TEAR STRIP FOR SECONDARY PACKAGES
20220161962 · 2022-05-26
Inventors
Cpc classification
B65D5/54
PERFORMING OPERATIONS; TRANSPORTING
B65D5/46008
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure provides a tear strip (100, 200) formed onto one or more wall panels (190) of a packaging blank (290) is provided. The tear strip includes one or more tear lines (110) configured onto at least one of the wall panels of the packaging blank and adapted to be cut there-through. Each of the one or more tear lines includes a first line of weakness (111) extending longitudinally between a proximal end towards a distal end and extends to a depth generally equal to an entire thickness of the packaging blank at the first line of weakness. The tear line further includes a second line of weakness (115) extending generally diagonally away from the first line of weakness in a direction away from a center of the tear strip and towards the distal end of the wall panel. The second line of weakness extends to a depth lesser than the entire thickness of the packaging blank. In operation, the tear strip may torn by pulling the one or more tear lines together such that a generally clean cut through a cross-section of the packaging blank is achieved at each of the first line of weakness and the second line of weakness.
Claims
1. A tear strip configured onto one or more wall panels of a packaging blank, the tear strip comprising: one or more tear lines adapted to be cut through at least one of the wall panels; each of the tear lines comprising: a first line of weakness extending longitudinally from a first end towards a second end, the weakness extending through an entire cross-section of the packaging blank; a second line of weakness extending generally diagonally away from the first line of weakness in a direction away from a central longitudinal axis of the tear strip and towards the second end of the wall panel; the weakness extending through a part of the cross-section of the packaging blank.
2. The tear strip of claim 1, wherein the first line of weakness comprising a first portion extending generally parallel to the central longitudinal axis of the tear strip and a second portion extending diagonally away from the first portion in a direction towards the central longitudinal axis of the tear strip.
3. The tear strip of claim 1, wherein the one or more tear lines comprising a first tear line spaced apart from a second tear line.
4. The tear strip of claim 1, wherein each of the one or more tear lines comprising two or more first lines of weakness each extended towards a corresponding second line of weakness.
5. The tear strip of claim 4, wherein the second line of weakness of the first tear line is of a thickness about same as that of the second line of weakness of the second tear line.
6. The tear strip of claim 1, wherein the second line of weakness extends to a depth about half the thickness of the wall panel.
7. The tear strip of claim 3, wherein an axial line of second line of weakness of the first tear line intersects with an axial line of second line of weakness of the second tear line at the central longitudinal axis of the tear strip.
8. A secondary package comprising: a carton formed of a packaging blank having one or more wall panels; a tear strip configured onto at least one of the wall panels of the packaging blank, the tear strip comprising: two or more spaced apart tear lines adapted to be cut through the panel; each of the tear lines comprising: a first line of weakness extending longitudinally from a first end towards a second end, the weakness extending through the entire cross-section of the packaging blank at the first line of weakness; a second line of weakness extending generally diagonally away from the first line of weakness in a direction away from a central longitudinal axis of the tear strip and towards the second end of the wall panel, the weakness extending through a part of the cross-section of the corresponding blank at the second line of weakness; wherein the tear strip is torn by pulling the two or more tear lines together such that a generally clean cut through the cross-section of the packaging blank is achieved at each of the first line of weakness and the second line of weakness of each of the tear line.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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[0053] The tear strip 100 of the current disclosure is generally adapted to be configured within one or more walls of a secondary package holding a plurality of items, either as a multipack or as a group of items packed together in such a way that either the secondary package is separated into two parts, or otherwise provides an access therewithin an interior portion thereof.
[0054] In description of the
[0055] Accordingly, the tear strip 200 is generally configured at an elongated portion of one of the sidewalls 282, having a length L.sub.T generally equal to a Length L.sub.P and a width W.sub.T generally lesser than a width W.sub.P of the corresponding sidewall 282. However, in other embodiments of the present invention, the tear strip 200 may be shaped into any desired dimension and may also depend upon the design constraints related thereto, which will be discussed later.
[0056] In a preferred embodiment, the housing 281 is generally formed from a folded blank [not shown] for holding a plurality of generally cylindrical shaped beverage containers. Further, the shape and size, including the height of the housing 281 may be varied depending on the design constraints and requirements for its application. For example, within the instances when the housing 281 is adapted to house twelve containers in one layer in a 3×4 arrangement the housing is dimensioned accordingly. Further, in other instances, the housing may be sized and shaped to hold containers of a different or same quantity in a single layer, more than two layers, and/or in different row/column arrangements (e.g., 1×6, 3×6, 2×6, 4×6, 2×3×4, 2×6×2, 2×9, 3×5, 3×5×2, etc.).
[0057] While the secondary package 280 has been displayed as a housing box 281 as an exemplary embodiment, it should be understood that the secondary package 280 may be formed in any desired shape such as various differently shaped containers, spherical holders, circular boxes, and may be from any desired material such as including all kind of papers, fiberboard, corrugated board, plastic, hybrid material, or any combinations thereof. Similarly, when adapted to hold different items, the housing 281 is sized and dimension accordingly depending upon the size and dimension requirements of the corresponding items.
[0058] As illustrated in
[0059] Further, the second tear line 220 includes a plurality of first lines of weakness 221, each extended towards a second line of weakness 225, between a proximal end E.sub.p and towards a distal end E.sub.D. Each of the first line of weakness 221 of the second tear line 220 includes a first portion of weakness 222 extending generally parallel to the central longitudinal axis L.sub.C of the tear strip 200. The first line of weakness 211 of the second tear line 220 further includes a second portion of weakness 213 extending diagonally away from the first portion of weakness 212 of the second tear line 220 from a second point of contact C.sub.M2. and extends in a direction towards the central longitudinal axis L.sub.C of the tear strip 200. The first line of weakness 221 of the second tear line 220 is further extended towards the corresponding second line of weakness 225 of the second tear line 220 extending away from the first point of contact C.sub.M2 and in a direction away from the central longitudinal axis L.sub.C of the tear strip 200
[0060] In a preferred embodiment, as illustrated in
[0061] Further in the preferred embodiment, the plurality of second line of weakness 215 of the first tear line 210 and the plurality of second line of weakness 225 of the second tear line 220 extends to a depth D.sub.T2, generally lesser and preferably about half to the entire thickness T.sub.P of the sidewall 282. In some other embodiments of the present invention as illustrated in
[0062] In some preferred embodiments, an axial line L.sub.F1 of the second portion of weakness 213 of the first tear line 210 when extended towards the center of the tear strip 200 intersects with an axial line L.sub.F2 of the second portion 223 of the first line of weakness 221 of the second tear line 220 at the axial line L.sub.C of the center point C of the tear strip 200. Further in such embodiments, in preferred instances, an axial line L.sub.S1 of the second line of weakness 215 of the first tear line 210 when extended towards the center of the tear strip 200 intersects with an axial line L.sub.S2 of the second line of weakness 225 of the second tear line 220 at the axial line L.sub.C of center point C of the tear strip 200. Such a configuration as disclosed above provides high mechanical strength to the tear strip 200 while being easy to tear away from the housing 281.
[0063] The first lines of weakness 211, 221 including the first portions 212, 222 and the second portions of weakness 213, 223 of each of the first tear line 210, and the second tear line 220 is generally formed of a slit and/or groove formed within the sidewall 282/blank 290, of the housing 281, up to a predetermined depth. The predetermined depth is generally the entire thickness T.sub.P of the sidewall 282/blank 290, of the housing 281. In a preferred embodiment, the first line of thickness 211 is a single groove/slit across its length. However, in other embodiments, the first line of weakness 211 is a combination of plurality of small perforations across its length.
[0064] In some embodiments, the first line of weakness 211, 221 is formed by removing housing material using one or more suitable mechanically mechanisms/tools such as a grooving channel, grooving tools, or the like, for forming grooves/perforations, and conventionally known in the art. However, in some preferred embodiments, the first line of weakness 211, 221 is formed during the process of die-cutting the blank 290 of the corresponding housing 281. In yet other embodiments, the first line of weakness 211, 221 is formed by burning away the carton material up to the predetermined depth by means of laser radiations, or the like.
[0065] The second line of weakness 215, 225 of each of the first tear line 210, and the second tear lines 220 is generally formed of a slit and/or groove formed within the sidewall 282/blank 290, of the housing 281, up to a predetermined depth. The predetermined depth is generally a part of the thickness and preferably, half of the entire thickness T.sub.P of the sidewall 282/blank 290, of the housing 281. In a preferred embodiment, the second line of thickness is a single groove/slit across its length. However, in other embodiments, the second line of weakness is a combination of plurality of small perforations. Such an embodiment with plurality of perforations facilitates controlling the separation of the tear strip 200 partially to a desired length.
[0066] The second line of weakness 215, 225 is formed by removing housing material using one or more mechanically mechanisms/tools suitable such as a grooving channel, grooving tools, or the like, for forming grooves/perforations, and conventionally known in the art. However, in preferred embodiments, the second lines of weakness 215, 225 may be formed during the process of die-cutting the blank of the corresponding housing. In yet other embodiments, the second line of weakness is formed by burning away the carton material up to the predetermined depth by means of laser radiations, or the like.
[0067] In a preferred embodiment, each of the second portions of weakness 213, 223 of respectively the first tear line 210 and the second tear line 220 is generally configured at a predetermined angle (a) [not shown] to the first portion of weakness 212 and the longitudinal axis L.sub.C of the tear strip 200. The predetermined angle (a) between each of the second portions of weakness 213, 223 and the longitudinal axis L.sub.C of the tear strip 200 generally is same such that the plurality of consecutive second portions of weakness 213 of the first tear line 210 are generally parallel to each other. Similarly, the plurality of second portions of weakness 225 of the second tear line 220 are generally parallel to each other. Additionally, the axial line L.sub.F1 of each of the second portions of weakness 213 of the first tear line 210 meets, and generally intersects to the axial line L.sub.F2 of each of the corresponding second portions of weakness 223 of the second tear line 220 at the central longitudinal axis L.sub.C.
[0068] Further in a preferred embodiment, each of the second lines of weakness 215, 225 of respectively the first tear line 210 and the second tear line 220 is generally configured at a predetermined angle (β) [not shown], to the first portions of the respective first lines of weakness 211, 221 and the central longitudinal axis L.sub.C. Preferably, the predetermined angle (β), between each of the second line of weakness 215, 225 and the longitudinal axis L.sub.C of the tear strip 200 generally is the same and is generally an obtuse angle, such that the plurality of consecutive second lines of weakness 225 of the first tear line 210 are parallel to each other. Similarly, the plurality of second line of weakness 225 of the second tear line 220 are parallel to each other. Additionally, the axial line L.sub.S1 of each of the second line of weakness 215 of the first tear line 210 meets, and generally intersects to a to the axial line L.sub.S2 of each of the corresponding second line of weakness 225 of the second tear line 220 at the central longitudinal axis L.sub.C.
[0069] More particularly, the second portions of weakness 213, 223, and the second lines of weakness 215, 225 of each row of the tear strip 200 are directed in generally opposite directions and at the predetermined angle relative to the longitudinal axis L.sub.C of the tear strip 200. Such a divergence in the opposite direction relative to the longitudinal axis L.sub.C thereby defines the opposite directions of tear and facilitates a smooth tearing across the length of the tear strip 200, when torn away.
[0070] In an embodiment, the first lines of weakness 211, 221 in the respective tear lines, and the corresponding second lines of weakness 215, 225 are distanced from one line of weakness to the subsequent line of weakness in a same tear line by a predetermined margin M. The predetermined margin M is adapted to provide adequate strength to the carton sidewalls 282 for storage and carrying purposes. Generally, the predetermined margin M is a distance ranging between 1 mm and 10 mm. However, in other embodiments, the predetermined margin M may be any desired distance in accordance with the design as well as utility of the application. In some instances, the margin M is decided on the basis of material of the tear strip 200. For example, when the tear strip 200 is formed of a strong material which can tolerate a nick at their outer edges without slitting, fracturing, or tearing of the material when a tensile load is applied thereto, the Margin M between the consecutive sets of line of weakness of the each of the tear lines 210, 220 may be reduced as desired. In other instances, the margin M is decided on the basis of utility of the carton 281. For example, when the carton is adapted to hold a plurality of beverage cans therein, the margin M may be a distance generally corresponding to a diameter of a can to provide for the release only of the contents adjacent to the end margin M, and therefore enables a partial tearing of the tear strip 200. This is particularly suitable when the housing 281 is adapted to be used for storage purpose, and not for the display purpose.
[0071] As is now evident the tear strip 200 of the present invention is adapted to provide a line of separation S which is smooth along the longitudinal axis L.sub.C of the tear strip 200. In an embodiment of the present disclosure, a suitable material between the first tear line 210 and the second tear line 220 at one of the ends of the tear strip 200 is about raised up and therefore serves as a pull tab 260 thereof. The pull-tab 260 may be manually grasped by a user and pulled/drawn away from the housing 281. This causes the tear strip 200 to tear along the first tear line 210 and the second tear line 220 and thereby allowing the user to quickly and easily operate the tear strip 200 such that it tears evenly and completely, and desirably provides a clean edge to each separate container 286, 287 at the line of separation S.
[0072] In some embodiments, the tear strip 200 further includes a layer of barrier material [not shown] applied over the first line of weakness 211, 221 and the second line of weakness 215, 225 to prevent contamination from external environment to enter the inner surface 285 of the housing 281. The layer of barrier material may be selected from a layer of material that suitably minimizes the transmission of water, air, and other vapors there through as required by a particular application. For instance, the barrier layer may include material selected from one or more of but not limited to PVC, polyethylene terephthalate, polyvinyl alcohol; colloidal silica, polyvinylidene chloride, a styrene-acrylic polymer, ethylene acrylic acid polymer, a wax, and colloidal silica; and/or any combination thereof.
[0073] Alternatively, in some other embodiments, the tear strip 200 include a coating of barrier material applied over the first line of the weakness 211, 221 and the second line of weakness 215, 225. Such a coating of barrier material effectively seals the first and second lines of weakness 211, 221, 215, 225, without adversely affecting the ease with which the tear strip 200 may be removed.
[0074] As disclosed earlier, the tear strip 200 is arranged generally on the sidewalls 282 of the housing 281, formed of the packaging blank 290. In a preferred embodiment as illustrated in
[0075] In some other embodiment of the current disclosure as illustrated in
[0076] Further in yet other embodiments as illustrated in
[0077] In yet other embodiments, as illustrated in
[0078] It is to be understood that while the current disclosure mentions an exemplary tear strip 200, the invention contemplates all other implementation possibilities thereof without deviating from the scope of the disclosure. For example, the tear strip 200 may include any number of tear lines, and each having any number of first lines of weakness and the second lines of weakness without as desired, and in accordance with the design constraints. Further, the tear strip 200 may be disposed at any desired angle around the housing 281, may be of a varying width, may have non-parallel perforation lines of weakness and may be placed at different elevations on the housing 281, as described. Further, the tear strip 200 may be formed in any possible dimensions in accordance with the of dimension of the sidewalls 282 and the utility and/or other design constraints related thereto, without deviating from the scope of the current disclosure.
[0079] Further, it is to be contemplated that the shipping box 281 as illustrated in
[0080] The secondary package 280, including the housing 281, the blank 290 and the tear strip 200 may be formed of a material selected from a single layer or a multilayer structure of any kind of paper, fiberboard, corrugated board, a plastic and/or metal foils or any hybrid material, and/or any combination thereof, suitable for the application in accordance with the current invention without deviating from the scope thereof.
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[0083] The method proceeds to an optional step 606 where the tear strip is configured with the pull-tab 260 at one of the ends thereof. The method 600 further includes an additional optional step 608 where a coating of barrier layer is applied onto each of the tear lines 210, 220 of the tear strip 200.
[0084] In an embodiment of the present invention, each of the step of the method 600 may be performed in any desired order, sequentially, and/or simultaneously.
INDUSTRIAL APPLICABILITY
[0085] The disclosure provides a secondary package 280 that can be readily split along a pre-selected line into a top part and a bottom section, the latter being useful as an attractive display tray having an aesthetically clean and smooth upper edges. Primarily, the secondary packaging is utilized for holding liquid containers, such as beer, wine, cider, hard liquor (e.g., distilled beverage, spirit, liquor, hard alcohol, etc.), soft drinks (e.g., cola, soda, pop, tonic, seltzer), iced tea, soda water and other types of carbonated/non-carbonated beverages a secondary package 280. However, it may be equally utilized for enclosing and securely carrying various items such as food items, house hold items, and any other group of items packed together as a group.
[0086] Further, the secondary package 280 with the tear strip 200, of the current disclosure, having a novel end structure which while being easy and cheap to make and set up, is adapted for quick, convenient opening to instantly reveal the contents and facilitate removal of the product, yet being able to withstand rough handling or accidental opening and is therefore very suitable for use by retail consumers, or by the retailers, and offers an a comfortable display, shipping, handling and transporting of packages of any shape, size or any variety of configurations.
[0087] The tear strip 200 of present invention is characterized to be incorporated within the secondary package 280 from the material of the package itself without additional elements, whereby the package when sealed will remain about moisture-proof and dust-proof, and which package may be conveniently opened by ripping the tear strip 200.