METHOD FOR MANUFACTURING AN ENGINE COMPONENT WITH A COOLING DUCT ARRANGEMENT AND ENGINE COMPONENT
20220162955 · 2022-05-26
Inventors
Cpc classification
F23R2900/03041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/81
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/186
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/03042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to a method for producing an engine component having a cooling duct arrangement which has a plurality of cooling ducts, each having an inflow opening, the inflow openings being arranged according to a predefined pattern in an inflow surface of the engine component, and each cooling duct opening into a recess in a wall of the engine component, along which wall a cooling film is to be formed. According to the invention, the pattern is formed in at least one subregion of defined size of the inflow surface, from a plurality of identical isosceles triangles, which are defined by a minimum spacing (k) and by a mean diameter (a) of the inflow openings correlating to the minimum spacing (k). This procedure reduces the complexity of the design process.
Claims
1. A method for producing an engine component having a cooling duct arrangement which has a plurality of cooling ducts, each having an inflow opening, wherein the inflow openings are arranged according to a predefined pattern on an inflow surface of the engine component, and each cooling duct opens into a recess in a wall of the engine component, along which wall a cooling film is to be formed by means of a cooling fluid guided onto the wall via the cooling duct arrangement, wherein the method for determining the pattern for the inflow openings comprises the following steps: specifying a minimum spacing (k) between two adjacent inflow openings, determining a number n of cooling ducts and a mean diameter (a) for the inflow openings on the basis of a specified mass flow for the cooling fluid through the cooling ducts and on the basis of a length of extent (L) of the inflow surface along a first direction of extent of the inflow surface, defining an isosceles triangle, at the vertices of which in each case a central point of one of three inflow openings with the mean diameter (a) is provided, wherein, in the case of the isosceles triangle, the length of a base of the isosceles triangle, which base extends along the first direction of extent (x), corresponds to the specified minimum spacing (k), determining a maximum width (s) of a recess, each recess being assigned to a cooling duct, on the basis of the mean diameter (a), and building up the pattern in at least one subregion of specified dimensions of the inflow surface using a multiplicity of identical isosceles triangles, of which a row of triangles situated one behind the other along the first direction of extent defines n vertices, of which two adjacent triangles in each case have at least one vertex in common and at the vertices of which a respective inflow opening with the mean diameter is provided, which in each case leads to a cooling duct that leads into a recess with the maximum width (s).
2. The method as claimed in claim 1, wherein a height (h) of the isosceles triangle and hence a spacing between a tip of the isosceles triangle and the base is dependent on the specified minimum spacing (k).
3. The method as claimed in claim 1, wherein the bases of the triangles for the pattern extend parallel to one another.
4. The method as claimed in claim 1, wherein the pattern for the at least one subregion of the inflow surface on the basis of the triangles having common vertices extends along the first direction of extent (x) and along a second direction of extent (y) extending perpendicularly thereto.
5. The method as claimed in claim 1, wherein the minimum spacing (k) and the mean diameter (a) are specified as proportional to one another.
6. The method as claimed in claim 1, wherein, in at least one other specified subregion of the inflow surface, the pattern for the inflow openings is continued on the basis of the triangles having common vertices, but in this case the mean diameter (a) for the inflow openings of the other subregion is changed.
7. The method as claimed in claim 1, wherein, in at least one other specified subregion of the inflow surface, the pattern for the inflow openings is continued on the basis of the triangles having common vertices, but in this case the minimum spacing (k) is changed.
8. The method as claimed in claims 4, wherein the number of inflow openings for the at least one other subregion of the inflow surface is reduced along the second direction of extent (y) by increasing the minimum spacing (k) or just the height (h) of the isosceles triangles.
9. The method as claimed in claim 1, wherein the mean diameter (a) is in the range of from 0.2 mm to 2 mm.
10. The method as claimed in claim 1, wherein the following applies for a minimum spacing k in the case of a mean diameter a:
2a≤k≤8a.
11. The method as claimed in claim 1, wherein the following applies for a minimum spacing k in the case of a mean diameter a:
k=i*a, where i={2, 3, 4, 5, 6, 7, 8}.
12. The method as claimed in claim 1, wherein the following applies for a maximum width s of the recess in the case of a mean diameter a:
a≤s≤8a.
13. The method as claimed in claim 1, wherein the following applies for a maximum width s of the recess in the case of a mean diameter a:
s=j*a, where j={1, 2, 3, 4, 5, 6, 7, 8}.
14. The method as claimed in claim 1, wherein the pattern is determined in a computer-assisted manner, wherein the minimum spacing (k) for the definition of the triangle is a first input parameter, the mass flow for the cooling fluid is a second input parameter, and the direction of extent (L) of the inflow surface is a third input parameter for a calculation algorithm which is carried out by at least one processor and which builds up the pattern for the inflow openings in the inflow surface on the basis of the first, second and third input parameters and the isosceles triangles defined thereby.
15. The method as claimed in claim 1, wherein the minimum spacing (k) is based on the material from which the engine component is to be produced.
16. An engine component having a cooling duct arrangement which has a plurality of cooling ducts, each having an inflow opening, wherein the inflow openings are arranged according to a predefined pattern in an inflow surface of the engine component, and each cooling duct opens into a recess in a wall of the engine component, along which wall a cooling film is to be formed by means of a cooling fluid guided onto the wall via the cooling duct arrangement, wherein for at least one subregion of the inflow surface, the pattern for the inflow openings provides that the inflow openings are provided with a respective central point at vertices of identical virtual isosceles triangles which each have at least one vertex in common and in which the length of the bases of the triangles each correspond to a minimum spacing k, each inflow opening has an identical mean diameter a, a recess associated with a cooling duct in each case has a maximum width s and the following applies: 1. a={0.2 mm; 2 mm}; 2. 2a≤k≤8a; and 3. a≤s≤8a.
17. The engine component as claimed in claim 16, wherein a base angle (γ) in each case situated opposite the base of a triangle is in the range of from 50° to 100°, and the two identical leg angles (α, β) are in the range of from 35° to 70°, wherein the sum of the base angle (γ) and the two identical leg angles (α, β) corresponds to 180°.
18. The engine component as claimed in claim 16, wherein the engine component is a combustion chamber shingle.
19. An engine having at least one engine component as claimed in claim 16.
Description
IN THE FIGURES
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054] The air conveyed into the primary flow duct by means of the compressor V passes into a combustion chamber portion BKA of the core engine, in which the drive energy for driving the turbine TT is generated. For this purpose, the turbine TT has a high-pressure turbine 113, a medium-pressure turbine 114 and a low-pressure turbine 115. Here, the energy released during the combustion is used by the turbine TT to drive the rotor shaft S and thus the fan F in order to generate the required thrust by means of the air conveyed into the bypass duct B. Both the air from the bypass duct B and the exhaust gases from the primary flow duct of the core engine flow out via an outlet A at the end of the engine T. In this arrangement, the outlet A generally has a thrust nozzle with a centrally arranged outlet cone C.
[0055] In principle, the fan F can also be coupled, via the rotor shaft S and an additional epicyclic planetary gear mechanism, to the low-pressure turbine 115 and can be driven by the latter. It is furthermore also possible to provide other, differently designed gas turbine engines in which the proposed solution can be used. For example, engines of this type may have an alternative number of compressors and/or turbines and/or an alternative number of rotor shafts. As an example, the engine may have a split-flow nozzle, meaning that the flow through the bypass duct B has its own nozzle, which is separate from and situated radially outside the core engine nozzle. However, this is not limiting, and any aspect of the present disclosure may also apply to engines in which the flow through the bypass duct B and the flow through the core are mixed or combined before (or upstream of) a single nozzle, which may be referred to as a mixed-flow nozzle. One or both nozzles (whether mixed or split flow) can have a fixed or variable area. While the example described relates to a turbofan engine, the proposed solution may be applied for example to any type of gas turbine engine, such as an open-rotor engine (in which the fan stage is not surrounded by an engine nacelle) or a turboprop engine.
[0056]
[0057] Combustion chamber walls of the combustion chamber BK may, depending on construction, be shielded from the combustion space BR with shingle components in the form of combustion chamber shingles. These combustion chamber shingles may, for example, be connected to inner and outer combustion chamber walls of the combustion chamber BK by means of fixing elements in the form of bolts and nuts. The combustion chamber walls normally have cooling holes and supply openings in the form of mixing air holes in order to be able to guide the air as a cooling fluid to the combustion chamber walls and the combustion chamber shingles. It is possible, in turn, for effusion cooling holes and/or cooling ducts to be provided in the combustion chamber shingles in order to produce a cooling film on a wall of the respective combustion chamber shingle facing the combustion space BR.
[0058]
[0059] The outflow opening 21 provided in the end face 31 of the recess 3 is part of a cooling duct 2 formed within the combustion chamber shingle 1. The cooling fluid flows into this cooling duct 2 via an inflow opening 20 in an inflow surface 10 of the combustion chamber shingle 1. Via the cooling duct 2, the cooling fluid is guided into the recess 3, and is then guided along the surface of the wall 11 via the recess.
[0060]
[0061] Here,
[0062] Furthermore, a maximum permissible mean diameter a for the inflow openings 20a or 20b is now assumed in order to determine how many inflow openings 20a, 20b with this mean diameter a are required to ensure a specified mass flow of cooling fluid via cooling ducts 2 to be provided over a partial length of the total length L while maintaining the specified minimum distance k. Here, by way of example, the number of equally distributed inflow openings 20a, 20b along the direction of extent x, which coincides, for example, with a circumferential direction, is obtained from the integer part of the quotient of the partial length of the length of extent L and the minimum spacing k in the case of the maximum diameter a.
[0063] Depending on the necessary or specified mass flow of cooling fluid which is to be delivered via the inflow openings 20a, 20b to the associated recesses 3, the mean diameter a that has actually to be specified may then also prove to be smaller. The decisive factor is first of all to determine how many inflow openings 20a, 20b must be provided spaced apart from one another by the minimum spacing k along the direction of extent x on the specified partial length in order to be able to form the desired mass flow of cooling fluid, wherein the minimum spacing k corresponds to the spacing between the central points of the inflow openings 20a and 20b.
[0064] In this context, it is furthermore worth noting that the mean diameter a and a maximum width s of a recess 3 which characterizes the spacing between the two side walls 33a and 33b are in a close parameter relationship. The mean diameter a of the inflow openings 20a, 20b and the maximum width s at the recess 3, which widens in a funnel shape and in the manner of a diffuser, starting from an outflow opening 21, are consequently correlated with one another.
[0065] On the basis of the determined minimum spacing k along the direction of extent x, an isosceles triangle 4 is now defined, the base of which has the minimum spacing k as a length and also the minimum section k as a height h and at the vertices 4a, 4b and 4c of which in each case a central point of one of three inflow openings 20a, 20b and 20c, each with the mean diameter a, is provided. This isosceles triangle 4 forms the starting point for the further buildup of the pattern with its pattern sections M1-M5. In this case, a pattern section M1 is assigned to a first zone or to a first subregion z1 on the inflow surface 10 for which the necessary mass flow of cooling fluid may be different from mass flows which may have to be made available over other zones or subregions z2 to z5 of the inflow surface 10.
[0066] For the (first) subregion z1, the pattern in pattern section M1 with the inflow openings 20a, 20b and 20c is in all cases first built up using a plurality of isosceles triangles 4, each having at least one vertex 4a, 4b or 4c in common. Specification by means of the isosceles (reference) triangle 4 and parallel alignment of the bases of these isosceles triangles with respect to one another gives rise in direction of extent y to successive rows of inflow openings 20a, 20b, 20c which, based on direction of extent x, are each offset with respect to one another by half the minimum spacing k and are spaced apart equidistantly by the minimum spacing k. By means of the specification of the minimum spacing k, which depends, in particular, on the material and the strength values thereof and, where applicable, also on production-related criteria, it is ensured in pattern section M1 of the built-up pattern that there always remains a dividing wall of defined wall thickness d between the edges of the individual inflow openings 20a, 20b, 20c in the inflow surface 10, said wall having a sufficient stability. In principle, the following applies for the height h (or y1) as a function of the minimum spacing k: 0.1 k≤h≤4 k.
[0067] For other subregions z2 to z5 of the inflow surface 10, the pattern is modified accordingly, depending on the mass flow of cooling fluid required. In this case, however, the basic model and thus the structure of the pattern based on the isosceles triangle 4 is retained. The individual inflow openings 20a, 20b and 20c continue to be provided at the vertices of isosceles triangles 4 of identical design. Consequently, in the example illustrated in
[0068] However, the possibility that the minimum spacing k will have to be changed in other regions, e.g. on account of the shape of the combustion chamber shingle 1, is not excluded here. Here too, however, the basic structure is retained, and only the distribution of the inflow openings and of the cooling ducts 2 and recesses 3 adjoining said openings changes. In this case, the distribution can change, for example, along a defined path p, which is a function of the engine axis, of the radial spacing perpendicularly to this engine axis and an angle at the circumference. Here, the engine axis can be defined by a spatial direction running perpendicularly to the two directions of extent x and y, for example.
[0069] In the case of the pattern M1-M5 illustrated in
[0070] The different geometrical relationships between the input parameters and the decisive geometrical relationships are illustrated once again here with reference to
[0071] a≤s≤8a furthermore applies to the maximum width s of the recess 3 widening in the manner of a diffuser in the associated wall 11. According to
[0072]
[0073] In accordance with
[0074] The flow diagram in
[0075] After the start of a program sequence at a time S, a minimum spacing k that must exist between two adjacent inflow openings 20a, 20b is first of all specified in a method step A1 by the user or automatically by the computer system on the basis of stored material and/or manufacturing data.
[0076] On the basis of a specified mass flow for the cooling fluid through the individual cooling ducts 2 that is necessary for the cooling of the wall 11 in a certain region, and on the basis of a length of extent of the inflow surface 10 along the first direction of extent x, which corresponds, for example, to part or all of the total length of extent L, the number of cooling ducts 2 and the mean diameter a thereof that must be provided along this direction of extent x is then determined in a method step A2.
[0077] In a subsequent method step A3, a (first) isosceles (reference) triangle 4, at the vertices 4a, 4b and 4c of which in each case a central point of one of three inflow openings 20a, 20b and 20c with the mean diameter a is to be provided, is then defined. Here, the length of a base of the isosceles triangle 4, said base extending along the first direction of extent x, corresponds to the specified minimum standard k. In this case, the minimum spacing k also takes account of the fact that the maximum width s of a recess 3 respectively assigned to a cooling duct 2 is in a specific parameter relationship with the mean diameter a of its inflow opening 20a-20c. Accordingly, the maximum width s is determined in a method step A4, e.g. with the proviso that s =a . . . 8a applies. A specific pattern for the recesses 3 in the wall 11 to be cooled is thereby also specified in addition to the pattern for the inflow openings 20a, 20b, 20c in the inflow surface 10.
[0078] Finally, the pattern comprising all the pattern sections M1-M5 for the individual inflow openings 20a, 20b, 20c over the total specified inflow surface 10 is then built up in a method step A5 by means of a calculation algorithm that is run, taking into account the existing boundary conditions, optionally while taking into account the different cooling requirement for the individual subregions z1 to z5. Here, as explained, the pattern comprising the pattern sections M1-M5 is built up along the two directions of extent x and y by means of a multiplicity of isosceles triangles 4, which are identical and hence correspond to the first reference triangle. For the definition of the pattern M1-M5, the triangles 4 each have at least one vertex 4a, 4b or 4c in common. Starting from the (reference) subregion z1 with the most densely packed inflow openings 20a, 20b and 20c, using the basic model based on the use of isosceles triangles for example, the spacing of the inflow openings 20a, 20b and 20c with respect to one another in the other subregions z2-z5 is not changed, but the mean diameter a for the inflow openings 20a, 20b and 20c can vary depending on the respective subregion z2-z5.
[0079] After the end E of the program sequence, a computer-generated pattern for the arrangement of the inflow openings 20a, 20b, 20c and, by means of the latter, then also of the cooling ducts 2 and of the associated recesses 3 is thus available on the basis of a few boundary conditions to be specified. By means of a cooling fluid flowing in via such a pattern, it is possible to provide an efficient and homogeneous cooling film on the wall 11. Here, the procedure outlined above ensures that a cooling film of this kind can also be generated efficiently on engine components of different configurations and, in particular, without the need to specify entirely new modeling parameters for the arrangement of the cooling ducts 2 and of the inflow openings 20a-20c, 20.1-20.5.
LIST OF REFERENCE SIGNS
[0080] 1 Combustion chamber shingle (engine component) [0081] 10 Inflow surface [0082] 11 Wall [0083] 111 Low-pressure compressor [0084] 112 High-pressure compressor [0085] 113 High-pressure turbine [0086] 114 Medium-pressure turbine [0087] 115 Low-pressure turbine [0088] 2 Cooling duct [0089] 20, 20.1-20.5 Inflow opening [0090] 20a, 20b, 20c [0091] 200 Cooling duct arrangement [0092] 21 Outflow opening [0093] 3, 3.1-3.5 Recess [0094] 31 End face [0095] 32 Transition [0096] 33a, 33b Side wall [0097] 34 Impact element [0098] 4 Triangle [0099] 4a, 4b, 4c Vertex [0100] a (Mean) diameter [0101] A Outlet [0102] AM Arm [0103] B Bypass duct [0104] BK Combustion chamber [0105] BKA Combustion chamber portion [0106] BR Combustion space [0107] C Outlet cone [0108] D Fuel nozzle [0109] d, d.sub.min Material thickness [0110] E Inlet/Intake [0111] F Fan [0112] F1, F2 Fluid flow [0113] FC Fan casing [0114] FL Flange [0115] G Outer casing [0116] h Height [0117] k Minimum spacing [0118] L Length of extent [0119] l Length [0120] M Central axis/axis of rotation [0121] M1-M5 Pattern regions [0122] S Rotor shaft [0123] T (Turbofan) engine [0124] TT Turbine [0125] V Compressor [0126] z1-z5 Subregion/zone