VEHICLE WITH CARPET CLEANING EQUIPMENT
20220161706 · 2022-05-26
Inventors
Cpc classification
B60P3/14
PERFORMING OPERATIONS; TRANSPORTING
A47L11/4083
HUMAN NECESSITIES
A47L11/34
HUMAN NECESSITIES
B60P3/2215
PERFORMING OPERATIONS; TRANSPORTING
B60P3/2265
PERFORMING OPERATIONS; TRANSPORTING
A47L11/4088
HUMAN NECESSITIES
International classification
Abstract
A vehicle with a carpet cleaning system comprises a plurality of operational units mounted within the vehicle, including a blower pump unit, a vacuum recovery tank unit, a reel and tank unit, and an auxiliary tank unit. The operational units are mounted on a stainless steel mounting frame that defines zones for mounting each of the operational units. The mounting frame having attachment points that align each of the respective operational units which facilitates the initial assembly of the unit. The mounting frame is secured to the floor through a minimal number of opening extending through the floor. The operational units are secured with a multiplicity of threaded connectors to the frame. The separation of the individual operational units from direct attachment to the floor dramatically reduces corrosion of the vehicle and equipment, facilitates the initial assembly and minimizes maintenance and repairs.
Claims
1. A cargo van with a carpet cleaning system mounted therein with a corrosion resistant mounting system, the cargo van having a cargo box with a cargo floor, the cleaning system comprising at least three discrete operational units, each operational unit having a mounting footprint, the plurality of operational units in combination providing carpet cleaning functions including: pumping and dispensing of cleaning fluid away from said cargo van, vacuum recovery of used cleaning fluid collected away from said cargo van, storage of cleaning fluid before dispensing, and storage of recovered cleaning fluid after recovery; each of the said carpet cleaning functions associated with one of the at least three operational units, and wherein each of the operational units has a bottom mounting portion comprising mounting strips or tabs on opposing sides of each of the operational units; The corrosion resistant mounting frame assembly being attached to the floor and having each of the operational units secured thereto, the mounting frame assembly having a polygonal shaped mounting frame portion when viewed from above, the polygonal shaped mounting frame portion comprising a plurality of corrosion resistant stainless steel frame portions welded together into a unitary mounting assembly, each of the frame portions having a lower horizontally extending stainless steel portion having a thickness with a flat or planar exposed lower surface confronting the van floor and an upper horizontally extending stainless steel portion having a thickness with a flat or planar upper surface for seating of the operational units thereon, the upper horizontally extending stainless steel portion spaced from the lower horizontally extending stainless steel portion, the polygonal mounting frame portion spanning most of an inside side-to-side distance of the cargo box, the polygonal shaped mounting frame portion being attached to said cargo floor; and wherein the plurality of the operational units spanning across polygonal shaped mounting frame portion from side to side and being attached thereto with stainless steel threaded fasteners positioned at the respective mounting strips or tabs of the operational units whereby there is spacing between the mounting strips or tabs of the plurality of operational units and the cargo floor defined bottom provided by the thickness of the frame portions on which the operational units are mounted including the thickness of the lower horizontally extending stainless steel portion, the thickness of the upper horizontally extending stainless steel portion, and by the spacing between the upper horizontally extending stainless steel portion and the lower horizontally extending stainless steel portion.
2. The cargo van with the carpet cleaning system of claim 1, wherein each of the plurality of corrosion resistant stainless steel frame portions comprise stainless steel tubing.
3. The cargo van with the carpet cleaning system of claim 2, further comprising at least one stainless steel frame portion that is not configured as tubing.
4. The cargo van with the carpet cleaning system of claim 1, wherein each of the plurality of operational units secured to the polygonal mounting frame portion are secured to at least two opposing sides of the mounting footprint of each operational unit.
5. The cargo van with the carpet cleaning system of claim 1 wherein each of the threaded fasteners attaching the plurality of operational units to the polygonal mounting frame portion comprise threaded stainless steel studs that are welded to and unitary with the polygonal shaped mounting frame portion and extending upwardly therefrom and securing the mounting strips or tabs of the respective plurality of operational units.
6. The cargo van with the carpet cleaning system of claim 2, wherein the operational units are spaced from the floor by more than 1 inch.
7. The cargo van with the carpet cleaning system of claim 1, wherein the mounting frame assembly is attached to the cargo floor with not more than six threaded fasteners extending from the polygonal mounting frame portion through the cargo floor.
8. The cargo van with the carpet cleaning system of claim 1, wherein each of the operational units is removable from the van without unfastening any threaded fasteners extending through the cargo van floor.
9. The cargo van with the carpet cleaning system of claim 1, wherein the frame portions of the polygonal mounting frame portion have a vertical dimension of between ¾ inches and 2 inches whereby the plurality of operational units mounted on the polygonal mounting frame portion are elevated about the cargo floor about ¾ to 2 inches.
10. The cargo van with the carpet cleaning system of claim 1, wherein the mounting frame assembly comprises a forwardmost polygonal mounting frame extension sized to receive an operational unit comprising a blower and pump, the forwardmost polygonal mounting frame extension positioned between a driver's seat and a passenger seat, the operational unit comprising the blower and pump attached thereto with threaded fasteners, the forward most polygonal mounting frame portion not attached to the van by way of fasteners extending from the polygonal mounting frame portion through a floor of the van.
11. The cargo van with the carpet cleaning system of claim 10, wherein the forward most mounting frame extension has a top surface defining a mounting datum level that is elevated from the top surface of the polygonal mounting frame portion.
12. A van with a carpet cleaning system mounted to the van with a corrosion resistant mounting system, the van having a forward cab with a driver seat and a passenger seat in a cab interior, a cargo box rearward of the cab and open to the cab interior, the cargo box defining a cargo area, the cargo box including a cargo box floor, opposite cargo box side walls, a port side access door, a rear cargo access door, a cargo area floor and with a floor cleaning system mounted to the cargo floor on a stainless steel tubular frame assembly; wherein the floor cleaning system comprises a plurality of operational units, the operational units comprising: a pump blower unit with at least one lower horizontal apertured mounting flange or bracket; a vacuum recovery tank unit with rectangular mounting footprint having a pair of mounting flanges or brackets on opposing shorter sides of the footprint; and a hose reel and tank unit with a rectangular mounting footprint with mounting brackets or flanges at the mounting foot print; wherein the stainless steel tubular frame assembly comprises: a plurality of forward-rearward extending stainless steel frame portions, a plurality of stainless steel crossing frame portions unitary with the forward-rearward frame portions, each of the forward-rearward extending stainless steel frame portions having coplanar flat floor contacting surfaces and coplanar top flat operational unit mounting surfaces, the frame assembly defining a plurality of closed geometric shapes when viewed from above, the frame assembly positioned on the cargo box floor and attached with four bolts extending through the frame assembly and through the cargo box floor; wherein each of the operational units are mounted on the frame assembly by stainless steel threaded fasteners and are not directly mounted on the cargo box floor and wherein the pump blower unit and the vacuum recovery tank unit are seated and attached with the stainless steel threaded fasteners on the coplanar top flat operational unit mounting surfaces of the plurality of stainless steel frame portions.
13. The van with the carpet cleaning system of claim 12, wherein each of the operational units is elevated by the frame assembly at least 0.75 inches but not more than 2.5 inches above the cargo box floor.
14. The van with the carpet cleaning system of claim 12, wherein each of the operational units is elevated by the frame assembly at least 0.75 inches but not more than 2.5 inches above the cargo box floor.
15. The van with the carpet cleaning system of claim 12, wherein the mounting frame assembly comprises a mounting frame portion extending forward between the driver seat and the passenger seat comprising a pair of forward-rearward extending stainless steel frame portions and a crossing stainless steel frame portion and wherein the blower pump unit is mounted on said mounting frame portion.
16. The van with the carpet cleaning system of claim 15, wherein said mounting frame portion extending forward between the driver seat and the passenger seat is not secured to the cargo van floor with threaded fasteners extending through said mounting frame portion and the cargo van floor.
17. The van with the carpet cleaning system of claim 12, wherein each of the operational units is elevated by the frame assembly at least 0.75 inches but not more than 2.5 inches above the cargo box floor.
18. The van with the carpet cleaning system of claim 12, wherein the operational units further comprise an auxiliary liquid tank unit with a mounting foot print with greatest dimension of the mounting footprint being equal to the side to side greatest dimension of the mounting frame assembly.
19. The van with the carpet cleaning system of claim 12, wherein one of the forward rearward extending stainless steel frame portions is positioned in proximity to the side wall on the driver's side and another one of the forward-rearward extending stainless steel frame portions is positioned adjacent the side access door on the passenger's side, and wherein the one and the another one are spaced to be equal to the greatest dimension of the vacuum recovery tank unit mounting footprint and the greatest dimension of the hose and reel unit.
20. A van with a corrosion resistant stainless frame assembly that supports and secures a floor cleaning system in the cargo area of the van the corrosion resistant stainless steel frame assembly comprising: a plurality of stainless steel frame members welded together defining a frame assembly having a plurality of polygonal shaped cells defined by the frame assembly when viewed from above, the frame assembly having a width and a length, the width sized to extend most of the distance between side walls of a van cargo box, and further sized to receive operational components of the floor cleaning system such that each operation component spans the frame assembly in the width wise direction, the stainless steel frame member having a plurality of threaded studs extending upwardly from a top surface of the frame member positioned to be received in mounting holes of the operational units of the floor cleaning system, wherein the plurality of stainless steel frame members comprise stainless steel tubing with a rectangular cross section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] The invention can be completely understood in consideration of the following detailed description of various embodiments of the invention in connection with the accompanying drawings, in which:
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[0066] While the invention is amenable to various modifications and alternative forms, specifics thereof have been depicted by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF THE INVENTION
[0067] Referring to
[0068] Referring to
[0069] The distance D1 of zone 1 defined by the width of the frame is essentially equal to the length of the mounting footprint of the intended operational unit to be installed, in this case the vacuum recovery tank unit 74. In embodiments D1 is about 52 inches. The mounting footprint 136 illustrated on
[0070] Referring to
[0071] Referring to
[0072] In embodiments, the main mounting frame 100 and frame portions thereof may comprise 1″×2″ rectangular tubes. In embodiments, the 2″ side of the rectangular tubes may comprise the top surface 110. In embodiments, the 1″ side of the rectangular tubes may comprise the top surface 152 of the frame forward extension 140. In embodiments, the main mounting frame portion 100 and beams thereof may comprise 2″×2″ square tubes. In embodiments, the main frame portion 100 and beams thereof may comprise a combination of 1″×2″ rectangular tubes and 2″×2″ square tubes. In embodiments, the rectangular and square tubes and bars may be # 304 stainless steel. In embodiments, certain frame portions may comprise C channel or U channels. In such embodiments, the frame portions can have apertures aligned with the holes of the apertured mounting strips of the operational units, allowing a bolt to extend through the aligned apertures and a nut can be attached to the bolt. The C channel or U channels may be stainless steel. In other embodiments the frame may be attached to the van floor by welding such that there no need to penetrate the van floor. Brackets may be welded to the floor that are then removably attachable to the mounting frame (not show).
[0073] Referring to
[0074] Referring to
[0075] The above attachment of the mounting frame can be compared with the prior art method of
[0076] Once the frame assembly is installed, the operational units, such as portrayed in
[0077] Referring to
[0078] In embodiments, the blower pump unit 70 may be mounted on the forward extension 140 prior to positioning the mounting frame assembly 200 in the vehicle. An example of a blower pump unit as depicted is available from Hydramaster Corporation, Mukilteo, Wash. In embodiments, installing and securing the mounting frame assembly 200 and the blower pump unit may take about 1 hour.
[0079] In contrast, installation of a blower assembly using conventional methods requires locating the proper place for the blower assembly on vehicle floor; drilling four holes in the vehicle floor and mounting two brackets, typically ¼ inch steel brackets; mounting the blower assembly on top of two brackets and aligning the driveshaft using an engine hoist; and bolting the top blower bracket to the installed brackets. The conventional methods typically take about four hours and require two people.
[0080] An example of a hose and tank assembly 80 is Hydra-Master's CDS Hydra Cradle tank. In embodiments, installing and securing a hose and tank unit may take one person about 15 minutes.
[0081] In contrast, installation of a hose and tank assembly using conventional methods requires: sliding the tank into place and measuring and marking distances for holes; drilling eight individual holes in the floor of the vehicle for mounting; bolting down and securing the tank in place using small tabs and bolts usually provided in a kit. Conventional methods typically takes about 1-2.5 hours and requires two people.
[0082] An example of a vacuum recovery tank unit 74 is available from Hydramaster Corporation, Mukilteo, Wash. In embodiments, installing and securing a recovery tank unit as described herein may take two people to move the tank and one to install and about 15 minutes.
[0083] In contrast, installation of the vacuum recovery tank unit 74 using conventional methods requires: sliding the tank in the side door of the vehicle; measuring and marking five holes to be drilled in vehicle floor; drilling and installing bolts and brace provided in an installation kit. Installation typically requires about 1-2 hours and requires two people to install.
[0084] In embodiments, installing and securing the auxiliary tank unit 180 may require two people and take about 15 minutes.
[0085] In contrast, installation of a water tank using conventional methods requires: mounting the tank on a frame or directly on the floor of the vehicle; placing the tank in the vehicle and marking positions for six mounting holes for drilling; removing the tank and drilling the six holes; reinstalling the tank; bolting the tank down with the six bolts in the vehicle floor; and installing a back support bracket for the tank to minimize the weight tipping it over. Installation typically requires 2 people and takes about 2-3 hours.
[0086] With the frame assembly described herein, weight is evenly distributed across vehicle interior. Whereas, for conventional installations, there is no weight distribution for full water tanks. Each tank of the various assemblies presses on the thin floor of the vehicle. The many bolts required to secure the individual assemblies serve to provide further uneven pressure on the floor of the vehicle.
[0087] With the frame assembly described herein, there are no holes drilled over the transmission tunnel of the vehicle for the blower assembly mount, which can weigh about 400 lbs, creating a weak spot for rust.
[0088] With the frame assembly described herein, there is minimal area for water to accumulate and cause rust or damage to vehicle and equipment. Whereas, conventional installations allow for multiple locations for water to sit and rust the vehicle from inside out. Over time this can pose hazards from rust holes in floor of vehicle.
[0089] With the frame assembly described herein, the total install time, start to finish, may be one to two 2 days with one dedicated technician and one helping for less than 1 hour. Whereas, for conventional installations, the average time to install a full working system is about one week with two dedicated technicians.
[0090] With the frame assembly described herein, installation of a DDTCS is faster, requires less man-power, decreases damage to the vehicle and materials and increases technician safety.
[0091] The following United States patents and patent publications are hereby incorporated by reference herein in their entirety except for patent claims and express definitions contained therein: U.S. Pat. No. 7,208,050; U.S. Pat. No. 6,675,437; U.S. Pat. No. 6,625,844; U.S. Pat. No. 5,469,598; U.S. Pat. No. 5,430,910; U.S. Pat. No. 5,095,578; U.S. Pat. No. 4,949,424; U.S. Pat. No. 4,940,082; U.S. Pat. No. 4,336,627; U.S. Pat. No. 4,284,127; U.S. Pat. No. 4,207,649; U.S. Pat. No. 3,774,261; US20100294459; US20100024242; US20080035304; 20050278889; US20040134649; US20040118439; US20030229963. Components illustrated in the incorporated by reference references may be utilized with embodiments herein. Incorporation by reference is discussed, for example, in MPEP section 2163.07(B).
[0092] All of the features disclosed, claimed, and incorporated by reference herein, and all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. Each feature disclosed in this specification may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is an example only of a generic series of equivalent or similar features. Inventive aspects of this disclosure are not restricted to the details of the foregoing embodiments, but rather extend to any novel embodiment, or any novel combination of embodiments, of the features presented in this disclosure, and to any novel embodiment, or any novel combination of embodiments, of the steps of any method or process so disclosed.
[0093] Although specific examples have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that any arrangement calculated to achieve the same purpose could be substituted for the specific examples disclosed. This application is intended to cover adaptations or variations of the present subject matter. Therefore, it is intended that the invention be defined by the attached claims and their legal equivalents, as well as the illustrative aspects. The above described embodiments are merely descriptive of its principles and are not to be considered limiting. Further modifications of the invention herein disclosed will occur to those skilled in the respective arts and all such modifications are deemed to be within the scope of the inventive aspects.