LASER-EXCITED TAPERED CRYSTAL-PHOSPHOR ROD
20220163714 · 2022-05-26
Inventors
Cpc classification
F21Y2115/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V9/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2131/406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A laser-excited phosphor system with increased light-output efficiency, the system including: a crystal-phosphor rod that includes an input-end face and an opposite end and a tapered section having a tapered longitudinal cross section that is larger nearest the input-end face than at the opposite end. Some embodiments further include an internally reflective waveguide around the crystal-phosphor rod, the crystal-phosphor rod includes a non-tapered section between the input-end face and the tapered section, and a heatsink contacting the non-tapered section; a CPC located to collect light from the waveguide and the crystal-phosphor rod and configured to output a focused light beam; a wavelength-selective filter located adjacent the input-end face of the crystal-phosphor rod; a laser system that emits pump light through the wavelength-selective filter into the crystal-phosphor rod; and projection optics.
Claims
1. An apparatus comprising: a first crystal-phosphor rod that includes an input-end face and an opposite end and a tapered section having one or more side surfaces of a tapered longitudinal cross section that is larger nearest the input-end face than at the opposite end.
2. The apparatus of claim 1, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section.
3. The apparatus of claim 1, further comprising: an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; and a heat sink surrounding at least a portion of the internally reflective waveguide, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, and wherein the non-tapered section is in thermal contact with the heat sink.
4. The apparatus of claim 1, wherein the first crystal-phosphor rod has a rectangular transverse cross-sectional shape.
5. The apparatus of claim 1, wherein the first crystal-phosphor rod has a rectangular transverse cross-sectional shape, wherein the first crystal-phosphor rod includes a phosphor that absorbs blue light and emits phosphor-emitted light having a wavelength longer than blue light, wherein the input-end face is coated with a wavelength-selective coating that passes a majority of blue light and reflects a majority of the phosphor-emitted light.
6. The apparatus of claim 1, wherein the first crystal-phosphor rod has a rectangular transverse cross-sectional shape, wherein the first crystal-phosphor rod includes a phosphor that absorbs laser pump light having one or more wavelengths between 300 nm and 500 nm and emits phosphor-emitted light have one or more wavelengths longer than 500 nm, wherein the input-end face is coated with a wavelength-selective coating that passes a majority of the pump light and reflects a majority of the phosphor-emitted light.
7. The apparatus of claim 1, further comprising: an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; a heat sink surrounding at least a portion of the internally reflective waveguide, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, and wherein the non-tapered section is in thermal contact with the heat sink; a wavelength-selective filter located adjacent the input-end face of the first crystal-phosphor rod; and a laser system having at least one laser that emits pump light through the wavelength-selective filter into the first crystal-phosphor rod.
8. The apparatus of claim 1, further comprising: an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; a heat sink surrounding at least a portion of the internally reflective waveguide, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, and wherein the non-tapered section is in thermal contact with the heat sink; a compound parabolic concentrator (CPC) located to collect light from the waveguide and the first crystal-phosphor rod and to output a focused light beam; a wavelength-selective filter located adjacent the input-end face of the first crystal-phosphor rod; and a laser system having at least one laser that emits pump light through the wavelength-selective filter into the first crystal-phosphor rod.
9. The apparatus of claim 1, further comprising: an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; a heat sink surrounding at least a portion of the internally reflective waveguide, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, and wherein the non-tapered section is in thermal contact with the heat sink; a compound parabolic concentrator (CPC) located to collect light from the waveguide and the first crystal-phosphor rod and to output a focused light beam; a wavelength-selective filter located adjacent the input-end face of the first crystal-phosphor rod; a laser system having at least one laser that emits pump light through the wavelength-selective filter into the first crystal-phosphor rod; and a vehicle, wherein light from the focused light beam is used for headlight illumination for the vehicle.
10. The apparatus of claim 1, further comprising: an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; a heat sink surrounding at least a portion of the internally reflective waveguide, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, and wherein the non-tapered section is in thermal contact with the heat sink; a compound parabolic concentrator (CPC) located to collect light from the waveguide and the first crystal-phosphor rod and to output a focused light beam; a wavelength-selective filter located adjacent the input-end face of the first crystal-phosphor rod; a laser system having at least one laser that emits pump light through the wavelength-selective filter into the first crystal-phosphor rod; and projection optics for stage lighting, wherein light from the focused light beam is used for illumination for the stage lighting.
11. The apparatus of claim 1, further comprising: an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; at least one additional crystal-phosphor rod located within the waveguide; a wavelength-selective filter located adjacent the input-end face of the first crystal-phosphor rod and the at least one additional crystal-phosphor rod; and a laser system having at least one laser that emits pump light through the wavelength-selective filter into the first crystal-phosphor rod the at least one additional crystal-phosphor rod located within the waveguide.
12. The apparatus of claim 1, further comprising: an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; a plurality of additional crystal-phosphor rods arranged in a two-dimensional array located within the waveguide; a wavelength-selective filter located adjacent the input-end face of the first crystal-phosphor rod and the plurality of additional crystal-phosphor rods; and a laser system having at least one laser that emits pump light through the wavelength-selective filter into the first crystal-phosphor rod the plurality of additional crystal-phosphor rods located within the waveguide.
13. The apparatus of claim 1, wherein the first crystal-phosphor rod has a circular transverse cross-sectional shape.
14. The apparatus of claim 1, wherein the first crystal-phosphor rod has a curved transverse cross-sectional shape.
15. A method comprising: receiving laser light into a first crystal-phosphor rod that includes an input-end face and an opposite end and a tapered section having one or more side surfaces of a tapered longitudinal cross section that is larger nearest the input-end face than at the opposite end; and collecting and concentrating phosphor-emitted light from the one or more side surfaces of the first crystal-phosphor rod into an output light beam.
16. The method of claim 15, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, the method further including: dissipating heat from a heat sink in thermal contact with non-tapered section.
17. The method of claim 15, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, the method further including: dissipating heat from a heat sink in thermal contact with non-tapered section; and wherein the collecting and concentrating phosphor-emitted light includes using an internally reflecting waveguide and a compound parabolic concentrator (CPC) located to collect light from the waveguide and the first crystal-phosphor rod and outputting a focused light beam.
18. The method of claim 15, further comprising: receiving laser light into at least one additional crystal-phosphor rod that includes an input-end face and an opposite end and a tapered section having one or more side surfaces of a tapered longitudinal cross section that is larger nearest the input-end face than at the opposite end; and collecting and concentrating phosphor-emitted light from the one or more side surfaces of the first crystal-phosphor rod and the at least one additional crystal-phosphor rod into an output light beam.
19. An apparatus comprising: a first crystal-phosphor rod having an input face, one or more side faces, and an opposite end; means for reflecting light in the first crystal-phosphor rod at increasingly steep angles to the one or more side faces such that light that reflects one or more times from total internal reflection exits the one or more side faces; means for receiving laser light into the input face of first crystal-phosphor rod; and means for collecting and concentrating phosphor-emitted light from the one or more side surfaces of the first crystal-phosphor rod into an output light beam.
20. The apparatus of claim 19, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, further comprising: means for dissipating heat from the non-tapered section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF PREFERRED EMBODIMENTS OF PART A OF THE INVENTION
[0062] Although the following detailed description contains many specifics for the purpose of illustration, a person of ordinary skill in the art will appreciate that many variations and alterations to the following details are within the scope of the invention. Specific examples are used to illustrate particular embodiments; however, the invention described in the claims is not intended to be limited to only these examples, but rather includes the full scope of the attached claims. Accordingly, the following preferred embodiments of the invention are set forth without any loss of generality to, and without imposing limitations upon the claimed invention. Further, in the following detailed description of the preferred embodiments, reference is made to the accompanying drawings that form a part hereof, and in which are shown by way of illustration specific embodiments in which the invention may be practiced. It is understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present invention. The embodiments shown in the Figures and described here may include features that are not included in all specific embodiments. A particular embodiment may include only a subset of all of the features described, or a particular embodiment may include all of the features described.
[0063] The leading digit(s) of reference numbers appearing in the Figures generally corresponds to the Figure number in which that component is first introduced, such that the same reference number is used throughout to refer to an identical component which appears in multiple Figures. Signals and connections may be referred to by the same reference number or label, and the actual meaning will be clear from its use in the context of the description.
[0064] Certain marks referenced herein may be common-law or registered trademarks of third parties affiliated or unaffiliated with the applicant or the assignee. Use of these marks is for providing an enabling disclosure by way of example and shall not be construed to limit the scope of the claimed subject matter to material associated with such marks.
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[0075] In some embodiments, the present invention provides an apparatus that includes: a first crystal-phosphor rod that includes an input-end face and an opposite end and a tapered section having one or more side surfaces of a tapered longitudinal cross section that is larger nearest the input-end face than at the opposite end.
[0076] In some embodiments, the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section.
[0077] Some embodiments further include an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; and a heat sink surrounding at least a portion of the internally reflective waveguide, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, and wherein the non-tapered section is in thermal contact with the heat sink.
[0078] In some embodiments, the first crystal-phosphor rod has a rectangular transverse cross-sectional shape.
[0079] In some embodiments, the first crystal-phosphor rod has a rectangular transverse cross-sectional shape, wherein the first crystal-phosphor rod includes a phosphor that absorbs blue light and emits phosphor-emitted light having a wavelength longer than blue light, wherein the input-end face is coated with a wavelength-selective coating that passes a majority of blue light (e.g., light from a laser that emits blue and/or ultraviolet light having one or more wavelengths in a range from 300 to 500 nm, inclusive) and reflects a majority of the phosphor-emitted light. In some embodiments, one or more lasers other than semiconductor-diode lasers are used instead of, or in addition to, the described laser(s) of laser-excitation light source 110 in any of the embodiments shown or described herein, such as gas lasers, Nd:YAG lasers, chemical lasers and the like.
[0080] In some embodiments, the first crystal-phosphor rod has a rectangular transverse cross-sectional shape, wherein the first crystal-phosphor rod includes a phosphor that absorbs laser pump light having one or more wavelengths between 300 nm and 500 nm and emits phosphor-emitted light have one or more wavelengths longer than 500 nm, wherein the input-end face is coated with a wavelength-selective coating that passes a majority of the pump light and reflects a majority of the phosphor-emitted light.
[0081] Some embodiments further include an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; a heat sink surrounding at least a portion of the internally reflective waveguide, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, and wherein the non-tapered section is in thermal contact with the heat sink; a wavelength-selective filter located adjacent the input-end face of the first crystal-phosphor rod; and a laser system having at least one laser that emits pump light through the wavelength-selective filter into the first crystal-phosphor rod.
[0082] Some embodiments further include an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; a heat sink surrounding at least a portion of the internally reflective waveguide, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, and wherein the non-tapered section is in thermal contact with the heat sink; a compound parabolic concentrator (CPC) located to collect light from the waveguide and the first crystal-phosphor rod and to output a focused light beam; a wavelength-selective filter located adjacent the input-end face of the first crystal-phosphor rod; and a laser system having at least one laser that emits pump light through the wavelength-selective filter into the first crystal-phosphor rod.
[0083] Some embodiments further include an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; a heat sink surrounding at least a portion of the internally reflective waveguide, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, and wherein the non-tapered section is in thermal contact with the heat sink; a compound parabolic concentrator (CPC) located to collect light from the waveguide and the first crystal-phosphor rod and to output a focused light beam; a wavelength-selective filter located adjacent the input-end face of the first crystal-phosphor rod; a laser system having at least one laser that emits pump light through the wavelength-selective filter into the first crystal-phosphor rod; and a vehicle, wherein light from the focused light beam is used for headlight illumination for the vehicle.
[0084] Some embodiments further include an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; a heat sink surrounding at least a portion of the internally reflective waveguide, wherein the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, and wherein the non-tapered section is in thermal contact with the heat sink; a compound parabolic concentrator (CPC) located to collect light from the waveguide and the first crystal-phosphor rod and to output a focused light beam; a wavelength-selective filter located adjacent the input-end face of the first crystal-phosphor rod; a laser system having at least one laser that emits pump light through the wavelength-selective filter into the first crystal-phosphor rod; and projection optics for stage lighting, wherein light from the focused light beam is used for illumination for the stage lighting.
[0085] Some embodiments further include an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; at least one additional crystal-phosphor rod located within the waveguide; a wavelength-selective filter located adjacent the input-end face of the first crystal-phosphor rod and the at least one additional crystal-phosphor rod; a laser system having at least one laser that emits pump light through the wavelength-selective filter into the first crystal-phosphor rod the at least one additional crystal-phosphor rod located within the waveguide.
[0086] Some embodiments further include an internally reflective waveguide, wherein the first crystal-phosphor rod is located within the waveguide; a plurality of additional crystal-phosphor rods arranged in a two-dimensional array located within the waveguide; a wavelength-selective filter located adjacent the input-end face of the first crystal-phosphor rod and the plurality of additional crystal-phosphor rods; a laser system having at least one laser that emits pump light through the wavelength-selective filter into the first crystal-phosphor rod the plurality of additional crystal-phosphor rods located within the waveguide.
[0087] In some embodiments, the first crystal-phosphor rod has a circular transverse cross-sectional shape. In other embodiments, the first crystal-phosphor rod has an oval transverse cross-sectional shape. In yet other embodiments, the first crystal-phosphor rod has a curved transverse cross-sectional shape. In still, other embodiments, the first crystal-phosphor rod has a polygonal shape other than rectangular.
[0088] In some embodiments, the present invention provides a method that includes: receiving laser light into a first crystal-phosphor rod that includes an input-end face and an opposite end and a tapered section having one or more side surfaces of a tapered longitudinal cross section that is larger nearest the input-end face than at the opposite end; and collecting and concentrating phosphor-emitted light from the one or more side surfaces of the first crystal-phosphor rod into an output light beam.
[0089] In some embodiments of the method, the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, and the method further includes dissipating heat from a heat sink in thermal contact with non-tapered section.
[0090] In some embodiments of the method, the first crystal-phosphor rod further includes a non-tapered section between the input-end face and the tapered section, and the method further includes dissipating heat from a heat sink in thermal contact with non-tapered section, wherein the collecting and concentrating phosphor-emitted light includes using an internally reflecting waveguide and a compound parabolic concentrator (CPC) located to collect light from the waveguide and the first crystal-phosphor rod and outputting a focused light beam.
[0091] Some embodiments of the method further include receiving laser light into at least one additional crystal-phosphor rod that includes an input-end face and an opposite end and a tapered section having one or more side surfaces of a tapered longitudinal cross section that is larger nearest the input-end face than at the opposite end; and collecting and concentrating phosphor-emitted light from the one or more side surfaces of the first crystal-phosphor rod and the at least one additional crystal-phosphor rod into an output light beam.
[0092] In some embodiments, the present invention provides an apparatus that includes: a first crystal-phosphor rod that includes an input face, one or more side faces, and an opposite end; means for reflecting light in the first crystal-phosphor rod at increasingly steep angles to the one or more side faces such that light that reflects one or more times from total internal reflection exits the one or more side faces; means for receiving laser light into the input face of first crystal-phosphor rod; and means for collecting and concentrating phosphor-emitted light from the one or more side surfaces of the first crystal-phosphor rod into an output light beam. In some embodiments, the first crystal-phosphor rod further includes a non-tapered section between the input-end face and means for reflecting light in the first crystal-phosphor rod at increasingly steep angles to the one or more side faces, the apparatus further including means for dissipating heat from the non-tapered section.
[0093] It is to be understood that the above description is intended to be illustrative, and not restrictive. Although numerous characteristics and advantages of various embodiments as described herein have been set forth in the foregoing description, together with details of the structure and function of various embodiments, many other embodiments and changes to details will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should be, therefore, determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein,” respectively. Moreover, the terms “first,” “second,” and “third,” etc., are used merely as labels, and are not intended to impose numerical requirements on their objects.