LUMINOUS MODULE THAT IMAGES THE ILLUMINATED SURFACE OF A COLLECTOR
20220163181 · 2022-05-26
Assignee
Inventors
Cpc classification
F21S43/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S43/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S43/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/365
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/148
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/321
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S41/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/148
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/365
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S43/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S43/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a light module, in particular for a motor vehicle, comprising a light source capable of emitting light rays; a collector with a reflective surface configured to collect and reflect the light rays emitted by the light source into a light beam along an optical axis of the module; an optical system configured to project the light beam. The collector is configured so that a portion of the light rays of the light beam are parallel to the optical axis or have an angle of inclination a smaller than or equal to 25° in a vertical plane with respect to said axis; and the optical system is configured to form an image of the reflective surface of the collector. The invention also relates to a light device comprising one or more such light modules.
Claims
1. A light module, in particular for a motor vehicle, comprising: a light source capable of emitting light rays; a collector with a reflective surface configured to collect and reflect the light rays emitted by the light source into a light beam along an optical axis of the module; an optical system configured to project the light beam; wherein the optical system is configured to form an image of he reflective surface of the collector.
2. The light module as claimed in claim 1, wherein the collector is configured so that the light rays reflected from a rear portion of the reflective surface of said collector are parallel to the optical axis or have an angle of inclination (a) smaller than or equal to preferably smaller than or equal to 10° in a vertical plane with respect to said axis.
3. The light module as claimed in claim 1, wherein the light source is configured to emit the light rays in a main direction between 65° and 115° with respect to the optical axis, preferably perpendicular to the optical axis.
4. The light module as claimed in claim 1, wherein the reflective surface of he collector has a parabolic or elliptical profile.
5. The light module as claimed in claim 1, wherein the optical system has a focal point located on the optical axis at the level of the light source, in front of or behind said source with respect to a general direction of propagation of the light beam along the optical axis.
6. The light module as claimed in claim 1, wherein said module further comprises a screen located in front of the light source, with respect to a general direction of propagation of the light beam along the optical axis, and facing the reflective surface of the collector, so as to collect light rays emitted forward by the light source and not reflected by said surface.
7. The light module as claimed in claim 6, wherein the screen is opaque so as to absorb the collected light rays.
8. The light module as claimed in claim 1, wherein the optical system is a projecting lens.
9. The light module as claimed in claim 1, wherein the optical system comprises a mirror.
10. The light module as claimed in claim 9, wherein the mirror of the optical system is a first mirror, said system comprising a second mirror behind the first mirror, with respect to a general direction of propagation of the light beam, and at a distance from said axis, the first mirror being configured to reflect the light beam toward the second mirror, and the second mirror being configured to reflect said beam reflected by the first mirror, in a direction parallel to the optical axis.
11. The light module as claimed in claim 10, wherein the first mirror is planar or has a concave profile in a horizontal plane when the module is oriented in the mounted position.
12. The light module as claimed in claim 9, wherein the mirror or the second mirror has a parabolic profile in a vertical plane when the module is oriented in the mounted position.
13. The light module as claimed in claim 1, wherein the reflective surface of the collector is concave and has a front edge and a rear edge, with respect to a general direction of propagation of the light beam, said front edge delimiting a lower portion of the light image formed and said rear edge delimiting an upper portion of said image, when the module is oriented in the mounted position.
14. The light module as claimed in claim 13, wherein the light rays reflected by the reflective surface along the rear edge are parallel to the optical axis or have an angle of inclination (α) smaller than or equal to 25°, preferably smaller than or equal to 10° in a vertical plane with respect to said axis.
15. The light module as claimed in claim 13, wherein the reflective surface of the collector comprises two lateral edges on either side of the optical axis and in the continuation of the rear edge, said lateral edges being in a horizontal plane when the module is oriented in the mounted position.
16. The light module as claimed in claim 15, wherein the rear edge is in the horizontal plane, the light image formed having a corresponding flat horizontal cutoff.
17. The light module as claimed in claim 15, wherein the rear edge has a kink, the light image formed having a corresponding kinked horizontal cutoff.
18. The light module as claimed in claim 13, wherein the reflective surface of the collector comprises two lateral edges on either side of the optical axis, said lateral edges intersecting with the rear edge, the light image formed having corresponding lateral cutoffs
19. A light device for a motor vehicle, comprising a plurality of light modules combined so as to form, together, a lighting or signaling beam; wherein at least one of the light modules is as claimed in claim 1.
20. The light device as claimed in claim 19, wherein: for at least one of the light modules the reflective surface of the collector is concave and has a front edge and a rear edge, with respect to a general direction of propagation of the light beam, said front edge delimiting a lower portion of the light image formed and said rear edge delimiting an upper portion of said image, when the module is oriented in the mounted position. for at least one other of said modules , the light rays reflected by the reflective surface along the rear edge are parallel to the optical axis or have an angle of inclination (a) smaller than or equal to 25°, preferably smaller than or equal to 10° in a vertical plane with respect to said axis, and the lighting beam having a kinked horizontal cutoff.
21. The light device as claimed in claim 20, wherein for at least two of the modules the reflective surface of the collector is concave and has a front edge and a rear edge, with respect to a general direction of propagation of the light beam, said front edge delimiting a lower portion of the light image formed and said rear edge delimiting an upper portion of said image, when the module is oriented in the mounted position, the optical system of each of said at least two modules being common.
22. The light device as claimed in claim 21, wherein the common optical system has a focal point line located behind, with respect to a general direction of propagation of the light beam, the collectors of the light modules that number at least two.
Description
[0054]
[0055]
[0056] Optical projecting systems other than the projecting lens are envisageable, such as in particular one or more mirrors, as in
[0057] The light source 4 is advantageously a semiconductor light source, and in particular a light-emitting diode. The light source 4 emits light rays in a half-space delimited by the main plane of said source, in the example shown in a main direction perpendicular to said plane and to the optical axis 8. According to the invention, the main direction of emission will be able to be between 65° and 115° with respect to the optical axis 8.
[0058] The collector 6 comprises a carrier 6.1, of shell or cap shape, and a reflective surface 6.2 on the inner face of the carrier 6.1. The reflective surface 6.2 advantageously has a profile of elliptical or parabolic type. It is advantageously a surface of revolution about an axis parallel to the optical axis. Alternatively, it may be a free-form surface or a swept surface or an asymmetric surface. It may also comprise a plurality of segments. The shell- or cap-shaped collector 6 is advantageously made from materials exhibiting good heat resistance, for example of glass or of synthetic polymers such as polycarbonate PC or polyetherimide PEI. The expression “parabolic type” generally applies to reflectors whose surface has a single focal point, i.e. one region of convergence of the light rays, i.e. one region such that the light rays emitted by a light source placed in this region of convergence are projected to a great distance after reflection from the surface. Projected to a great distance means that these light rays do not converge toward a region located at at least 10 times the dimensions of the reflector. In other words, the reflected rays do not converge toward a region of convergence or, if do they converge, this region of convergence is located at a distance greater than or equal to 10 times the dimensions of the reflector. A parabolic surface may therefore feature or not feature parabolic segments. A reflector having such a surface is generally used alone to create a light beam. Alternatively, it may be used as projecting surface associated with an elliptical-type reflector, In this case, the light source of the parabolic-type reflector is the region of convergence of the rays reflected by the elliptical-type reflector.
[0059] The light source 4 is arranged at a focal point of the reflective surface 6.2 such that its rays are collected and reflected along the optical axis. At least some of these reflected rays have angles of inclination α in a vertical plane with respect to said axis that are smaller than or equal to 25°, and preferably smaller than or equal to 10°, so as to be under what are called Gaussian conditions, allowing a stigmatism, i.e. a sharpness of the projected image, to be obtained. Advantageously, these rays are reflected by the rear portion of the reflective surface 6.2.
[0060] The projecting lens 10 is advantageously a plano-convex lens, that is to say with a planar entrance face 10.1 and a convex exit face 10.2. The lens 10 is referred to as thin, for example less than 6 mm, due to the low inclination of the rays to be deflected. The lens 10 has a focal point 10.3 which is located along the optical axis 8, at the level of the light source 4 or behind said source. In this case, the focal point 10.3 is located at the level of the reflective surface 6.2 of the collector 6. It should be noted that it is also possible for this focal point to be located behind or in front of the reflective surface 6.2 provided that it is in proximity, and preferably within less than 10 mm, and preferably less than 5 mm, thereto.
[0061] The reflective surface, if it is of elliptical type, has a second focal point 6.3 located in front of the lens 10 and at a distance from the optical axis 8. It should be noted that it is also possible for this focal point to be located behind the lens and/or on the optical axis, provided that it is in proximity to the lens, so as to decrease the width of the beam on the entrance face of the lens.
[0062] The light module 2 may comprise a screen 12 arranged in front of the light source 4 and facing the reflective surface 6.2 of the collector 6, so as to collect the light rays emitted by the source in question 4 that do not encounter the reflective surface 6.2. Such a measure is useful for avoiding the presence of parasitic light rays which might participate in the formation of the light beam without however being strictly speaking imaged. These rays will then potentially light an upper portion of the light beam, which is not desirable in the case of a lighting beam with cutoff. The screen is advantageously opaque in order to absorb these rays, it being understood that it is also possible to envisage reflecting them toward a distal absorption region.
[0063]
[0064]
[0065]
[0066]
[0067] The second embodiment is similar to the first embodiment and differs from it essentially in that the rear edge 106.2.2 of the reflective surface 1062 has a kink and, more generally, the wall forming the carrier 106.1 of the collector and the reflective surface 106,2 of said collector extend less downward in the direction of the light source 104. In other words, the rear edge 106.2.2 not only has a kink but is also closer to the optical axis 108. This is due to the desired beam geometry where maximum intensity is at the level of the optical axis 108. In another configuration of the collector, it is possible for the rear edge not to be closer to the optical axis. The rest is essentially identical to the first embodiment of the light module.
[0068]
[0069]
[0070]
[0071]
[0072]
[0073] This third embodiment differs from the previous two essentially in that the collector is truncated laterally, that is to say now forms only a portion of the shell such as in the first and second embodiments.
[0074] The architecture of the module and its operating principle is similar to that of the previous two embodiments.
[0075]
[0076]
[0077]
[0078]
[0079]
[0080] More specifically, the light device 14 comprises a first light module 102 in accordance with that of
[0081] The light device 14 also comprises four light modules 2 arranged side by side and in accordance with the light module of
[0082] The projecting lens 110 of the light module 102 is advantageously distinct from the common lens 10. The focal point of the lens 10 is itself located in front of the rear edge 106.2.2 of the reflective surface 106.2 of the collector 106, so as to image said surface not only vertically but also horizontally and thus produce a sharp “kinked” cutoff.
[0083] A partition may be provided between the light module 102 and the light module 2 closest to said module 102, so as to allow them to be brought closer together without the light rays escaping from one of the modules interfering with the other. Such a partition extends essentially vertically when the lighting device is in the mounted position as illustrated in
[0084]
[0085]
[0086]
[0087]
[0088] The light device 114 is distinguished from the light device 14 of
[0089] More specifically, the module 102 comprises an optical projecting system 110′ including a first mirror 110′.1 and a second mirror 110′.2. The first mirror 110′.1 may be planar or have a concave curved horizontal profile. It sends the rays emitted by the collector of the light module 102 to the second mirror 110′.2. This is configured to form an image of the lit reflective surface of the light module 102. For this purpose, the second mirror 110′.2 may have a concave parabolic vertical profile. Such a profile allows enlarged imaging of the lit reflective surface of the collector of the module 102. The second mirror ‘110’.2 may have a convex horizontal profile, in particular when the first mirror 110′.1 has a concave horizontal profile. The first and second mirrors which have just been described may be reversed. In this case, the light device will be more bulky, in particular longitudinally due to the fact that the first. imaging mirror will have to be further forward.
[0090] Similar to the light module 102, the light modules 2 comprise an optical projecting system 10″ provided with a first mirror 10″1 and a second mirror 10″2. The operating principle is identical to that of the optical system 110′ described above. The observations presented above therefore also apply to the optical system 10″.
[0091]
[0092]
[0093]
[0094]
[0095] More specifically, the light device 314 comprises a first set of two light modules 302 similar to that of
[0096] However, their vertical orientation is reversed with respect to those of the first embodiment since most of the light from a beam of high-beam type is above the horizontal. The collectors 306 therefore have their cavity oriented upward according to the viewing angle of
[0097] The light device 314 also comprises a second set with four light modules 302′ arranged side by side and similar to the light module of
[0098] A partition 320 may be provided between the light module 302 and the light module 302′ closest to said module 302, so as to allow them to be brought closer together without the light rays escaping from one of the modules interfering with the other. Such a partition 320 extends essentially vertically when the lighting device is in the mounted position as illustrated. It is advantageously light absorbent.
[0099]
[0100]
[0101]
[0102] More specifically, the light device 414 comprises a first subset 502 of six light modules. The four central modules are similar to that of
[0103] The light device 314 also comprises a second subset with six light modules that is similar to the first subset. It will be noticed, however, that two end collectors, a central collector 406′ adjacent to the right lateral collector 506″, are successively forwardly offset with respect to the optical focal points of the other collectors 506″ and 406 further to the left of the two previous ones. In other words, there are steps between the collectors. This configuration advantageously makes it possible to decrease optical aberrations at the level of the cutoffs and to obtain light segments whose vertical cutoffs are as vertical as possible, when projected on a screen. Depending on the needs, a person skilled in the art will be able to create different configurations of modules whose collectors are offset with steps, for example all successively in one direction, or even by offsetting the end collectors with respect to the central collectors.
[0104] The beams of the subsets 502, 502′ are superposed so as to generate a segmented high beam.
[0105] A partition 420 may be provided between the first subset 502 and the second subset 502′, so as to allow them to be brought closer together without the light rays escaping from one of the subsets interfering with the other. Such a partition 420 extends essentially vertically when the lighting device is in the mounted position as illustrated. It is advantageously light absorbent,
[0106] In addition, a screen 421 is advantageously placed between the collectors and the projecting lens, This makes it possible to intercept parasitic rays coming from the end collectors 506′ and 506″ and to improve the sharpness of the lateral segment.
[0107] In general, it is advantageous to note that for the different embodiments of the light module and of the light device, different optical projecting systems are envisageable as long as they are able to image the lit reflective surface of the collector in question. In the case of a set of mirrors as described above with reference to
[0108]
[0109] Furthermore, although the light modules of the invention have been described here so as to form light devices for producing lighting beams such as a low beam, high beam or segmented high beam of linear-array type with parallel vertical strips, it goes without saying that these modules could be designed so as to perform signaling functions such as direction indicator, daytime running light, or position light, which will have the esthetic advantage of having a light device containing a plurality of modules that are esthetically similar when they are off and capable of performing a multitude or even all of the regulatory motor vehicle lighting and signaling functions at the front of a motor vehicle. It is thus possible to associate a first light device producing a low beam and another producing a, potentially segmented, high beam within one and the same motor vehicle headlamp.
[0110] Still generally, it is advantageous to note the numerous advantages of the light modules and of the light device according to the invention, namely essentially the fact of imaging the lit reflective surface of the collector, under Gaussian conditions, makes it possible to obtain a sharp light image and hence, to produce cutoffs of various and varied shapes by shaping the corresponding edges of the reflective surface in question. Another noteworthy advantage results from the fact that
[0111] Gaussian conditions are present so as to obtain a minimum level of sharpness. namely that the collector is limited in size, in particular in height, such as for example less than 30 mm. Yet another noteworthy advantage also results from the fact that. Gaussian conditions are present, namely that the projecting lens may advantageously be a thin lens, for example less than 6 mm, which allows it to be produced in a single plastic injection without shrink-mark problems. The thin lens has the other advantages of requiring a shorter injection cycle time, of leading to a decrease in the weight of the optical modules, and of generating little or no chromatic aberration, allowing the use of ordinary-quality synthetic polymer materials which are inexpensive with respect to materials of high optical quality which generate few chromatic defects.
[0112] Lastly, the fact that the lens is thin makes it possible to envisage one particular embodiment in which the shell of the collector 6 and the projecting lens 10 are made by injection-molding a single part, a bridge of material connecting the front end of the collector and lens.