 and plenum arrangement 80 are configured with at least one air slot 91 is positioned in the front side 71 of the plenum arrangement of the self-contained drop-in propulsion unit, the at least one air slot 91 is positioned above both the common outlet 82 and the plurality of water inlets 81 to limit the height (level) of the circulating water present in the interior of the self-contained drop-in propulsion unit and maintain an air gap above the circulating water flow, called out or defined as the “water level” 99. See FIGS. 20, 21 and 23. One of ordinary skill will appreciate that air gap 98 should be positioned above the plurality of water inlets in front side 71 and may have any shape acceptable and suitable to allow for maintaining an air gap 28 during operating of the propulsion system 70. As shown in FIG. 23, three air slots 91 are positioned across the top of the front side of the self-contained drop-in unit 70, each air slot of similar size and having a lower dimension in the range of six (6.0) inches from the top to produce a corresponding air gap of six (6.0) inches. As shown in FIGS. 19, 20 and 23, the common outlet 82 is typically positioned in the front side of the plenum arrangement 71 and is generally centered between the left end and the right end of the self-contained drop-in propulsion unit (75, 76). FIG. 24 is a perspective view of the pumping unit control 94 for the Exercise Pool 60. As disclosed, the pumping unit may be configured with an electric motor (not shown) with a variable frequency drive (VFD) (not shown) allowing full speed control for an enhanced user experience. The speed of the external electric motor (not shown) is controlled by a variable frequency device (VFD). Accordingly, the amount of electrical energy used by the external motor is proportional to the speed of the propulsion system. To increase the speed of the propulsion system, the speed of the electric motor is increased using the VFD. As disclosed the VFD is mounted adjacent the external electric motor and the VFD may be controlled via a remote 96 by the user.

[0090] FIG. 25 is a speed indicator 93 for the circulating water in the exercise pool and is electrically connected to the electric drive motor and VFD which are externally positioned to drive the hydraulic system 5. FIG. 26 is a perspective view of the hydraulic manifold 97a for coupling to the hydraulic drives of the pair of propellers 87. FIG. 27 is a perspective view of the hydraulic fluid pumping system manifold 97b of the plenum arrangement 80 and the hydraulic fluid cooler 97b which may be positioned therein.

[0091] FIG. 28 is a perspective view of pool floor 110 fabrication method and structure useful in reducing construction time and improving outcomes herein. The exercise pool 60 with a circulating water flow may be constructed with a pool floor 110 positioned below and connected to the bottom of the first sidewall 45, the second sidewall 46, the third sidewall 47 and the fourth sidewall 48, wherein the exercise pool floor 110 is generally non-sloped and further comprises a first layer of self-leveling concrete 112 applied to an existing level floor 111 and is at least the equivalent area as the area 58 occupied by an exterior perimeter 56 formed by the first sidewall 45, the second sidewall 46, the third sidewall 47 and the fourth sidewall 48. A second layer 113 is then positioned upon the first layer of self-leveling concrete 112. the second layer 113 being composed of an outer area of rigid PVC 114 and an inner area of rigid insulation 115 (pink board), the outer area of rigid PVC 114a having an outer perimeter 114b and surrounding the inner area of rigid foam board 115a, wherein the bottom side of the first sidewall 45b (shown in FIG. 28 and FIG. 28A), the second sidewall 46b (not shown), the third sidewall 46b (not shown) and the fourth sidewall 47b (not shown) rest directly upon the outer perimeter of rigid PVC 114b. A third layer 116 composed of a vinyl liner between 50 and 80 mils (mm) thick is positioned upon the second layer 113, the third layer 116 sized to cover the second layer 113 enclosed by the area 59 of the interior perimeter 57 of the first sidewall 45, the second sidewall 46, the third sidewall 47 and the fourth sidewall 48. The position of the second layer 113 and the third layer 116 are fixed in relation to the first sidewall 45, the second sidewall 46, the third sidewall 47 and the fourth sidewall 48 via a compression strip 117 attached via a plurality of floor fasteners 119 affixed into and through the compression strip 117, the third layer 116, the second layer 113 and the first layer 112, the compression strip 117 positioned around an interior perimeter 57 formed by first sidewall 45, the second sidewall 46, the third sidewall 47 and the fourth sidewall 48. FIG. 28A is a detailed view of the first layer 112, second layer 113 and third layers 116 of construction materials disclosed herein. One of ordinary skill will appreciate hat compression strip 117 is configured and shown with a removable cover 117a. FIG. 29 is a simplified illustrative top view of an exercise pool 60 and pool floor 110 constructed according to FIGS. 28 and 28A.

[0092] The following modifications, although not shown, would be obvious to one of ordinary skill in the art in view of the present disclosure. The various elements of the Exercise Pool may be separately formed and later engaged with one another (e.g., via mechanical fasteners, material fusing, chemical adhesives, etc.) or integrally formed with one another. The materials used to construct the Exercise Pool and various elements thereof will vary depending on the specific application of the Exercise Pool, but it is contemplated that steel, aluminum, polymers, other synthetic materials, natural materials, and/or combinations thereof will be especially useful for some applications. Accordingly, the above-referenced elements may be constructed of any material known to those skilled in the art or later developed, which material is appropriate for the specific application of the Exercise Pool, without departing from the spirit and scope of the Exercise Pool as disclosed and claimed herein.

[0093] Having described the preferred embodiments, other features of the Exercise Pool will undoubtedly occur to those versed in the art, as will numerous modifications and alterations in the embodiments as illustrated herein, all of which may be achieved without departing from the spirit and scope of the Exercise Pool disclosed herein. Accordingly, the methods and embodiments pictured and described herein are for illustrative purposes only, and the scope of the present disclosure extends to all method and/or structures for providing increased functionality, comfort, longevity, enjoyment and aesthetics in the use and access of a Exercise Pool. Furthermore, the methods and embodiments pictured and described herein are no way limiting to the scope of the Exercise Pool and method of use unless so stated in the following claims.

[0094] It should be noted that the Exercise Pool is not limited to the specific embodiments pictured and described herein, but is intended to apply to all similar apparatuses and methods for providing the various benefits and/or features of a Safe Treadmill Swimming Pool. Modifications and alterations from the described embodiments will occur to those skilled in the art without departure from the spirit and scope of the Safe Treadmill Swimming Pool. It is understood that the Exercise Pool as disclosed herein extends to all alternative combinations of one or more of the individual features mentioned, evident from the text and/or drawings, and/or inherently disclosed. All of these different combinations constitute various alternative aspects of the Exercise Pool and/or components thereof. The embodiments described herein explain the best modes known for practicing the Exercise Pool and/or components thereof and will enable others skilled in the art to utilize the same. The claims are to be construed to include alternative embodiments to the extent permitted by the prior art.

[0095] While the Exercise Pool has been described in connection with preferred embodiments and specific examples, it is not intended that the scope be limited to the particular embodiments set forth, as the embodiments herein are intended in all respects to be illustrative rather than restrictive.

[0096] Unless otherwise expressly stated, it is in no way intended that any method set forth herein be construed as requiring that its steps be performed in a specific order. Accordingly, where a method claim does not actually recite an order to be followed by its steps or it is not otherwise specifically stated in the claims or descriptions that the steps are to be limited to a specific order, it is no way intended that an order be inferred, in any respect. This holds for any possible non-express basis for interpretation, including but not limited to: matters of logic with respect to arrangement of steps or operational flow; plain meaning derived from grammatical organization or punctuation; the number or type of embodiments described in the specification.

[0097] It will be apparent to those skilled in the art that various modifications and variations can be made without departing from the scope or spirit. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice disclosed herein. It is intended that the specification and examples be considered as illustrative only, with a true scope and spirit being indicated by the following claims.