FLUID RESERVOIR FOR A SPRAY GUN WITH A VENTILATION DEVICE
20230271202 · 2023-08-31
Assignee
Inventors
Cpc classification
B05B7/2408
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A fluid reservoir for a spray gun, which fluid reservoir has a material outlet which is configured for the direct and/or indirect connection to a spray gun. The fluid reservoir includes a material container which is closed at least at one end face by a disk-shaped closing wall. A ventilation device is arranged on the outside of the closing wall. Advantageously, the closing wall is provided with a concavity which uniformly extends over the closing wall.
Claims
1-10. (canceled)
11. A flow cup for a spray gun, which has a material outlet which is embodied for direct and/or indirect connection to a spray gun, the flow cup having a material container which on at least one end side is closed by a disk-shaped end wall, a ventilation device by way of which air can flow into the flow cup to enable pressure equalization when material flows out of the flow cup by way of the material outlet being disposed on the outside of the end wall, wherein the end wall is provided with a concavity which extends uniformly across the end wall.
12. The flow cup as claimed in claim 11, wherein the location of the concave end wall which protrudes furthest inwards due to the concavity, has an offset relative to an outer peripheral region of the end wall.
13. The flow cup as claimed in claim 11, wherein the ventilation device comprises an off-center ventilation opening through the concave end wall, which is disposed with an offset relative to the center of the end wall.
14. The flow cup as claimed in claim 11, wherein the concave end wall adjoins a circumferential wall of the flow cup at an angle of more than 90°.
15. The flow cup as claimed in claim 11, wherein a circumferential wall of the flow cup, proceeding from the end side that is closed by the concave end wall, widens conically.
16. The flow cup as claimed in claim 11, wherein a circumferential periphery is provided which projects outward in relation to the concave end wall.
17. The flow cup as claimed in claim 11, wherein the ventilation device comprises a closure element which can be moved between at least one open position in which air can flow into the flow cup and a closed position in which no air can flow through the ventilation device into the flow cup.
18. The flow cup as claimed in claim 11, wherein a movable closure element of the ventilation device, in a closed position in which no air can flow through the ventilation device into the flow cup, is set back in relation to a circumferential periphery.
19. The flow cup as claimed in claim 11, wherein a movable closure element of the ventilation device in an open position, in which air can flow through the ventilation device into the flow cup, projects in relation to a circumferential periphery.
20. The flow cup as claimed in claim 11, wherein the concave end wall is releasably connected to the material container.
21. The flow cup as claimed in claim 11, wherein the concavity of the end wall is a concave curvature toward the inside of the material container.
22. The flow cup as claimed in claim 12, wherein the offset relative to the outer peripheral region of the end wall has a depth of 1% to 4% of the diameter of the end wall.
23. The flow cup as claimed in claim 13, wherein the offset relative to the center of the end wall is more than 5% and less than 10% of the diameter of the end wall.
24. The flow cup as claimed in claim 15, wherein the circumferential wall of the flow cup widens conically such that the concave end wall adjoins the circumferential wall at an angle of more than 90°.
25. The flow cup as claimed in claim 11, wherein the concave end wall, is part of a cover of the flow cup and is releasably connected to the material container.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The invention will be explained hereunder by means of exemplary embodiments. In the figures:
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION
[0040]
[0041] Furthermore, the spray gun 1 comprises a handle 4, a trigger 5 for actuating a material needle 10 disposed inside the spray gun 1, an adjustment mechanism 6 for the stroke of the material needle (material quantity regulation), an air pressure adjustment device 7 (micrometer), a round/broad jet adjusting device 8 and a compressed air connection 9. By means of the round/broad jet adjustment device 8, the distribution of the supplied compressed air as e.g. atomization and transport air on the one hand and horn air for a wide beam formation on the other hand, can be varied.
[0042] A flow cup 11 is connected to the cup connector 2 of the spray gun 1 by means of a material outlet configured as an outlet port 12. The flow cup 11 has a material container 13 on the base 14 of which the outlet port 12 is molded. Furthermore, the flow cup 11 comprises a screw cover 15 which closes the material container 13 and is provided with a ventilation device 16. The ventilation device 16 enables pressure equalization when coating material flows out of the flow cup 11 via the outlet port 12. Inside the material container 13 there is a sieve element 17 through which the coating material must pass before it can leave the material container 13 via the outlet port 12.
[0043] The outlet port 12 is equipped with connection means in the manner of a bayonet lock, which include a clamping wedge element 18 protruding radially from the outlet port 12. The clamping wedge element 18 engages in a corresponding receptacle groove 19 on the spray gun 1. The outlet port 12 seals axially e.g. by means of its end side 20 on the cup connector 2 and/or radially with the aid of two circumferential radial sealing lips 21 (hardly visible in
[0044] The flow cup 11 according to
[0045] The screw connection 22 between the screw cover 15 and the material container 13 is described in detail below with reference to
[0046] The peripheral region of the material container 13 is provided with an eversion 23 which is reinforced by means of a plurality of radial transverse ribs 28. The transverse ribs 28 end almost flush with the outer edge of the eversion 23. The eversion 23 has an outer leg 24, a central connecting web 25 and an inner leg 26. The inner leg 26 transitions into a circumferential wall 27 of the material container 13. A section through a radial transverse rib 28, which is molded so as to be integral to the outer and the inner leg 24, 26 and the central connecting web 25, is shown in
[0047] Four threaded elements in the form of threaded webs 30 are provided on the outside of the outer leg 24 of the eversion 23. The threaded webs 30 are structurally identical to the threaded webs 30 shown in
[0048] The peripheral region of the screw cover 15 has a receptacle groove 31 which is also formed by an outer leg 32, a central connecting web 33 and an inner leg 34. In the closed state of the flow cup 11, the receptacle groove 31 encompasses the eversion 23 in the peripheral region of the material container 13.
[0049] Inside the receptacle groove 31, more precisely on the inside of the outer leg 32, four threaded webs 36 are formed, which together with the threaded webs 30 on the material container 13 form the multi-threaded screw connection 22. All four threaded webs 36 begin approximately at the lower edge of the outer leg 32 and open into the central connecting web 33 which forms the base of the receptacle groove 31. The threaded webs 36 therefore partially overlap in the circumferential direction, but are axially offset from one another in the overlapping region. This can also be seen from
[0050] The fluid-tight seal between screw cover 15 and material container 13 is achieved by a circumferentially sealing radial and axial contact inside the receptacle groove 31. Specifically, the radial sealing occurs between the outside of the inner leg 34 of the receptacle groove 31 and the inside of the inner leg 26 of the eversion 23 of the material container 13. The axial sealing takes place between the upper side of the central connecting web 33 of the eversion 23 and the base of the central connecting web 25 of the receptacle groove 31.
[0051] In an exemplary embodiment that is not shown, analogously to the exemplary embodiment according to
[0052] By way of example, three circumferential sealing ribs 41 are shown in
[0053] It goes without saying that, as an alternative or in addition, further sealing ribs, lips, beads can also be formed at other points in order to increase the sealing effect. Alternatively, for example, only axial or only radial sealing between the screw cover 15 and the material container 13 can take place.
[0054] A central region 42 of the screw cover 15 is embodied as a continuation of the inner leg 34 of the receptacle groove 31. In
[0055] As can be seen from
[0056] The ventilation device 16 is embodied as a snap-in valve. It comprises a movable cap-shaped closure element 51 with a cap plate 52 from which a hollow collar 53 and a central hollow protuberance project. The hollow protuberance forms a hollow closure plug 55 which projects axially relative to the hollow collar 53 by a distance which corresponds at least almost to the wall thickness of the flow cup 11 in the region of the ventilation device 16 (see also
[0057] The closure plug 55 is provided with an encircling shoulder 56 from which in turn an almost cylindrical plug tip 57 projects. The hollow collar 53 has first and second latching lugs 58, 59 which are axially offset relative to one another on the external circumference. The first and second latching lugs 58, 59 are spaced apart from one another in the circumferential direction, as a result of which air channels 60 are formed.
[0058] The construction of the closure element 51 is shown in particular in
[0059] On the outside of the flow cup 11, the ventilation device 16 has a ventilation opening 61 and three hollow collars disposed concentrically to the ventilation opening 61. The outer hollow collar 62 on the open end side thereof is provided on the internal circumference with an introduction chamfer 63 for the closure element 51 and a subsequent circumferential latching edge 64. The central hollow collar 65 forms a separate centering, retaining and guiding device. It is provided with a centering chamfer 66 on its outer circumference on its open end side. The inner hollow collar 67 forms the edge of the ventilation opening 61 and is provided with a centering chamfer 68 on its inner circumference on its open end side.
[0060] The outer hollow collar 62 projects in relation to the outside of the flow cup 11 by approximately three to four times the amount compared to the other two hollow collars 65, 67. The central hollow collar 65 projects in relation to the inner hollow collar 67 approximately by the amount by which the closure plug 55 projects in relation to the hollow collar 53 on the closure element 51.
[0061] To assemble the ventilation device 16, the closure element 51 is introduced into the outer hollow collar 62, this being facilitated by the introduction chamfer 63. The closure element 51 can be attached to the screw cover 15 or the material container 13 of the flow cup 11 separately from the flow cup 11, or by way of a tear-off tab, a web, or a film hinge and in this way made available to the user separately. The ventilation device 16 can also be pre-assembled in the factory and delivered to the user in working order.
[0062] In
[0063] In the maximum open position shown, there is a certain amount of play between the encircling latching edge 64 on the outer hollow collar 62 and the external circumferential face of the hollow collar 53, through which air can enter the flow cup 11. The flow path via which air from the outside gets into the interior of the flow cup 11 in order to ensure pressure equalization when coating material leaves the material container 13 via the outlet port 12 is sketched in
[0064] The constriction in the contact region of the outer hollow collar 62 and the hollow collar 53 has the advantage that even when the ventilation device 16 is in the open state, coating material is prevented from escaping if it sloshes or splashes out of the flow cup 11 through the ventilation opening 61 during the spraying process.
[0065] In addition, it is also conceivable that the encircling latching edge 64 is embodied with many smaller openings, i.e. is segmented, so that the incoming air can flow through these openings and not (only) through the gap formed by the play between latching edge 64 and the external circumferential face of hollow collar 53. In this case, play between the latching edge 64 and the external circumferential face of the hollow collar 53 can also be completely dispensed with and the two components bear in a matching fashion on the location.
[0066] The closure element 51 and in particular the cap plate 52 project significantly beyond an outer circumferential periphery 70 of the flow cup 11. An exemplary configuration of the circumferential periphery 70 can be seen in
[0067] Thanks to the protrusion, a user can clearly see when the ventilation device 16 is in the open state. Moreover, when the flow cup 11 is placed on the circumferential periphery 70 with the side equipped with the ventilation device 16 facing down and a user has failed to close the ventilation device 16 beforehand, the closure element 51 is automatically pushed in the direction of the closed position by the surface on which the flow cup 11 is to be deposited. This prevents large quantities of the coating material from accidentally escaping. If a user places the (still) empty flow cup 11 with the ventilation device 16 open on the circumferential periphery 70, the flow cup 11 tilts back and forth due to the protruding cap plate 52, which advantageously draws the user’s attention to the ventilation device 16 that is still open before he/she fills in the coating material.
[0068] In order to close the ventilation device 16 in the usual way, a user presses on the cap plate 52, as a result of which the closure element 51 moves downwards in a straight line until it initially assumes the intermediate position according to
[0069] In the intermediate position according to
[0070] The last part of the closing movement follows, in which the closure element 51 is transferred from the intermediate position shown in
[0071] In
[0072] The fact that the end side of the hollow collar 53 is disposed or enclosed in an annular space between the outer hollow collar 62 and the central hollow collar 65 also results in a type of labyrinth restraint device. As a result, in particular, coating material is held back that has entered the space between the inner and central hollow collars 67, 65 before the ventilation device 16 is closed, thus preventing it from getting out into the environment.
[0073] In particular, the internal circumferential face of the hollow collar 53 can also lie tightly in an encircling manner against the external circumferential face of the central hollow collar 65 so that an escape of coating material is counteracted even more effectively.
[0074] It can be seen from
[0075] Furthermore, it can be seen from
[0076] In order to open the ventilation device 16 again, a user can grip the closure element 51 on the cap plate 52 and pull it upwards back into the maximum open position according to
[0077] Shown in
[0078] Shown in
[0079] The cap plate 52 of the closure element 51 has a plurality of cut-outs 72 like the exemplary embodiment according to
[0080] It can be seen from
[0081] The location 74 of the concave end wall 71, which protrudes furthest inward due to the concavity, has an offset or a depth of 1% to 4%, more precisely 2% to 3% of the diameter of the end wall 71, compared to the outer peripheral region of the end wall 71. In the embodiment shown, the diameter is e.g. d = 84.6 mm and the (height) offset is V = 2.0 mm, e.g.
[0082] A circumferential wall 75 of the flow cup 11 borders on the concave end wall 71. The circumferential wall 75 is closed by the concave end wall 71. The circumferential wall 75 is conical to such an extent that the concave end wall 71 (despite the concavity) adjoins the circumferential wall 75 at an angle of more than 90°. In the exemplary embodiments shown, an angle α of approximately 92° results.
[0083] Due to the proportions in
[0084] The exemplary embodiment of a flow cup 11 according to the invention shown in
[0085] Overall, the flow cup 11 according to the second embodiment is embodied as an upside-down flow cup.
[0086] The flow cup 11 likewise has a screw cover 15 and a material container 13 which can be closed in a fluid-tight manner by means of the screw cover 15. In contrast to the first exemplary embodiment, the outlet port 12 is disposed on the screw cover 15 and the ventilation device 16 is disposed on the base of the material container 13. A sieve element receptacle 76 for a flat, disk-shaped sieve element (not shown) is provided in the screw cover 15, analogously to the sieve element 17 shown in
[0087] The connection means, by means of which the outlet port 12 can be assembled on a spray gun 1, correspond to the connection means on the outlet port 12 of the first exemplary embodiment, so that reference is made to the corresponding passages in the description of the figures.
[0088] The screw connection 22, the ventilation device 16 including the concave end wall 71 on which the ventilation device 16 is disposed, in terms of construction and function correspond to that of the first exemplary embodiment of a flow cup 11, so that reference is also made to the relevant passages.
[0089] It is clear from
[0090] It can be seen from
[0091] In
[0092]
[0093] The flow cups 11 according to the first and second exemplary embodiment are preferably made of plastic in a plastics injection-molding process, with the screw cover 15 and the material container 13 being integrally molded, apart from the closure element 51 and the sieve elements 17.
[0094] In the case of an exemplary embodiment that is not shown, one or a plurality of closure elements 51 and/or one or a plurality of sieve elements 17 can also be produced so as to be integral with the screw cover 15 or the material container 13. For example, they can be attached to any location by tear-off webs, tabs, film hinges, etc., which can be severed in order to assemble the elements elsewhere.
[0095] The material containers 13 are made of polypropylene (PP), for example, and the screw covers 15 are produced from, for example, hard polyethylene (HDPE) or polypropylene (PP). The closure element 51 is also manufactured from, for example High Density Polyethylene (HDPE) or polypropylene (PP).
[0096] The flow cups 11 according to the invention are preferably extremely thin-walled products. The wall thickness of the material container 13 is in the range from 0.55 mm to 0.65 mm, specifically 0.60 mm, and the wall thickness of the screw cover 15 is in the range from 0.75 mm to 0.85 mm, specifically 0.80 mm. The only exceptions are accumulations of material at local spots, e.g. for the formation of thread flanks, latching and gripping edges or on the outlet port, in particular for the formation of the clamping wedge element 18.
[0097] The screw cover 15 of the first exemplary embodiment and the material container 13 of the second exemplary embodiment are preferably produced in an injection-molding method in which the injection point of the components is located as centrally as possible on the concave end wall 71. In order to make this possible, the ventilation device 16 is disposed slightly off-center. Said ventilation device 16 is disposed with an offset of more than 5% but less than 10% of the diameter of the end wall 71 towards the center of the end wall 71.
[0098] In
[0099] The flow cup 11 according to the invention and the spray gun 1 equipped therewith are suitable for atomizing and applying very dissimilar materials. A main field of application is automotive repair paintwork, in which top coat, filler and clear coat are used and which places very high demands on the atomization and the properties of the spray jet. However, a large number of other materials can also be processed using the flow cup 11 and a potentially modified spray gun 1. The decisive factor is that the materials are free-flowing and can be sprayed, at least to a certain extent.