Sensor
20230273115 · 2023-08-31
Inventors
Cpc classification
G01N2021/1738
PHYSICS
G01N21/17
PHYSICS
International classification
Abstract
A sensor includes: a transmitting device which transmits radiation along a path to a medium, and a measuring device which receives measuring radiation resulting from an interaction of the transmitted radiation with the medium and determines a measurand of the medium, with which at least one property of the transmitted radiation interacting with the medium can be determined and/or monitored in a cost-effective, space-saving manner; a prism in the path, through which prism a first portion of the transmitted radiation propagates in the direction of the medium and at which a second portion of the transmitted radiation is reflected; and a reference detector which receives the second component reflected at the prism and provides an output signal representing at least one property of the second component of the transmitted radiation.
Claims
1. A sensor for measuring a measurand of a medium, the sensor comprising: a transmission device configured to transmit electromagnetic radiation along a transmitting path to the medium; a measuring device configured to receive measuring radiation resulting from an interaction of the transmitted radiation with the medium, to determine the measurand based on the received measuring radiation, and to provide a measurement result of the measurand; a prism disposed at the end into the transmission path, wherein the prism is configured and arranged such that a first portion of the transmitted radiation incident on the prism propagates through the prism in a direction of the medium, and a second portion of the transmitted radiation incident on the prism is reflected at the prism; and a reference detector configured to receive the second portion of the transmitted radiation reflected at the prism and to provide, based on the second portion, an output signal representing at least one property of the second portion of the transmitted radiation reflected at the prism.
2. The sensor of claim 1, wherein the sensor is configured as one of: a turbidity sensor; a sensor for measuring a solid concentration contained in the medium; a fluorescence sensor; a sensor operating according to the principle of fluorescence quenching; an oxygen sensor operating according to the principle of fluorescence quenching; an attenuated total reflection sensor operating according to the principle of attenuated total reflectance; or an absorption sensor.
3. The sensor of claim 1, wherein a coating is disposed on a first outer surface of the prism on which the transmitted radiation transmitted along the transmission path impinges, wherein the coating is configured as one of: a partial reflection coating, an anti-reflection coating, or a spectrally selective coating.
4. The sensor of claim 1, wherein a spectrally selective coating is disposed on a second outer surface of the prism, through which measuring radiation emerges from the prism, and/or a spectrally selective coating is disposed on a third outer surface of the prism facing the medium.
5. The sensor of claim 3, wherein the spectrally selective coating or at least one of the spectrally selective coatings is configured as an interference filter, as a dichroic filter, as a color filter, as a spectral filter that is transparent to one or more spectral lines, or as a bandpass filter that is transparent to a limited wavelength range.
6. The sensor of claim 1, wherein the prism: is configured as a process separator through which an interior of the sensor is separated from the medium; and/or is mounted on or in a housing of the sensor such that the prism closes a housing opening of the sensor; and/or includes a first outer surface arranged in the housing of the sensor, through which the first portion of the transmitted radiation incident thereon passes and on which the second portion of the transmitted radiation is reflected to the reference detector, and includes a third outer surface in contact with the medium during measuring mode.
7. The sensor of claim 6, wherein the prism has an outwardly projecting outer edge region, wherein the prism is fastened to or in the sensor by the outer edge region, and/or the edge region is one of: connected to the housing of the sensor by a joint or an adhesive bond; clamped in the sensor by a clamping device; or clamped between an end face of the housing and a union nut mounted on the housing.
8. The sensor of claim 7, wherein the prism: includes a first region arranged in the housing and comprising the first outer surface; and includes a second region, which comprises the outwardly projecting outer edge region, wherein the second region either comprises the third outer surface or adjoins a third region of the prism, which comprises the third outer surface, wherein the third region has a smaller base area than the second region and/or is configured such that the third outer surface terminates flush with an outer side of the sensor or an end face of the union nut.
9. The sensor of claim 1, wherein the measuring device is connected to the reference detector, and the measurement result is determined based on the received measuring radiation and the property, at least one of the properties, or each of the properties, of the second portion of the transmitted radiation reflected at the prism.
10. The sensor of claim 1, wherein: the measuring device comprises a measuring detector configured to receive the measuring radiation and to output a detector signal dependent on the measurand; the measuring device comprises measuring electronics connected to the measuring detector; and the measurement electronics are configured to determine and provide the measurement result as a measurement result compensated with respect to a dependence of a property of the measurement radiation, which is dependent on the measurand, on the property, at least one of the properties or each of the properties of the second portion of the transmitted radiation reflected at the prism.
11. The sensor of claim 1, wherein a monitoring device is connected to the reference detector and is configured to monitor the at least one property of the second portion of the transmitted radiation reflected at the prism and/or is configured to output an alarm if the at least one property is outside a setpoint range specified for the respective property.
12. The sensor of claim 1, wherein the reference detector is disposed in a housing of the sensor in a region externally surrounding the prism and/or is disposed in a recess in a housing wall of the housing of the sensor.
13. The sensor of claim 1, wherein a first outer surface of the prism on which the transmitted radiation impinges, a second outer surface of the prism, and a third outer surface of the prism facing the medium are arranged in a triangle.
14. The sensor of claim 13, wherein: the measuring device receives the measuring radiation via a reception path; and the reception path comprises a section extending antiparallel to a section of the transmission path extending from the transmitting device to the first outer surface of the prism and extending from the second outer surface of the prism to the measuring device.
15. The sensor of claim 1, wherein at least one optical element, an optical element configured as a filter, or an optical element configured as a lens is arranged in the transmission path.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0045] The described embodiments and other features, advantages and disclosures contained herein, and the manner of attaining them, will become apparent and the present disclosure will be better understood by reference to the following description of various embodiments of the present disclosure taken in junction with the accompanying drawings, wherein:
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
DETAILED DESCRIPTION
[0052]
[0053] Moreover, the sensor comprises a measuring device 5 which is designed to receive measuring radiation resulting from an interaction of the transmitted radiation with the medium 1, to determine the measurand based on the received measuring radiation and to provide a measurement result m of the measurand.
[0054] A suitable measuring device 5 is, for example, a measuring device with a measuring detector 7 which receives the measuring radiation and outputs a detector signal d(m) dependent on the measurand. A suitable measuring detector 7 for electromagnetic radiation is, for example, a photodiode, a photodiode array or also a spectrometer. The detector signal d(m) can be provided directly as a measurement result. Alternatively, however, the measuring device 5 can also comprise measuring electronics 9 connected to the measuring detector 7, which determine a measured value of the measurand based on the detector signal d(m) and provide the measured value and/or a measurement signal corresponding to the measurement value as a measurement result m of the measurand.
[0055] As shown in
[0056] Additionally, the sensor comprises a reference detector 15 which receives the second portion of the transmitted radiation reflected at the prism 11 and, based on the second portion, provides an output signal d(I).sub.ref, which reflects at least one property I.sub.ref such as an intensity, a spectral intensity and/or an intensity spectrum of the second portion of the transmitted radiation reflected at the prism 11. A suitable reference detector 15 is, for example, a photodiode, a photodiode array or even a spectrometer.
[0057] The sensor has the above-mentioned advantages. Optionally, individual components of the sensor described here can each have different embodiments that can be used individually and/or in combination with one another.
[0058] Depending on the type of the measurand and/or the relevant embodiment of the sensor, different forms of the interaction of the transmitted radiation with the medium 1 can therefore be used.
[0059] One form of interaction is that at least part of the first portion of the transmitted radiation entering the medium 1 is reflected or scattered in the medium 1, or by particles or solid components contained in the medium. In this case, the measuring radiation is reflected or scattered radiation. In conjunction with this form of interaction, the sensor is designed, for example, as a turbidity sensor or as a sensor for measuring a solid concentration contained in the medium 1. In both cases, the transmission device 3 is designed, for example, as a light source by means of which light is transmitted into the medium 1. A suitable light source here is, for example, a light source such as an LED, an incandescent lamp, a flash lamp, gas discharge lamp or a laser which emits light in a wavelength range from 180 nm to 12,000 nm, in particular from 180 nm to 3,000 nm. With sensors based on reflection or scattering, the measuring device 5 is designed, for example, to determine an intensity of the measuring radiation that is dependent on the measurand such as turbidity or solids concentration, and/or to determine and output the measurement result m based on the intensity of the received measuring radiation.
[0060] An alternative embodiment consists in that the sensor, such as the sensor shown in
[0061] As another exemplary embodiment,
[0062]
[0063] As another example,
[0064] Irrespective of the previously described embodiments and/or the form of the employed interaction, the sensor can comprise, for example, at least one optical element 29, 31 inserted in the transmission path S.
[0065] Optionally, it is also possible to use at least one optical element 29, 31 such as, for example, the optical elements 29 designed as filters shown in
[0066] Alternatively or in addition to the above-described embodiments, the prism 11, 21 can be designed differently depending on the type of sensor and/or the measurand to be measured. In this regard,
[0067] This embodiment is particularly advantageous when the interaction of the transmitted radiation with the medium 1 is an interaction with which the measuring radiation propagates at least also in a direction directed opposite the transmission direction through the prism 11. In this case, the sensor is designed such that the measuring radiation received by the measuring device 5 via the prism 11 exits from the prism 11 through the second outer surface 33 of the prism 11. In this embodiment, the reception path E preferably has a section extending antiparallel to the section of the transmission path S extending from the transmitting device 3 to the first outer surface 13 of the prism 11 and extending from the second outer surface 33 of the prism 11 to the measuring device 5.
[0068]
[0069] In particular with regard to a very compact design of the sensor, the reference detector 15 is preferably arranged at a small distance from the prism 11, 21, such as a distance of 1 mm to 20 mm. For this purpose, the reference detector 15 is arranged, for example, in a region of the sensor surrounding the prism 11, 21 on the outside. In this regard,
[0070] An additional optional embodiment consists in that a coating 41 or 42 is arranged on the first outer surface 13 of the prism 11 struck by the transmitted radiation transmitted to the prism 11. This coating 41, 42 shown in dashed lines in
[0071] A partial mirror coating or an anti-reflection coating is suitable as a coating 41, for example. The partial mirror coating or the anti-reflection coating increases or respectively decreases the second portion of the transmitted radiation incident on the first outer surface 13 reflected at the first outer surface 13 of the prism 11. This offers the advantage that the intensity of the reflected second portion can be adjusted or set to an optimum intensity for the reference measurement that can be carried out by means of the reference detector 15 via the accordingly formed coating 41.
[0072] Alternatively, the coating can be designed as a spectrally selective coating 42. This embodiment is particularly advantageous if only a partial range of a wavelength spectrum of the transmitted radiation emitted by the transmission device 3 is relevant for the measurement of the measurand, and/or interference radiation is to be blanked out. In this respect, the spectrally selective coating 42 is designed, for example, as a filter. Depending on the type of the partial range of the wavelength spectrum and/or the interference radiation to be masked out, this filter is designed, for example, as a spectral filter which is permeable to one or more spectral lines, or as a bandpass filter which is transparent in a limited wavelength range. For this purpose, the spectrally selective coating 42 can be designed, for example, as an interference filter, as a dichroic filter or as a color filter. As a result, it is also possible, in particular, to carry out the reference measurement to be performed by the reference detector 15 at a different wavelength than the measurement of the measurand. The spectrally selective coating 42 has the advantage of being less expensive and requiring less space than conventional filters that can be inserted into the transmit path S as a single component.
[0073] Optionally, a spectrally selective coating 43, 45 can also be arranged on the second outer surface 33 of the prism 11, through which the measuring radiation exits from the prism 11, and/or on the third outer surface 35 of the prism 11 facing the medium 1. Analogous to the spectrally selective coating 42, one or each of these spectrally selective coatings 43, 45, each shown as an option in dashed lines in
[0074] Irrespective of the previously mentioned embodiments, the sensor can have, for example, a first window 47, which is inserted into a housing wall of the sensor and transparent to the transmitted radiation, through which the first portion of the transmitted radiation enters the medium 1. Examples of this are shown in
[0075]
[0076] In the sensor shown in
[0077] As shown in
[0078] An alternative embodiment provides that the prism 55 of the sensor is designed to simultaneously also take over the function of the first window 47 as a process separator.
[0079] The prism 55 designed as a process separator can be mounted in different ways. As an example of this,
[0080] The prism 55 shown in
[0081] Similarly, prisms with a different prism geometry than the triangular shape shown in
[0082] Sensors with a prism 55, which is also designed as a process separator, provide the advantage over sensors with first windows 47 that the optical transitions between prism 11 and first window 47 are omitted. This achieves a more efficient, in particular low-loss use of the transmitted radiation. Additional advantages are that sensors without the first window 47 have fewer surfaces which may become soiled, and that the alignment of the prism 11 and the first window 47 to each another required with sensors having the first window 47 during production is omitted.
[0083] As described above, the reference detector 15 is designed to receive the second portion of the transmitted radiation reflected at the prism 11, 21, 55, and to provide, based on the second portion, an output signal d(I.sub.ref) representing at least one property I.sub.ref such as an intensity, a spectral intensity and/or an intensity spectrum, of the second portion of the transmitted radiation reflected at the prism 11, 21, 55. This output signal d(I.sub.ref) can be used in different ways.
[0084] An embodiment shown in
[0085] Alternatively or additionally, the sensor comprises, for example, a monitoring device 67 connected to the reference detector 15, which is designed to monitor the property I.sub.ref, or at least one or each of the properties I.sub.ref, of the second portion of the transmitted radiation reflected at the prism 11, 21, 55, and/or to output an alarm A if the I.sub.ref property, or at least one of the I.sub.ref properties, lies outside a setpoint range specified for the respective property I.sub.ref. In this respect, for example, an alarm A can be output if the intensity of the second portion of the transmitted radiation received by the reference detector 15 falls below a predetermined minimum value. In