Holding arm for positioning a medical instrument or a medical appliance
11338454 ยท 2022-05-24
Assignee
Inventors
Cpc classification
Y10T74/20305
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B25J9/0009
PERFORMING OPERATIONS; TRANSPORTING
B25J19/007
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25J19/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A segment of a holding arm for positioning a medical instrument or a medical appliance including several node structures, and a strut that rigidly connects two of the several node structures to each other. The strut includes flat structures that are joined to one another.
Claims
1. A method for producing a segment for a holding arm for positioning a medical instrument or a medical appliance, the method comprising the steps: cutting out several flat structures from a plate-shaped semi-finished product, including cutting an inner structure, an outer structure and a connecting web, each having a narrow and elongate shape; at least either bending or curving the flat structures; joining the flat structures to form a strut, including joining a first lengthwise edge of the connecting web to the inner structure and joining a second lengthwise edge of the connecting web to the outer structure, wherein the first lengthwise edge of the connecting web is substantially straight and the second lengthwise edge of the connecting web is substantially helical; joining a first end of the strut to a first node structure and a second end of the strut to a second node structure; and joining the node structures to further struts.
2. A method for producing a segment for a holding arm for positioning a medical instrument or a medical appliance, the method comprising the steps: cutting out several flat structures from a plate-shaped semi-finished product; at least either bending or curving the flat structures; joining the flat structures to form a strut; joining a first end of the strut to a first substantially ring-shaped node structure and a second end of the strut to a second substantially ring-shaped node structure, including introducing ends of flat structures at the first end of the strut into grooves on an outer circumference of the first substantially ring-shaped node structure; and joining the substantially ring-shaped node structures to further struts.
3. The method according to claim 2, wherein cutting out several flat structures from a plate-shaped semi-finished product includes cutting a first flat structure having a tenon and cutting a second flat structure having a recess, and joining the flat structures to form a strut includes introducing the tenon of the first flat structure into the recess in the second flat structure.
4. The method according to claim 2, wherein joining the flat structures to form a strut includes joining the flat structures with a form fit.
5. The method according to claim 2, wherein joining a first end of the strut to a first node structure and a second end of the strut to a second node structure and rigidly joining the node structures to further struts includes joining each of four struts to two node structures out of four node structures in a mechanically rigid manner.
6. The method according to claim 2, wherein bending or curving includes shaping the flat structures to the shape of a cutout of a cylinder envelope or of a cone envelope.
7. The method according to claim 6, wherein an axis of symmetry of the cylinder envelope or of the cone envelope is parallel to a longitudinal axis of the segment.
8. The method according to claim 2, wherein cutting out several flat structures from a plate-shaped semi-finished product includes cutting at least one of an inner structure and an outer structure and cutting a connecting web, each having a narrow and elongate shape; and joining the flat structures to form a strut includes at least one of joining a first lengthwise edge of the connecting web to the inner structure and joining a second lengthwise edge of the connecting web to the outer structure.
9. The method according to claim 8, wherein joining the flat structures to form a strut includes forming the strut with an I-shaped or trapezoidal or other quadrilateral cross section.
10. A method for producing a segment for a holding arm for positioning a medical instrument or a medical appliance, the method comprising the steps: cutting out several flat structures from a plate-shaped semi-finished product, including cutting at least one of an inner structure and an outer structure and cutting a connecting web, each having a narrow and elongate shape; at least either bending or curving the flat structures; joining the flat structures to form a rigid strut, including at least one of joining a first lengthwise edge of the connecting web to the inner structure and joining a second lengthwise edge of the connecting web to the outer structure, wherein the first lengthwise edge of the connecting web is substantially straight and the second lengthwise edge of the connecting web is substantially helical; joining a first end of the strut to a first node structure and a second end of the strut to a second node structure thereby rigidly connecting the first and second node structures; and rigidly joining the node structures to further struts.
11. The method according to claim 10, wherein cutting out several flat structures from a plate-shaped semi-finished product includes cutting a first flat structure having a tenon and cutting a second flat structure having a recess, and joining the flat structures to form a strut includes introducing the tenon of the first flat structure into the recess in the second flat structure.
12. The method according to claim 10, wherein joining the flat structures to form a strut includes joining the flat structures with a form fit.
13. The method according to claim 10, wherein joining the flat structures to form a strut includes forming the strut with an I-shaped or trapezoidal or other quadrilateral cross section.
14. The method according to claim 10, wherein joining a first end of the strut to a first node structure includes joining an end of a first flat structure to the first node structure such that the end of the first flat structure bears flat on a first side of the first node structure and joining an end of a second flat structure to the first node structure such that the end of the second flat structure bears flat on a second side of the first node structure facing away from the first side.
15. The method according to claim 10, wherein bending or curving includes shaping the flat structures to the shape of a cutout of a cylinder envelope or of a cone envelope.
16. The method according to claim 15, wherein an axis of symmetry of the cylinder envelope or of the cone envelope is parallel to a longitudinal axis of the segment.
17. The method according to claim 10, wherein the first node structure is substantially ring-shaped; and wherein joining a first end of the strut to a first node structure includes introducing ends of the flat structures at the first end of the strut into grooves on an outer circumference of the first node structure.
18. The method according to claim 17, wherein joining a first end of the strut to a first node structure and a second end of the strut to a second node structure and rigidly joining the node structures to further struts includes joining each of four struts to two node structures out of four node structures in a mechanically rigid manner.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments are explained in more detail below with reference to the attached figures, in which:
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DETAILED DESCRIPTION OF THE INVENTION
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(24) The holding arm 20 has several hinges, which each facilitate an angling or a pivoting of two mutually adjoining segments 40 relative to each other about a pivot axis 22, 23, 24, 25, 26, 27. In the simplified view in
(25) On each pivot axis 22, 23, 24, 25, 26, 27, a drive is provided for pivoting the respective two adjoining segments 40 relative to each other about the pivot axis 22, 23, 24, 25, 26, 27 and/or a means is provided for locking the hinge assigned to the respective pivot axis 22, 23, 24, 25, 26, 27. By way of example, in
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(28) The longitudinal axis 48 of the segment 40 is defined by the center points between the mutually opposite node structures 50. In other words, the longitudinal axis 48 of the segment 40 is the straight line that intersects the pivot axes 22, 23 in each case at the center between the respective node structures.
(29) The pivot axes 22, 23 are each in particular orthogonal to the longitudinal axis 48 of the segment 40. The pivot axes 22, 23 are in particular orthogonal to each other.
(30) The node structures 50 are connected by four struts 60 of equal length. Each strut 60 forms a mechanically rigid connection between a node structure 50 on the first pivot axis 22 and a node structure 50 on the second pivot axis 23. Each node structure 50 on the first pivot axis 22 is connected by a respective strut 60 to both node structures 50 on the second pivot axis 23 in a mechanically rigid manner. Each node structure 50 on the second pivot axis 23 is connected by a respective strut 60 to each node structure 50 on the first pivot axis 22 in a mechanically rigid manner.
(31) Each strut 60 is straight or, as shown in
(32) Each strut 60 comprises a twisted plate-shaped inner structure 61, a twisted plate-shaped connecting web 62 and a bent plate-shaped outer structure 63. The fact that the inner structure 61 and the connecting web 62 are twisted means that, starting from an original flat state, they are each extended at their lengthwise edges and/or compressed in the central areas between the lengthwise edges. The plate-shaped inner structure 61, the plate-shaped connecting web 62 and the plate-shaped outer structure 63 can each be plastically and/or elastically deformed (twisted or bent). The inner structure 61, the connecting web 62 and the outer structure 63 are arranged such that the cross section of the strut 60 is substantially I-shaped. In particular, a first lengthwise edge 71 of the connecting web 62 is joined to the inner structure 61 and a second lengthwise edge 73 of the connecting web 62 is joined to the outer structure 63.
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(34) The outer structures 63 are substantially helically strip-shaped cutouts of the circular cylindrical lateral surface 86 that are widened at the ends joined to the node structures 50. The outer structures 63 of two struts 60, which are connected to the same node structure 50, each lie on two contradirectional helices.
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(37) The configuration shown in
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(39) The segment 40 shown in
(40) The segments shown in
(41) With a lining of this kind, components and structures arranged in the interior of the segment can be protected from environmental effects and damage. Particularly in the case of the segment shown in
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(43) The flat structures 61, 62, 63, i.e. the inner structure 61, the connecting web 62 and the outer structure 63, are shown in a simple plan view and in the flat shape prior to the production of a strut. The connecting web 62 has a straight or substantially straight first edge 71, in particular for integrally bonded connection to the inner structure 61, and a curved second edge 73, in particular for integrally bonded connection to the outer structure 63.
(44) The node structure 50 is produced in particular by means of milling and/or another machining technique or by means of a 3D printing method or by means of a sintering method. The node structure 50 has grooves 56 for receiving the ends 75, 76, 77 of the flat structures 61, 62, 63. Optionally, the node structure 50 has bores 51. By way of the bores 51, the ends 75, 76, 77 of the flat structures 61, 62, 63 can be joined in the grooves 56, for example by laser welding. Alternatively, the ends 75, 76, 77 of the flat structures 61, 62, 63 can have corresponding bores and, after being inserted into the grooves 56, can be held with a form fit on the node structure 50 by means of pins inserted into the bores 52.
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(46) The segment 40 shown in
(47) In the transition area to the ring-shaped ends 75 bearing flat on the node structures 50, the inner structures 61 each have bending edges 74. On the outer structures 63, the transitions to the ring-shaped ends 77 bearing flat on the node structures 50 are smooth.
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(49) The flat structures 61, 62, 63, i.e. the inner structure 61, the connecting web 62 and the outer structure 63, are shown in a simple plan view and in the flat shape prior to the production of a strut. The connecting web 62 has a straight or substantially straight first edge 71, in particular for integrally bonded connection to the inner structure 61, and a curved second edge 73, in particular for integrally bonded connection to the outer structure 63.
(50) The node structure 50 has a simple shape with two parallel and flat surface areas and, lying between these, an edge area of constant width. On account of its simple shape, the node structure 50 can be cut out from plate-shaped semi-finished product.
(51) Optionally, the node structure 50 has bores 51. The ends 75, 76, 77 of the flat structures 61, 62, 63 have corresponding bores 65. Rivets can be introduced into the bores 51 in the node structures 50 and into the bores 65 in the ends 75, 76, 77 of the flat structures 61, 62, 63, said rivets connecting the ends 75, 76, 77 of the flat structures 61, 62, 63 to the node structures 50. At each bending edge 74, a perforation or a linear weakening of the plate-shaped material can be provided in order to make canting easier.
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(53) A flat structure 62 has rectangular tenons 92, which are provided, arranged and designed to engage in corresponding recesses 93 in the other flat structure 63. In addition to the form fit engagement between the tenons 92 and the recesses 93, the flat structures can be joined by a force fit or friction fit and/or by integral bonding (welding, soldering, adhesion, etc.). As an alternative or in addition, cotter pins or clips, for example, can hold the flat structures 62, 63 together.
(54) In a departure from the view in
(55) In a departure from the views in
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(57) The connecting web 62 has a lug or bracket or tenon 92 with a recess 94. The tenon 92 is inserted through a slit-shaped recess 93 in the outer structure 63. A resilient locking bar 95 is fitted into the recess 94 in the tenon 92. The resilient locking bar 95 bears on the outer side of the outer structure 63 facing away from the connecting web 62 and thus provides a form fit that prevents the tenon 92 on the connecting web 62 from being pulled out from the recess 92 in the outer structure 63.
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(61) The connecting web 62 has a bay-shaped recess 91 with two lugs 99. An arrow indicates how a ring 97 with grooves 98 is first of all inserted into the bay-shaped recess 91 on the connecting web 62. Each groove 98 on the ring 97 receives a lug 99 on the bay-shaped recess. The rivet 96 is then inserted into and deforms the recess 93 in the outer structure 63 and the ring 97, so as to connect the ring 97, and therefore also the connecting web 62, to the outer structure 63 with a form fit. In a departure from the view in
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(64) The connecting web 62 has a bay-shaped recess 91 with two lugs 99. An arrow indicates how a screw nut 82 with grooves 83 is first of all inserted into the bay-shaped recess 91 on the connecting web 62. Each groove 83 on the nut 82 receives a lug 99 on the bay-shaped recess. A further arrow indicates how the screw 81 is then inserted through the recess 93 in the outer structure 63 into the screw nut 82 and screwed into the latter, in order to connect the screw nut 82, and therefore also the connecting web 62, to the outer structure 63 with a form fit.
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(67) The connecting web 62 has a bay-shaped recess 91 with two lugs 99. An arrow indicates how the locking hooks 84 are guided through the slit-shaped recess 93 in the outer structure 63. The locking hooks 84 are elastically deformed briefly by the edges of the slit-shaped recess 93 before the locking hooks 84 adopt the positions shown in
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(69) Next to this, an I-shaped cross section of a strut composed of an inner structure 61, a connecting web 62 and an outer structure 63 is shown. This cross section corresponds to the configuration shown in
(70) A T-shaped cross section of a strut composed of an inner structure 61 and of a web 62 is shown third from the left.
(71) On the far right,
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(73) In a first step 101, the flat structures 61, 62, 63, 64 are cut out from one or more different sheets of metal or other plate-shaped semi-finished products, for example by laser cutting, cutting by water jets, milling, sawing, etc.
(74) In a second step 102, at least one of the flat structures 61, 62, 63, 64 is curved or bent. In particular, an inner structure 61 and one or more connecting webs 62, 64 are twisted, such that they each have a negative Gaussian curvature, and an outer structure is bent such that it furthermore has a vanishing Gaussian curvature, in particular the form of a strip-shaped cutout of a circular cylinder lateral surface. The curving and/or bending of the flat structures can be done manually and/or by machine.
(75) In a third step 103, the flat structures 61, 62, 63, 64 are joined to form a strut 60. The flat structures 61, 62, 63, 64 are joined to one another with an integrally bonded connection, a force fit, a friction fit and/or a form fit, in particular by laser welding or other welding, soldering, adhesive bonding or some other way.
(76) In a fourth step 104, the ends of the strut 60 formed by means of the first step 101, second step 102 and third step 103 are each joined to a node structure 50. In a fifth step 105, the node structures 50 are joined to further struts 60 and the latter to further node structures 50.