VALVE-ACTUATING DEVICE
20230272728 · 2023-08-31
Inventors
Cpc classification
F01L13/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/186
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a valve-actuating device for actuating a valve of a reciprocating piston engine, comprising a first and second rocker arm rotatably mounted about a common rotational axis; a pushrod connected to the first rocker arm so as to transmit an actuating movement of the first rocker arm to a valve; a first and second cam arranged on a shaft, where the first rocker arm marks a contour of the first cam and the second rocker arm marks a contour of the second cam, where the rocker arms are connected together via a mechanical coupling apparatus having a locking element able to be brought into at least a first position and a second position and configured to transmit an actuating movement of the second rocker arm to the first rocker arm at least in the first position of the locking element; and a switching device having a slotted guide element which is designed to bring the locking element of the coupling apparatus at least from the first position to the second position and vice-versa.
Claims
1. A valve-actuating device for actuating at least one valve of a reciprocating piston engine, in particular an internal combustion engine, comprising: a first rocker arm and a second rocker arm, wherein the two rocker arms are rotatably mounted about a common rotational axis; at least one pushrod-connected to the first rocker arm so as to transmit an actuating movement of the first rocker arm to a valve; a first cam and a second cam, wherein the two cams are arranged on a shaft and the first rocker arm marks a contour of the first cam and the second rocker arm marks a contour of the second cam, wherein the first rocker arm and the second rocker arm are connected together via a mechanical coupling apparatus, and wherein the coupling apparatus has a locking element able to be brought into at least a first position and a second position and is configured to transmit an actuating movement of the second rocker arm to the first rocker arm at least in the first position of the locking element; and a switching device having a slotted guide element, wherein the slotted guide element is designed to bring the locking element of the coupling apparatus at least from the first position to the second position and vice-versa.
2. The valve-actuating device according to claim 1, wherein the first rocker arm comprises a coupling section which engages with the second rocker arm so as to form a stop for the second rocker arm and/or the coupling apparatus when the second rocker arm rotates further about the common rotational axis than the first rocker arm.
3. The valve-actuating device according to claim 1, wherein a flank of the second cam rises later than a flank of the first cam with respect to an operational direction of rotation of the shaft, and wherein preferably the first cam and second cam contours are configured such that the actuating movement of the second rocker arm produces a larger and/or longer valve lift curve than the valve lift curve produced by the actuating movement of the first rocker arm.
4. The valve-actuating device according to claim 1, wherein the coupling apparatus is arranged on or in the second rocker arm and furthermore comprises a first coupling element which interacts with the locking element, and wherein the first coupling element and the locking element are blocked against each other in the first position of the locking element such that the coupling apparatus stays well within a defined length in its axial direction and, in the second position of the locking element, the first coupling element and the locking element are displaceable against each other, particularly into each other, such that the coupling apparatus is axially shortened compared to the defined length.
5. The valve-actuating device according to claim 1, wherein a longitudinal axis of the coupling apparatus is aligned at least substantially parallel to a longitudinal axis of the pushrod.
6. The valve-actuating device according to claim 1, wherein the first coupling element has a first section with outer longitudinal toothing and a second section without teeth, in particular adjoining the first section, and wherein the locking element has an axially extending section with inner longitudinal toothing designed to correspond to the outer longitudinal toothing of the first section of the coupling element, wherein the inner longitudinal toothing is arranged on an internal side of the annular and/or sleeve-shaped section of the locking element.
7. The valve-actuating device according to claim 6, wherein in the first position of the locking element, the coupling element with the outer longitudinal toothing is axially displaced in the axial direction relative to the locking element such that the inner longitudinal toothing is not engaged with the outer longitudinal toothing of the coupling element but the inner longitudinal toothing of the locking element is instead at the height of the non-toothed second section, and when the locking element is circumferentially rotated, at least one tooth, in particular all the teeth, of the outer longitudinal toothing of the first section of the coupling element at least partially align axially with at least one tooth, in particular with all the teeth, of the inner longitudinal toothing of the locking element.
8. The valve-actuating device according to claim 6, wherein in the second position of the locking element, the locking element is circumferentially rotated so that all the teeth of the outer longitudinal toothing of the first section of the coupling element are in offset arrangement to all the teeth of the inner longitudinal toothing of the locking element such that the teeth of the outer longitudinal toothing of the first coupling element engage with the teeth of the inner longitudinal toothing at least over part of their axial length or can be brought into engagement with each other by a relative axial displacement between the coupling element and the locking element.
9. The valve-actuating device according to claim 1, wherein the locking element is rotatable about a longitudinal axis of the coupling apparatus , particularly when the coupling element with the outer longitudinal toothing is axially displaced in the axial direction relative to the locking element such that the inner longitudinal toothing is not engaged with the outer longitudinal toothing of the first coupling element but instead at the height of the non-toothed second section.
10. A combustion engine having a valve-actuating device according to claim 1.
Description
[0037] Further advantages and features of the invention yield from the following description and with reference to the figures. Shown therein at least partly schematically:
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050] The valve-actuating device 100 comprises a first rocker arm 210 as well as a second rocker arm 211, whereby the two rocker arms 210, 211 are rotatably mounted about a preferably common rotational axis 213. A pushrod 220 is connected, in particular operatively connected, to the first rocker arm 210 in order to transmit an actuating movement from the first rocker arm 210 and/or second rocker arm 211 to the valve. Instead of rocker arms, the invention can also be implemented with other transmission elements, e.g., rocker beams.
[0051] The first rocker arm 210 is designed to mark a contour of a first cam 214, the second rocker arm 211 is designed to mark a contour of a second cam 215. The two cams 214, 215 are rotatably mounted on an, in particular common, shaft 216. Preferably, the first cam 214 has a different contour than the second cam 215 in the circumferential direction of the shaft 216 and/or the cam lobes are circumferentially offset from one another.
[0052] The first rocker arm 210 and the second rocker arm 211 are connected together via a coupling apparatus 10. The coupling apparatus 10 is in particular configured to transmit an actuating movement from the second rocker arm 211 to the first rocker arm 210 when the coupling apparatus 10 is in a blocked state or to convert a movement of the second rocker arm 211 into a so-called lost motion movement when the coupling apparatus 10 is in an unblocked state.
[0053] In the exemplary embodiment as shown, the coupling apparatus 10 is arranged on the second rocker arm 211 or a component of the second rocker arm 211 respectively. Preferably, a longitudinal axis A (see
[0054] The first rocker arm 210 in particular has a coupling section 217 which preferably extends into the trajectory of the second rocker arm 211 and is operatively connected to the second rocker arm 211 or coupling apparatus 10 respectively for transmitting the actuating movement, for example via a second coupling element 12 which is attachable and adjustable in the coupling section 217 via a lock nut 221.
[0055] For lengthwise adjustment, the coupling apparatus 10 preferably comprises a first coupling element 11 (not shown in
[0056] In order to switch the coupling apparatus 10 between the unblocked state and the blocked state, the locking element 13B can be pivoted preferably circumferentially about the longitudinal axis of the coupling apparatus 10 and thus at least into the first position corresponding to the unblocked state and a second position corresponding to the blocked state of the coupling apparatus 10. The relative displacement of the first coupling element 11 (
[0057] The locking element 13B preferably has a radially outwardly extending tappet 13A which serves in actuating the locking element 13B by means of a switching device 110. In particular, the tappet 13A extends in the radial direction with respect to the longitudinal axis A of the coupling apparatus 10 or runs substantially normal to said longitudinal axis A respectively. Preferably, the locking element 13B forms a locking apparatus with the tappet 13A. The tappet 13A is preferably arranged so as to interact with a link 85 of a slotted guide element 84 of the switching device 110 of preferably corresponding design to tappet 13A.
[0058] The switching device 110 is thereby mounted independently of the rocker arms 210, 211 and preferably in fixed mounting to the housing of the combustion engine with the controlled valves (neither shown). The switching device 110 is preferably operated hydraulically or electromechanically by means of an actuator (not shown) and further preferably controlled by a controller (ECU) of a combustion engine.
[0059] A locking disk 112 is connected to the shaft 216 in rotationally fixed manner. As will be explained later, this serves in blocking or enabling an actuating of the coupling apparatus 10 by the switching device 110.
[0060]
[0061] The first rocker arm 210 is shown on the left-hand side of the
[0062] The second rocker arm 211 is shown on the right-hand side of
[0063] It follows from the foregoing that path F.sub.1 is always enabled in the embodiment as shown. Path F.sub.2, on the other hand, is activated selectively depending on the state of the coupling apparatus 10.
[0064]
[0065] The first coupling element 11 is fixed in force-transmitting manner to the second rocker arm 211, the second coupling element 12 is fixed in force-transmitting manner to the first rocker arm 210, preferably to its coupling section 217, further preferably screwed in by means of a thread and/or secured or respectively adjustable in terms of its position relative to the first coupling element 11 or the locking element 13B by a lock nut 221.
[0066] In this exemplary embodiment, the locking element 13B thereby engages completely around the first coupling element 11; i.e., the locking element 13B is of circumferentially closed configuration in this exemplary embodiment of a coupling apparatus 10 according to the invention.
[0067]
[0068] The sleeve-shaped locking element 13B has an inner longitudinal toothing 17 of corresponding design to the geometry of the first section 16 and third section 19 toothing over part of its axial length (in particular parallel to the longitudinal axis A of the coupling apparatus 10). The inner longitudinal toothing 17 only extends axially over an area of length corresponding at most to the width of the second section 18 without teeth so that the locking element 13B is rotatable about the first axis (corresponding substantially to the longitudinal axis A of the coupling apparatus 10) when the first coupling element 11 with the outer longitudinal toothing is axially displaced relative to the locking element 13B such that the inner longitudinal toothing 17 of the locking element 13B is not in engagement with the outer longitudinal toothing of the first coupling element 11 but rather is at the height of the second non-toothed section 18; i.e., between sections 16 and 19.
[0069] An outer diameter of the second non-toothed section 18 of the first coupling element 11 is thereby smaller in this coupling apparatus 10 than a tip circle diameter of the outer longitudinal toothing of the first section 16 of the first coupling element 11, whereby in particular the outer diameter of the second section 18 is smaller than or equal to the root circle diameter of the outer longitudinal toothing of the first section 16.
[0070] The outer longitudinal toothing of the third section 19 serves to improve the guiding of the first coupling element 11 in locking element 13B, wherein the toothing geometry of the outer longitudinal toothing of the third section 19 is of preferably identical design to the toothing geometry of the outer longitudinal toothing of the first section 18.
[0071] The third section 19 in this exemplary embodiment is thereby arranged directly adjacent to the second non-toothed section and at the free end of the first coupling element 11, wherein the individual teeth of the third section 19 are arranged in alignment with the teeth of the outer longitudinal toothing in the first section 16.
[0072] The locking element 13B is thereby in the blocking position when the coupling element 11 with the outer longitudinal toothing is axially displaced in the axial direction relative to the locking element 13B such that the inner longitudinal toothing 17 is not engaged with the outer longitudinal toothing of the first section 16 of the first coupling element 11 but the inner longitudinal toothing 17 of the locking element 13B is instead axially at the height of the non-toothed second section 18 and when the locking element 13B is circumferentially rotated; i.e., rotated about the first axis (corresponding to longitudinal axis A) so that at least one tooth, in particular all the teeth, of the outer longitudinal toothing of the first section 16 of the first coupling element 11 are at least partially aligned axially with at least one tooth, in particular with all the teeth, of the inner longitudinal toothing 17 of the locking element 13B, particularly such that their end faces abut one another.
[0073] A transmission of the actuating movement of the second rocker arm 211 to the first rocker arm 210 occurs when the locking element 13B is in the blocking position and a relative axial displacement of the coupling element 11 and the locking element 13B to one another is blocked. In this blocking position, the locking element 13B follows the movement of the first coupling element 11 fixedly connected to the second rocker arm and thus transmits the actuating movement of the second rocker arm 211 to the second coupling element 12.
[0074] Accordingly, the locking element 13B is in the unblocking position when the locking element 13B is rotated in the circumferential direction so that all the teeth of the outer longitudinal toothing of the first section 16 of the first coupling element 11 are arranged offset relative to all the teeth of the inner longitudinal toothing 17 of the locking element 13B such that the teeth of the outer longitudinal toothing of the first coupling element 11 engage with the teeth of the inner longitudinal toothing 17 at least over part of their axial length. A movement of the second rocker arm 211 is conversely dissipated or respectively ineffective when the locking element 13B is in the unblocking position so that the first coupling element 11 can dip into the cylinder-like section of the locking element 13B unhindered without any movement of the first coupling element 11 being transmitted to the second coupling element 12.
[0075] The locking element 13B is preferably axially braced against the second coupling element 12 by means of a spring element 49 when the locking element 13B is in the unblocking position. For improved second coupling element 12 guidance, the cylinder base of the locking element 13B is preferably curved inwardly and a free end of the second coupling element 12 is correspondingly convexly curved.
[0076] Doing so enables a defined valve lift to be selectively enabled or disabled by a mechanical switching device.
[0077]
[0078] The switching device 110 comprises a slotted guide element 84 and a triggering element 111, wherein the slotted guide element 84 is configured to actuate the coupling apparatus 10. In order to cause the locking element 13B to rotate about the longitudinal axis A of the coupling apparatus 10 to that end, the tappet 13A can be displaced by means of the slotted guide element 84. The slotted guide element 84 can thereby be displaced substantially parallel to the shaft 216 (not shown in
[0079] The slotted guide element 84 is preferably 84 movably mounted on a guide rod 83 and an actuating rod 81, the triggering element 111 mounted at least on the actuating rod 81. The longitudinal axes of the guide rod 83 and the actuating rod 81 run parallel to each other, preferably also parallel to the rotational axis 213 and to the shaft 216 but perpendicular to the actuating movement and to the longitudinal axis A of the coupling apparatus 10. The actuating rod 81 is configured to move the slotted guide element 84 on the guide rod 83.
[0080] To that end, the slotted guide element 84 and the triggering element 111 are clamped between two stops 89, 89′ arranged on the actuating rod 81 (one stop is obscured in
[0081] The switching device 110 comprises a blocking element 112 which is designed to interact with the triggering element 111 so as to block or enable axial displacement of the slotted guide element 84. The blocking element 112 in the depicted embodiment is configured in the form of a locking disk. Reference numeral 112 is therefore used for the locking element and for the locking disk in the following, respectively in general. The locking disk 112 is mounted on the shaft 216 axially offset to the first and second cam 214, 215 and can thus be rotated in sync with the two cams 214, 215.
[0082] The triggering element 111 of the depicted embodiment has a release pin 115 in radially projecting arrangement from the actuating rod 81 and capable of interacting with the locking disk 112. The release pin 115 or the entire triggering element is preferably pivotably mounted about the actuating rod 81 and further preferably held in a defined arrangement in relation to the slotted guide element 84 by a return spring 114. A defined arrangement is to be understood here particularly as the direction in which the release pin 115 protrudes radially from the actuating rod 81.
[0083] In a first position, the release pin 115 is arranged on a first side of the locking disk 112 opposite from the coupling apparatus 10. Preferably, the release pin 115 is configured so as to be able to rolled along the locking disk 112 rotating with the shaft 216 when needed.
[0084] When the actuating rod 81 is axially displaced toward the coupling element 10 to switch the switching device 10, the release pin 115 locks on the locking disk 112. This thus also blocks displacement of the triggering element 111 and slotted guide element 84 along the actuating rod 81 or guide rod 83 respectively. A first spring element 93, which is arranged on the side of the slotted guide element 84 opposite from the coupling element 10, is thereby preloaded.
[0085] The locking disk 112 has a switching window 113 in the form of a void on its outer circumference. The switching window 113 is designed such that the triggering element 111, in particular the release pin 115, can pass through the switching window 113 when the switching window 113 situates in the region of the release pin 115 upon the locking disk 112 rotating about shaft 216. The longitudinal extension of the switching window 113 along the circumference of the locking disk 112 thus defines a window of time in which actuation of the coupling apparatus 10 by the switching device 110 is possible.
[0086] The triggering element 111, in particular the release pin 115, passing through the switching window 113 in consequence of the preloading of the spring element 93 enables a displacement of the triggering element 111 and the slotted guide element 84. The triggering element 111 and the slotted guide element 84 are then axially displaced along the actuating rod 83, here in the direction of the coupling apparatus 10. The axial displacement of the slotted guide element 84 effects a rotational movement of the locking element 13B, in particular via tappet 13A, and thus shifts the locking element 13B from a blocking position into an unblocking position or vice versa.
[0087] In a second position, the release pin 115 is arranged on a second side of the locking disk 112 facing the coupling apparatus 10. When the actuating rod 81 axially displaces away from the coupling element 10, the release pin 115 locks on the locking disk 112 inasmuch as it encounters the locking disk 112 outside of the switching window 113. An axial displacement of the triggering element 111 and the slotted guide element 84 along the actuating rod 81 or guide rod 83 respectively is thus blocked. A second spring element 94 arranged on the side of the slotted guide element 84 facing the coupling element 84 is thereby preloaded.
[0088] The triggering element 111, in particular the release pin 115, passing through the switching window 113 in consequence of the preloading of the spring element 93 enables a displacement of the triggering element 111 and the slotted guide element 84. The triggering element 111 and the slotted guide element 84 are then axially displaced on the actuating rod 83, here in the direction away from the coupling apparatus 10. The axial displacement of the slotted guide element 84 effects a rotational movement of the locking element 13B, in particular via tappet 13A, and thus switches the locking element 13B from a blocking position into an unblocking position or vice versa.
[0089]
[0090] In
[0091] When the release pin reaches the void or respectively switching window 113 of the locking disk 112, the release pin 115 passes through the void 113 and reaches the second position. The triggering element 111 and the slotted guide element 84, which is coupled to the triggering element 111, are displaced on the guide rod 83 and the actuating rod 81 with the release pin 115. This state is depicted in
[0092] In
[0093] However, at the end of the switching window 113 void, there is a risk of the flank of the locking disk 112 subjecting the release pin to a load in the rotational direction of the locking disk 112 when it is in an intermediate position between the first and second position, and it breaking off as a result.
[0094] This is prevented by the pivotable mounting of the release pin 115 or the entire triggering element 111, particularly against the force of the protective spring 114. Preferably, as shown in the figures, the triggering element 111 is to that end pivotably mounted on the actuating rod 81. The protective spring 114 always returns the release pin 115 back to its original position.
[0095] As shown in even further enlarged depiction in
[0096]
[0097] The IVC-480 valve lift curve is from a Miller cycle and is produced by the first cam 214, thus a so-called Miller cam, in the exemplary embodiments of the valve-actuating device 100 shown in the previous figures.
[0098] While operation of a combustion engine in Miller operation is particularly optimized in terms of consumption, it cannot be started in Miller operation because the cylinder fill is too low.
[0099] The IVC-580 valve lift curve belongs to a different combustion cycle in which the valves are both open for longer as well as have a larger valve lift of 8.7 mm more than the Miller cycle shown. This IVC-580 valve lift curve is produced by the second cam 215. The IVC-580 valve lift curve therefore overlaps the IVC-480 valve lift curve.
[0100] As indicated in
[0101] Accordingly, a flank of the second cam 215 rises later than the flank of the first cam 214 with respect to an operational direction of rotation of the shaft 216. As a result, an actuating movement of the first rocker arm 210 is effected at a different, preferably earlier, point in time than an actuating movement of the second rocker arm 211. The combustion engine, in particular a so-called large engine, is preferably operated in the Miller cycle for more than 90% of the operating period. The IVC-580 valve lift curve is preferably only used when starting and when in transient sail mode (also called coasting mode).
[0102] It should be noted that the exemplary embodiments described above are only examples which are in no way intended to limit the scope of protection, application and configuration. Rather, the foregoing description is to provide the person skilled in the art with a guideline for implementing at least one exemplary embodiment, whereby various modifications can be made, particularly as regards the function and arrangement of the described components, without departing from the scope of protection resulting from the claims and from equivalent combinations of features. In particular, the valve-actuating device can also be a cam follower or a rocker or similar device. The switching device can moreover be of different configuration, in particular according to the variants shown in document WO 2019/025511 A1.
List of Reference Numerals
[0103] 10 coupling apparatus [0104] 11 first coupling element [0105] 12 second coupling element [0106] 13A tappet [0107] 13B locking element [0108] 16 first section of first coupling element 11 [0109] 17 inner longitudinal toothing of sleeve-shaped locking element 13B [0110] 18 second section of first coupling element 11 [0111] 19 third section of first coupling element 11 [0112] 81 actuating rod [0113] 83 guide rod [0114] 84 slotted guide element [0115] 85 link, jaw, U-profile [0116] 89 stop [0117] 93, 94 spring element [0118] 100 valve-actuating device [0119] 110 switching device [0120] 111 triggering element [0121] 112 blocking element (locking disk) [0122] 113 switching window [0123] 114 protective spring [0124] 115 release pin [0125] 210 first rocker arm [0126] 211 second rocker arm [0127] 213 rotational axis [0128] 214 first cam [0129] 215 second cam [0130] 216 shaft [0131] 217 coupling section [0132] 218 first pick-up [0133] 219 second pick-up [0134] 220 pushrod [0135] 221 lock nut [0136] A longitudinal axis of coupling apparatus 10 [0137] F.sub.1 first force transmission path [0138] F.sub.2 second force transmission path