METHOD FOR MANUFACTURING OPTICAL SCANNING SYSTEMS
20220163793 · 2022-05-26
Assignee
Inventors
Cpc classification
G02B26/125
PHYSICS
B41J2/471
PERFORMING OPERATIONS; TRANSPORTING
G02B27/0012
PHYSICS
International classification
G02B27/00
PHYSICS
Abstract
A method for manufacturing optical scanning systems by which plural optical scanning systems with different effective scanning widths can be manufactured by changing a polygon mirror alone is provided. The method includes the steps of designing a first scanning optical system using a first polygon mirror corresponding to a first value of effective scanning width; designing a second scanning optical system provided with a second polygon mirror corresponding to a second value of effective scanning width, the second value being smaller than the first value, wherein a reference point of deflection is located at the position of the reference point of deflection of the first scanning optical system; and adjusting a size and a position of the scanning lens so as to adjust a lateral magnification in a cross section in the sub-scanning direction of the imaging optical system.
Claims
1. A method for manufacturing scanning optical systems, by which scanning optical systems with different effective scanning widths can be obtained by changing a polygon mirror alone without changing an imaging optical system including a scanning lens and an optical system for receiving light, the method comprising the steps of: designing a first scanning optical system using a first polygon mirror corresponding to a first value of effective scanning width; designing a second scanning optical system provided with a second polygon mirror corresponding to a second value of effective scanning width, the second value being smaller than the first value, wherein a reference point of deflection is located at the position of the reference point of deflection of the first scanning optical system, the reference point of deflection being a point of reflection on a reflecting surface of a ray of light when an angle of deflection of the reflected ray is 0; and adjusting a size and a position of the scanning lens so as to adjust a lateral magnification in a cross section in the sub-scanning direction of the imaging optical system.
2. The method for manufacturing scanning optical systems according to claim 1, wherein in the step of designing the second scanning optical system, the center of the second polygon mirror is located on a straight line that is perpendicular to a reflecting surface of the first polygon mirror when the angle of deflection is 0 and that passes through the center of the first polygon mirror.
3. The method for manufacturing scanning optical systems according to claim 1, wherein the relationships
0.75≤f/W1≤0.85 (1)
0.75≤f/W2≤0.85 (2)
0.7≤ϕ2/ϕ1≤0.8 (3)
and
2.4≤β≤3.2 (4) hold, where f represents a system focal length, W1 represents the first value, W2 represents the second value, ϕ1 represents a diameter of the inscribed circle of the first polygon mirror, ϕ2 represents a diameter of the inscribed circle of the second polygon mirror, and ß represents a lateral magnification in a cross section in the sub-scanning direction of the imaging optical system.
4. The method for manufacturing scanning optical systems according to claim 1, wherein in the step made to adjust the lateral magnification in a cross section in the sub-scanning direction of the imaging optical system, the lateral magnification is adjusted such that the relationship
0≤|ΔD|≤4.35 mm (5) holds, where
|ΔD| represents the maximum absolute value of difference between an amount of curvature of field of the first optical scanning system in a cross section in the sub-scanning direction and an amount of curvature of field of the second optical scanning system in a cross section in the sub-scanning direction.
5. The method for manufacturing scanning optical systems according to claim 1, wherein the relationship
300 mm≤W2 (6) holds where W2 represents the second value.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
DESCRIPTION OF EMBODIMENTS
[0025]
[0026]
[0027] In step S1010 of
[0028] In step S1020 of
[0029]
[0030]
[0031]
[0032] The distance along the optical path from the image point C2 to the scanned surface 130 in the second optical scanning system in case an angle of deflection is not 0 but θ is represented by ΔLs. ΔLs corresponds to a difference between an amount of curvature of field of the second optical scanning system and an amount of curvature of field of the first optical scanning system in a cross section in the sub-scanning direction. In the text of specification, ΔLs is referred to as an amount of change in curvature of field. According to
In case an angle of deflection is positive;
ΔLs=(ΔL×2)×β.sup.2 (7)
In case an angle of deflection is negative:
ΔLs=ΔL×β.sup.2 (8)
ß represents a lateral magnification in a cross section in the sub-scanning direction of the scanning lens 120.
[0033] According to Expressions (7) and (8), the amount of change in curvature of field ΔLs is proportional to the difference in path length ΔL and the square of the lateral magnification ß.
[0034] In the embodiment described above, the position of the reference point of deflection of the first optical scanning system and that of the second optical scanning system agree with each other. The center of rotation O1 of the first polygon mirror 1101 and the center of rotation O2 of the second polygon mirror 1102 lie on the straight line S that is perpendicular to a reflecting surface of the first polygon mirror 1101 when an angle of deflection is 0 and that is at a distance of E from the reference point of deflection. In general, the relationships represented by Expressions (7) and (8) hold provided that the position of the reference point of deflection of the first optical scanning system and that of the second optical scanning system agree with each other, even if the center of rotation O1 of the first polygon mirror 1101 and the center of rotation O2 of the second polygon mirror 1102 do not lie on the straight line S.
[0035] In a cross section in the main-scanning direction, the light emitting point of the light source 101 and the image point of the imaging optical system are conjugate points. Accordingly, an amount of change in the position of the image point of the imaging optical system due to a difference in path length between the first optical scanning system and that of the second optical scanning system in a cross section in the main-scanning direction is negligible as compared with that in a cross section in the sub-scanning direction.
[0036] In step S1030 of
[0037] Examples of optical scanning systems according to the present invention will be described below. The light-receiving surface and the light-exiting surface of the scanning lens 120 of the examples are expressed by the following expressions.
Symbols representing variables and constants in the expressions are given below.
y: coordinate in the main-scanning direction
x: coordinate in the sub-scanning direction
z: sag (with respect to the origin at the vertex of a lens surface)
k: constant of the cone
Ry: radius of curvature in a cross section in the main-scanning direction
rx (y): radius of curvature in a cross section in the sub-scanning direction at y of coordinate in the main-scanning direction
rx (0): radius of curvature in a cross section in the sub-scanning direction on the optical axis
Ai: aspherical coefficients in a cross section in the main-scanning direction (i=1, 2, 3, 4, . . . )
Bi: coefficients for determining radius of curvature in a cross section in the sub-scanning direction (i=1, 2, 3, 4, . . . )
[0038] The light source 101 is a laser diode. In the tables given below,
θ⊥
represents a beam divergence angle in the direction perpendicular to the bonded surfaces of the laser diode, and
θ//
represents a beam divergence angle parallel thereto. The material of the scanning lens 120 is a polycycloolefin resin, refractive index of which is 1.503.
Example 1
[0039] Table 1 gives data of the optical layout and optical elements and data representing the shape of each surface of the scanning lens in the optical scanning systems of Example 1. The first optical scanning system and the second optical scanning system are identical with each other except for the effective scanning width and the size and position of the polygon mirror.
TABLE-US-00001 TABLE 1 Example 1 1st optical 2nd optical Coefficients of Coefficients of scanning scanning light receiving light exiting Item Unit system system surface surface Effective scanning width W mm 330 310 System focal length f mm 260 Ry 128.80589 378.90454 Laser diode light Wavelength nm 780 k −5.66523 2.64152 source θ⊥ deg 30 A1 0 7.39109E−04 θ// deg 10 A2 −4.07654E−05 −5.84722E−04 Collimator lens Focal length mm 32 A3 0 −1.06633E−07 Center mm 2.50 A4 −7.22102E−07 −6.59264E−07 thickness Aperture stop Main-scanning mm 5.84 A5 0 −5.49158E−11 (Ellipse) direction Sub-scanning mm 4.84 A6 1.01512E−10 1.70343E−11 direction Cylindrical lens Focal length mm 80 A7 0 2.06786E−14 Center mm 3 A8 −4.83079E−15 5.74455E−15 thickness Deflector Number of — 6 A9 0 −2.13000E−18 (Polygon mirror) faces Size mm Inscribed Circumscribed A10 −1.27348E−19 −5.20533E−19 circle ϕ36 circle ϕ30 Amount of shift mm 2.0 2.0 rx0 −39.83008 −18.45929 of center of rotation E Y coordinate of mm −8.686 −5.813 B1 5.73570E−03 3.02373E−03 center Z coordinate of mm −15.892 −11.788 B2 −5.16356E−02 −6.82984E−03 center Scanning lens Center mm 13 B3 −1.22539E−04 −1.00199E−05 thickness Refractive — 1.5036 B4 −3.59032E−06 2.31794E−06 index Length of mm 110 B5 1.40791E−07 1.75193E−08 scanning lens Light source-reference point of mm 121.86 B6 −121407E−08 −130142E−09 deflection Light-exiting surface of collimator mm 88 B7 −2.62636E−11 −6.40177E−12 lens-reference point of deflection Aperture stop-reference point of mm 83 B8 2.26655E−12 3.41393E−13 deflection Light-exiting surface of cylindrical mm 73.092 B9 4.15392E−14 6.18046E−16 lens-reference point of deflection Reference point of deflection-light mm 61.868 B10 −4.01376E−15 −2.32351E−17 receiving surface of scanning lens Reference point of deflection- mm 310.283 Scanned surface Incidence angle of principal ray onto deg 70 deflector
Example 2
[0040] Table 2 gives data of the optical layout and optical elements and data representing the shape of each surface of the scanning lens in the optical scanning systems of Example 2. The first optical scanning system and the second optical scanning system are identical with each other except for the effective scanning width and the size and position of the polygon mirror.
TABLE-US-00002 TABLE 2 Example 2 1st optical 2nd optical Coefficients of Coefficients of scanning scanning light receiving light exiting Item Unit system system surface surface Effective scanning width W mm 330 310 System focal length f mm 260 Ry 118.69300 258.94491 Laser diode light Wavelength nm 780 k −3.55317 −1.14762 source θ⊥ deg 30 A1 0 −3.88911E−04 θ// deg 10 A2 3.30079E−05 −2.93502E−04 Collimator lens Focal length mm 32 A3 0 −1.55288E−07 Center mm 2.50 A4 −7.32092E−07 −6.54275E−07 thickness Aperture stop Main-scanning mm 6.14 A5 0 −3.58398E−11 (Ellipse) direction Sub-scanning mm 3.92 A6 9.81867E−11 2.89006E−11 direction Cylindrical lens Focal length mm 80 A7 0 9.88232E−15 Center mm 3 A8 −6.46872E−15 2.99261E−15 thickness Deflector Number of faces — 6 A9 0 −8.37564E−19 (Polygon mirror) Size mm Inscribed Circumscribed A10 3.91891E−20 −5.21541E−19 circle ϕ36 circle ϕ30 Amount of shift mm 2.0 2.0 rx0 −32.21869 −17.60637 of center of rotation E Y coordinate of mm −8.686 −5.813 B1 2.20501E−02 5.64276E−03 center Z coordinate of mm −15.892 −11.788 B2 −3.78021E−02 −6.81297E−03 center Scanning lens Center mm 13 B3 −7.90701E−05 −1.00237E−05 thickness Refractive — 1.5036 B4 2.21071E−06 2.31546E−06 index Length of mm 120 B5 1.53064E−07 1.75956E−08 scanning lens Light source-reference point of mm 122.347 B6 −1.01695E−08 −133419E−09 deflection Light-exiting surface mm 88 B7 −6.10488E−11 −6.31575E−12 of collimator lens- reference point of deflection Aperture stop-reference point of mm 83 B8 2.72116E−12 3.32185E−13 deflection Light-exiting surface of cylindrical mm 70.47 B9 3.55713E−14 6.33467E−16 lens-reference point of deflection Reference point of deflection-light mm 67.14 B10 −1.91888E−15 −2.42854E−17 receiving surface of scanning lens Reference point of deflection-Scanned mm 303.011 surface Incidence angle of principal ray onto deg 70 deflector
Example 3
[0041] Table 3 gives data of the optical layout and optical elements and data representing the shape of each surface of the scanning lens in the optical scanning systems of Example 3. The first optical scanning system and the second optical scanning system are identical with each other except for the effective scanning width and the size and position of the polygon mirror.
TABLE-US-00003 TABLE 3 Example 3 1st optical 2nd optical Coefficients of Coefficients of scanning scanning light receiving light exiting Item Unit system system surface surface Effective scanning width W mm 330 310 System focal length f mm 260 Ry 123.80648 319.50290 Laser diode light Wavelength nm 780 k −2.46695 10.00004 source θ⊥ deg 30 A1 0 −1.52881E−03 θ// deg 10 A2 1.90752E−05 1.76058E−04 Collimator lens Focal length mm 32 A3 0 −1.00385E−07 Center mm 2.50 A4 −7.08138E−07 −6.26572E−07 thickness Aperture stop Main-scanning mm 6.3 A5 0 −7.79138E−11 (Ellipse) direction Sub-scanning mm 3.46 A6 8.97731E−11 2.01931E−11 direction Cylindrical lens Focal length mm 80 A7 0 2.01021E−14 Center mm 3 A8 −6.70602E−15 3.52660E−15 thickness Deflector Number of — 6 A9 0 −2.04540E−18 (Polygon mirror) faces Size mm Inscribed Circumscribed A10 −1.56083E−20 −7.86295E−19 circle ϕ36 circle ϕ30 Amount of shift mm 2.0 2.0 rx0 −51.97833 −21.32786 of center of rotation E Y coordinate of mm −8.686 −5.813 B1 3.22726E−02 5.94739E−03 center Z coordinate of mm −15.892 −11.788 B2 −5.99723E−02 −6.92666E−03 center Scanning lens Center mm 15 B3 −1.35477E−04 −1.03474E−05 thickness Refractive — 1.5036 B4 −1.53167E−05 1.10419E−06 index Length of mm 130 B5 1.14837E−07 1.16765E−08 scanning lens Light source-reference point of mm 122.628 B6 −121661E−08 7.52383E−11 deflection Light-exiting surface of collimator mm 88 B7 −4.10823E−11 −3.20023E−12 lens-reference point of deflection Aperture stop-reference point of mm 83 B8 8.63264E−12 −8.39239E−14 deflection Light-exiting surface of cylindrical mm 69.091 B9 4.50448E−14 2.44962E−16 lens-reference point of deflection Reference point of deflection-light mm 73.172 B10 −3.26446E−15 1.26486E−17 receiving surface of scanning lens Reference point of deflection- mm 300.697 Scanned surface Incidence angle of principal ray onto deg 70 deflector
Summary of the Examples
[0042] Table 4 shows features of Examples 1-3. In Table 4, f represents system focal length, each of W1 and W2 represents effective scanning width of each of the first and second scanning optical systems, each of ϕ1 and ϕ2 represents diameter of the inscribed circle of each of the first and second polygon mirrors, ß represents a lateral magnification in a cross section in the sub-scanning direction of the imaging optical system, and ΔD represents the maximum absolute value of amount of change in curvature of field. A circumscribed circle with a diameter of 30 millimeters shown in Tables 1-3 corresponds to an inscribed circle with a diameter of 25.98 millimeters.
TABLE-US-00004 TABLE 4 Example 1 Example 2 Example 3 f/W1 0.79 0.79 0.79 f/W2 0.84 0.84 0.84 Φ2/Φ1 0.72 0.72 0.72 β 3.07 2.66 2.40 ΔD (mm) 3.63 2.74 2.06 W2 (mm) 300 300 300
According to Table 4, Expressions (1)-(6) are satisfied in Examples 1-3.
[0043]
[0044]