Iron-type golf club head
11338183 · 2022-05-24
Assignee
Inventors
Cpc classification
A63B53/0408
HUMAN NECESSITIES
A63B60/00
HUMAN NECESSITIES
International classification
A63B60/00
HUMAN NECESSITIES
Abstract
Disclosed herein is an iron-type golf club head comprising a body comprising a heel portion, a sole portion, a toe portion, and a topline portion. The topline portion has a mass per unit length of between 0.09 g/mm and 0.40 g/mm. The golf club head also comprises a strike plate coupled to the body at a front portion of the golf club head and a cavity defined between the topline portion, the sole portion, and the strike plate. The golf club head further comprises a bridge bar at a rear portion of the golf club head. The bridge bar spans the cavity, is spaced apart from the strike plate, and is rigidly fixed to and extends uprightly between the sole portion and the topline portion. The bridge bar has a mass per unit length of between 0.09 g/mm and 0.40 g/mm.
Claims
1. An iron-type golf club head, comprising: a unitary cast body comprising a heel portion, a face portion, a sole portion, extending rearwardly from a lower end of the face portion, a toe portion, a hosel, and a topline portion, wherein a sole bar of the body defines a rearward portion of the sole portion; a cavity defined between the topline portion, the sole portion, and the face portion; and wherein the cavity has one or more openings located at a back portion of the golf club head, the sole bar defines a lower portion of the back portion, and the sole bar defines a portion of the one or more openings; wherein the one or more openings are non-circular in shape, and at least one of the one or more openings extends from a location proximate a central region of the cavity to a lower and heelward region of the cavity; wherein the back portion comprises one or more rear panels and the one or more openings are covered by the one or more rear panels to effectively enclose the cavity; wherein an enclosed cavity region is at least partially defined by a rear surface of the face portion, one or more front surfaces of the one or more rear panels, and a front surface of the sole bar, wherein the rear surface of the face portion forms part of the unitary cast body; wherein the one or more rear panels cover the one or more openings at least on a toe portion of the cavity and a heel portion of the cavity; wherein the one or more rear panels are affixed to at least the sole bar of the body; wherein an areal mass of the back portion of the golf club head between the topline portion, the sole portion, the toe portion of the unitary cast body, and the heel portion of the unitary cast body is between 0.0005 g/mm.sup.2 and 0.00925 g/mm.sup.2; wherein a Z-up of the golf club head is below about 20 mm; wherein the cavity comprises a lower region rearward of the rear surface of the face portion, forward of the sole bar, above the sole portion, and no higher than the sole bar; wherein the cavity comprises an upper region rearward of the rear surface of the face portion, forward of the one or more front surfaces of the one or more rear panels, and above the sole bar; wherein a depth, in a forward-to-rearward direction, of the lower region of the cavity decreases, in a direction extending from the topline portion to the sole portion; and wherein the upper region of the cavity comprises an unoccupied space such that, in the upper region of the cavity, no material is positioned between the rear surface of the face portion and the one or more front surfaces of the one or more rear panels.
2. The iron-type golf club head according to claim 1, wherein the one or more rear panels are affixed to the body by adhesion.
3. The iron-type golf club head according to claim 2, wherein the one or more rear panels are affixed to a cavity rim of the body by adhesion.
4. The iron-type golf club head according to claim 2, wherein the one or more rear panels are affixed to a cavity edge of the body by adhesion.
5. The iron-type golf club head according to claim 2, wherein a mass of the one or more rear panels divided by a volume of the one or more rear panels yields a value between 1 g/cc and 2 g/cc.
6. The iron-type golf club head according to claim 5, wherein at least a portion of the one or more rear panels comprises a fiber-reinforced polymer.
7. The iron-type golf club head according to claim 1, wherein the face portion has a variable thickness including a maximum thickness and a minimum thickness, and the minimum thickness is no more than 2 mm.
8. The iron-type golf club head according to claim 1, wherein at least one of the one or more openings extends from a location proximate a central region of the cavity to a lower and toeward region of the cavity and extends to an upper and toeward region of the cavity.
9. The iron-type golf club head according to claim 1, wherein an areal mass of the back portion of the golf club head between the topline portion, the sole portion, the toe portion of the unitary cast body, and the heel portion of the unitary cast body is between 0.0037 g/mm.sup.2 and 0.00925 g/mm.sup.2.
10. The iron-type golf club head according to claim 1, wherein the golf club head has a coefficient of restitution (COR) greater than 0.79 and an insert is installed within the enclosed cavity region.
11. The iron-type golf club head according to claim 10, wherein at least a portion of the insert is non-metal.
12. The iron-type golf club head according to claim 11, wherein the insert is injection molded.
13. The iron-type golf club head according to claim 11, wherein the insert is a foam filler material.
14. The iron-type golf club head according to claim 11, wherein the insert provides at least one of acoustic control and damping.
15. The iron-type golf club head according to claim 11, wherein the insert is located in the upper region of the cavity.
16. The iron-type golf club head according to claim 10, wherein the insert is located in the lower region of the cavity.
17. The iron-type golf club head according to claim 10, wherein the insert extends within the enclosed cavity region from a first location proximate the toe portion of the cavity to a second location proximate the heel portion of the cavity.
18. The iron-type golf club head according to claim 1, wherein the topline portion comprises weight reducing and stiffening features comprising: a rearwardly and downwardly directed overhang; and a plurality of ribs coupled to an underside of the overhang.
19. The iron-type golf club head according to claim 1, further comprising a channel formed in the sole portion and extending substantially parallel to the face portion.
20. The iron-type golf club head according to claim 1, wherein: the toe portion of the unitary cast body defines part of a toe of the iron-type golf club head; the toe of the iron-type golf club head is at least partially made of a material having a first density; the unitary cast body is made of a material having a second density; and the first density is less than the second density.
21. The iron-type golf club head according to claim 1, wherein the one or more rear panels are affixed to at least the sole bar of the body such that in a direction, parallel with a strike face of the face portion, the lower region of the cavity is below the one or more rear panels.
22. An iron-type golf club head, comprising: a unitary cast body comprising a heel portion, a face portion, a sole portion, extending rearwardly from a lower end of the face portion, a toe portion, a hosel, and a topline portion, wherein a sole bar of the body defines a rearward portion of the sole portion; a cavity defined between the topline portion, the sole portion, and the face portion; and wherein the cavity has one or more openings located at a back portion of the golf club head, the sole bar defines a lower portion of the back portion, and the sole bar defines a portion of the one or more openings; wherein the one or more openings are non-circular in shape, and at least one of the one or more openings extends from a location proximate a central region of the cavity to a lower and heelward region of the cavity; wherein the back portion comprises one or more rear panels and the one or more openings are covered by the one or more rear panels to effectively enclose the cavity; wherein an enclosed cavity region is at least partially defined by a rear surface of the face portion, one or more front surfaces of the one or more rear panels, and a front surface of the sole bar, wherein the rear surface of the face portion forms part of the unitary cast body; wherein the one or more rear panels cover the one or more openings at least on a toe portion of the cavity and a heel portion of the cavity; wherein the one or more rear panels are affixed to at least the sole bar of the body; wherein an areal mass of the back portion of the golf club head between the topline portion, the sole portion, the toe portion of the unitary cast body, and the heel portion of the unitary cast body is between 0.0005 g/mm.sup.2 and 0.00925 g/mm.sup.2; wherein a Z-up of the golf club head is below about 20 mm; wherein the cavity comprises a lower region rearward of the face portion, forward of the sole bar, above the sole portion, and no higher than the sole bar; wherein the cavity comprises an upper region rearward of the rear surface of the face portion, forward of the one or more front surfaces of the one or more rear panels, and above the sole bar; wherein the upper region of the cavity comprises an unoccupied space such that, in the upper region of the cavity, no material is positioned between the rear surface of the face portion and the one or more front surfaces of the one or more rear panels; wherein the one or more rear panels comprises a heelward section and a toeward section; and wherein the toeward section is offset and spaced apart from the heelward section, in a toe-to-heel direction, by a raised portion of the back portion of the golf club head, the raised portion being raised relative to the heelward section and the toeward section of the one or more rear panels.
23. The iron-type golf club head according to claim 22, wherein: the Z-up of the golf club head is below about 18 mm; the golf club head has a coefficient of restitution (COR) greater than 0.79; the heel portion of the unitary cast body, the face portion, the sole portion, the toe portion of the unitary cast body, the hosel, and the topline portion form a one-piece monolithic and seamless construction; and a maximum thickness of a forward portion of the sole portion, located between the sole bar and the strike face, is from 0.8 mm to 2.5 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order that the advantages of the subject matter may be more readily understood, a more particular description of the subject matter briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the subject matter and are not therefore to be considered to be limiting of its scope, the subject matter will be described and explained with additional specificity and detail through the use of the drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
(41)
DETAILED DESCRIPTION
(42) The present disclosure describes iron-type golf club heads that include a body and a strike plate. The body includes a heel portion, a toe portion, a topline portion, a sole portion, and a hosel configured to attach the club head to a shaft to form a golf club. In various embodiments, the body defines a front opening configured to receive the strike plate at a front rim formed around a periphery of the front opening. In various other embodiments, the strike plate is formed integrally (such as by casting) with the body. The body further includes a bridge bar that spans between and is fixed to the topline portion and the sole portion along a rear of the body. The particular configuration of the bridge bar, in conjunction with other features of the body, helps to promote a higher or upward shift in modal frequency of the golf club head while providing a desirably high COR and low Z-up.
(43)
(44) As shown in
(45) The strike face 110 includes grooves 112 designed to impact and affect spin characteristics of a golf ball struck by the golf club head 100. In some embodiments, the toe portion 104 may be defined to be any portion of the golf club head 100 that is toeward of the grooves 112. In some embodiments, the body 113 and the strike plate 109 of the golf club head 100 can be a single unitary cast piece, while in other embodiments, the strike plate 109 can be formed separately and be adhesively or mechanically attached to the body 113 of the golf club head 100.
(46)
(47) In certain embodiments, a desirable CG-y location is between about 0.25 mm to about 20 mm along the y-axis 107 toward the rear portion of the club head. Additionally, according to some embodiments, a desirable CG-z location is between about 12 mm to about 25 mm along the z-up axis 171.
(48) The golf club head 100 may be of solid (also referred to as “blades” and/or “musclebacks”), hollow, cavity back, or other construction. However, in the illustrated embodiments, the golf club head 100 is depicted as having a cavity-back construction because the golf club head 100 includes an open cavity 161 behind the strike plate 109 (see, e.g.,
(49) In the embodiment shown in
(50) In reference to
(51) Referring to
(52) Referring to
(53) In certain embodiments of the golf club head 100, such as those where the strike plate 109 is separately formed and attached to the body 113, the strike plate 109 can be formed of forged maraging steel, maraging stainless steel, or precipitation-hardened (PH) stainless steel. In general, maraging steels have high strength, toughness, and malleability. Being low in carbon, maraging steels derive their strength from precipitation of inter-metallic substances other than carbon. The principle alloying element is nickel (e.g., 15% to nearly 30%). Other alloying elements producing inter-metallic precipitates in these steels include cobalt, molybdenum, and titanium. In one embodiment, the maraging steel contains 18% nickel. Maraging stainless steels have less nickel than maraging steels but include significant chromium to inhibit rust. The chromium augments hardenability despite the reduced nickel content, which ensures the steel can transform to martensite when appropriately heat-treated. In another embodiment, a maraging stainless steel C455 is utilized as the strike plate 109. In other embodiments, the strike plate 109 is a precipitation hardened stainless steel such as 17-4, 15-5, or 17-7. After forming the strike plate 109 and the body 113 of the golf club head 100, the contact surfaces of the strike plate 109 and the body 113 can be finish-machined to ensure a good interface contact surface is provided prior to welding. In some embodiments, the contact surfaces are planar for ease of finish machining and engagement.
(54) The strike plate 109 can be forged by hot press forging using any of the described materials in a progressive series of dies. After forging, the strike plate 109 is subjected to heat-treatment. For example, 17-4 PH stainless steel forgings are heat treated by 1040° C. for 90 minutes and then solution quenched. In another example, C455 or C450 stainless steel forgings are solution heat-treated at 830° C. for 90 minutes and then quenched.
(55) In some embodiments, the body 113 of the golf club head 100 is made from 17-4 steel. However another material such as carbon steel (e.g., 1020, 1030, 8620, or 1040 carbon steel), chrome-molybdenum steel (e.g., 4140 Cr—Mo steel), Ni—Cr—Mo steel (e.g., 8620 Ni—Cr—Mo steel), austenitic stainless steel (e.g., 304, N50, or N60 stainless steel (e.g., 410 stainless steel) can be used.
(56) In addition to those noted above, some examples of metals and metal alloys that can be used to form the components of the parts described include, without limitation: titanium alloys (e.g., 3-2.5, 6-4, SP700, 15-3-3-3, 10-2-3, or other alpha/near alpha, alpha-beta, and beta/near beta titanium alloys), aluminum/aluminum alloys (e.g., 3000 series alloys, 5000 series alloys, 6000 series alloys, such as 6061-T6, and 7000 series alloys, such as 7075), magnesium alloys, copper alloys, and nickel alloys.
(57) In still other embodiments, the body 113 and/or the strike plate 109 of the golf club head 100 are made from fiber-reinforced polymeric composite materials, and are not required to be homogeneous. Examples of composite materials and golf club components comprising composite materials are described in U.S. Patent Application Publication No. 2011/0275451, which is incorporated herein by reference in its entirety.
(58) The body 113 of the golf club head 100 can include various features such as weighting elements, cartridges, and/or inserts or applied bodies as used for CG placement, vibration control or damping, or acoustic control or damping. For example, U.S. Pat. No. 6,811,496, incorporated herein by reference in its entirety, discloses the attachment of mass altering pins or cartridge weighting elements. Referring to
(59) In some embodiments, the golf club head 100 includes a flexible boundary structure (“FBS”) at one or more locations on the golf club head 100. Generally, the FBS feature is any structure that enhances the capability of an adjacent or related portion of the golf club head 100 to flex or deflect and to thereby provide a desired improvement in the performance of the golf club head 100. The FBS feature may include, in several embodiments, at least one slot, at least one channel, at least one gap, at least one thinned or weakened region, and/or at least one of any of various other structures. For example, in several embodiments, the FBS feature of the golf club head 100 is located proximate the strike face 109 of the golf club head 100 in order to enhance the deflection of the strike face 109 upon impact with a golf ball during a golf swing. The enhanced deflection of the strike face 109 may result, for example, in an increase or in a desired decrease in the coefficient of restitution (“COR”) of the golf club head 100. When the FBS feature directly affects the COR of the golf club head 100, the FBS may also be termed a COR feature. In other embodiments, the increased perimeter flexibility of the strike face 109 may cause the strike face 109 to deflect in a different location and/or different manner in comparison to the deflection that occurs upon striking a golf ball in the absence of the channel, slot, or other flexible boundary structure.
(60) In the illustrated embodiment of the golf club head 100, the FBS feature is a channel 150 that is located on the sole portion 108 of the golf club head 100. As indicated above, the FBS feature may comprise a slot, a channel, a gap, a thinned or weakened region, or other structure. For clarity, however, the descriptions herein will be limited to embodiments containing a channel, such as the channel 150, with it being understood that other FBS features may be used to achieve the benefits described herein.
(61) Referring to
(62) Several aspects of the size, shape, and orientation of the golf club head 100 and channel 150 are illustrated in the embodiments of the golf club head 100 shown in
(63) Referring to
(64) An imaginary line 166 that connects the forward channel entry point 164 and the rear channel entry point 165 defines the channel opening 158. A midpoint 166a of the imaginary line 166 is one of two points that define the channel centerline 129. The other point defining the channel centerline 129 is an upper channel peak 167, which is defined as the midpoint of a curve having a local minimum radius (r.sub.min, as measured from the exterior side 149b of the schematic profile 149) that is located between the forward wall exterior surface 152a and the rear wall exterior surface 154a. In an embodiment having one or more flat segment(s) or flat surface(s) located at the upper end of the channel 150 between the forward wall 152 and the rear wall 154, the upper channel peak 167 is defined as the midpoint of the flat segment(s) or flat surface(s).
(65) Referring to
(66) Still another aspect of the size, shape, and orientation of the golf club head 100 and the channel 150 is the channel-to-rear distance D.sub.2. For example, for each cross-section of the club head defined within the y-z plane, the channel-to-rear distance D.sub.2 is the distance measured on the ground plane 111 between the channel centerline projection point 127 and the trailing edge projection point 146. As a result, for each such cross-section D.sub.1+D.sub.2=D.sub.3. In one implementation, a ratio of an average value of the distance D.sub.1 within a central region to an average value of the distance D.sub.3 within the central region satisfies the following inequality: 0.15<D1/D3<0.71. In one implementation, the distance D.sub.1 is between 3.5 mm and 17 mm, between 5.5 mm and 14 mm, or between 8 mm and 11 mm, the distance D.sub.2 is between 11 mm and 24 mm, between 13 mm and 22 mm, or between 15 mm and 18 mm, and the distance D.sub.3 is between 15 mm and 28 mm, between 16 mm and 27 mm, or between 17 mm and 26 mm.
(67) Referring to
(68) As shown in
(69) The hosel 114 of the golf club head 100 can have any of various configurations, such as shown and described in U.S. Pat. No. 9,731,176. For example, the hosel 114 may be configured to reduce the mass of the hosel 114 and/or facilitate adjustability between a shaft and the golf club head 100. For example, the hosel 114 may include a notch 177 that facilitates flex between the hosel 114 and the body 113 of the golf club head 100.
(70) The topline portion 106 of the golf club head 100 can have any of various configurations, such as shown and described in U.S. Pat. No. 9,731,176. For example, the topline portion 106 of the golf club head 100 may include weight reducing features to achieve a lighter weight topline. According to one embodiment shown in
(71) Referring to
(72) The bridge bar 140 spans the cavity 161, and more specifically, spans an opening 163 to the cavity 161 of the golf club head 100. The opening 163 is at the back portion 128 of the golf club head 100 and has a length L.sub.O extending between the toe portion 104 and the heel portion 102. The bridge bar 140 also has a length L.sub.BB and a width W.sub.BB transverse to the length L.sub.BB. The length L.sub.BB of the bridge bar 140 is the maximum distance between the bottom end 142 of the bridge bar 140 and the top end 144 of the bridge bar 140. The length L.sub.BB of the bridge bar 140 is less than the length L.sub.O. The width W.sub.BB of the bridge bar 140 is the minimum distance from a given point on one elongated side of the bridge bar 140 to the opposite elongated side of the bridge bar 140 in a direction substantially parallel with the x-axis 105 (e.g., heel-to-toe direction). The width W.sub.BB of the bridge bar 140 is less than the length L.sub.O of the opening 163. In one implementation, the width W.sub.BB of the bridge bar 140 is less than 20% of the length L.sub.O. According to another implementation, the width W.sub.BB of the bridge bar 140 is less than 10% or 5% of the length L.sub.O. The width W.sub.BB of the bridge bar 140 can be greater at the bottom end 142 than at the top end 144 to promote a lower Z-up. Alternatively, the width W.sub.BB of the bridge bar 140 can be greater at the top end 144 than at the bottom end 142 to promote a higher Z-up. In yet some implementations, the width W.sub.BB of the bridge bar 140 is constant from the top end 144 to the bottom end 142. In some implementations, the length L.sub.BB of the bridge bar 140 is 2-times, 3-times, or 4-times the width W.sub.BB of the bridge bar 140.
(73) Referring to
(74) According to some implementations, the width W.sub.BB of the bridge bar 140 is between 2 mm and 25 mm. In certain implementations, the width W.sub.BB of the bridge bar 140 at the bottom end 142 is between 4 mm and 25 mm, between 4 mm and 10 mm, between 6 mm and 15 mm, or between 10 mm and 25 mm. In certain implementations, the width W.sub.BB of the bridge bar 140 at the top end 144 is between 2 mm and 25 mm, between 2 mm and 10 mm, between 2 mm and 8 mm, between 2 mm and 6 mm, between 4 mm and 15 mm, or between 8 mm and 25 mm. Accordingly, in various implementations, the width W.sub.BB of the bridge bar 140 at the bottom end 142 is 2-times, 3-times, 4-times, or more times greater than at the top end 144. In some implementations, the length L.sub.BB of the bridge bar 140 is between 15 mm and 40 mm, between 19 mm and 31 mm, between 25 mm and 30 mm, between 28 mm and 35 mm, between 21 mm and 24 mm, or between 20 mm and 26 mm. In one particular implementation, the width W.sub.BB of the bridge bar 140 at the bottom end 142 is about 6.5 mm and the width W.sub.BB of the bridge bar 140 at the top end 144 is about 2.5 mm.
(75) Referring to
(76) In some implementations, such as those shown, the bridge bar 140 is angled relative to the vertical direction (e.g., the z-up axis 171). For example, as shown in
(77) The bridge bar 140 can have a cross-section, taken along the line 10-10 of
(78) The bridge bar 140 can have a cross-sectional shape different than a T-shape (e.g.,
(79) Notwithstanding the above, the bridge bar 140 may have any construction to provide any desired rigidity, but it is preferred that the bridge bar 140 is constructed to rigidly couple together the topline portion 106 and the sole bar 135 and so that their weight is minimized. Preferably, the weight of the bridge bar 140 is less than about 12 grams and more preferably less than about 8 grams. In some implementations, the bridge bar 140 is sized, shaped, and made from a material such that the bridge bar 140 has a mass per unit length of between about 0.09 g/mm and about 0.40 g/mm, such as between about 0.09 g/mm and about 0.35 g/mm, such as between about 0.09 g/mm and about 0.30 g/mm, such as between about 0.09 g/mm and about 0.25 g/mm, such as between about 0.09 g/mm and about 0.20 g/mm, such as between about 0.09 g/mm and about 0.17 g/mm, or such as between about 0.1 g/mm and about 0.2 g/mm. In some embodiments, the bridge bar 140 has a mass per unit length less than about 0.25 g/mm, such as less than about 0.20 g/mm, such as less than about 0.17 g/mm, such as less than about 0.15 g/mm, such as less than about 0.10 g/mm. In one implementation, the bridge bar 140 has a mass per unit length of 0.16 g/mm.
(80) According to one embodiment, the top end 144 of the bridge bar 140 is fixed directly to one of the ribs 192 of the top wall 169 of the topline portion 106. The thicker rib 192 provides a more rigid and stronger platform to which the bridge bar 140 can be fixed compared to the thinner pockets 190.
(81) The bottom end 142 of the bridge bar 140 can be fixed to the sole bar 135 at any of various locations relative to the X-axis 105 and the top end 144 of the bridge bar 140 can be fixed to the topline portion 106 at any of various locations relative to the X-axis 105. In one implementation, a center of the bottom end 142 of the bridge bar 140 has an x-axis coordinate of approximately zero.
(82) Although the golf club head 100 of
(83) Referring to
(84) The bridge bar 140 bifurcates the opening 163 to the cavity 161 into a toe portion 163A and a heel portion 163B. Moreover, the rear panel 200 includes a toe panel section 200A and a heel panel section 200B. The toe panel section 200A covers the toe portion 163A of the opening 163 and the heel panel section 200B covers the heel portion 163B of the opening. More specifically, the toe panel section 200A is affixed to a rim or edge of the body 113 defining the toe portion 163A of the opening 163 and the heel panel section 200B is affixed to a rim or edge of the body 113 defining the heel portion 163B of the opening 163. The toe panel section 200A and the heel panel section 200B can be affixed to the body 113 using any of various fixation techniques, such as adhesion, bonding, welding, fastening, and the like. In some implementations, the toe panel section 200A and the heel panel section 200B are affixed such that exterior surfaces of the toe panel section 200A and the heel panel section 200B are substantially flush with the exterior surface of the bridge bar 140, which spans the gap between and separates the toe panel section 200A and the heel panel section 200B. Although not shown, in some implementations, the rear panel 200 may be sized to partially or entirely cover the bridge bar 140.
(85) According to some implementations, the rear panel 200 is a thin-walled structure made of a material different than the material of the bridge bar 140. For example, the rear panel 200 can be made of a material lighter and/or less rigid than the bridge bar 140. In one implementation, the rear panel 200 is made of a composite material, such as a fiber-reinforced polymer material. According to another implementation, the rear panel 200 is made of a plastic material. In some examples, the bridge bar 140 is made of a metal and the rear panel 200 is made of a non-metal material (e.g., with a mass per unit length between 1 g/cc and 2 g/cc and a thickness between 0.5 mm and 1.0 mm).
(86) The golf club head 100 has an associated vertical CG measurement or Z-up, modal frequency, and frequency duration. These characteristics can be measured, via testing of an actual golf club head 100, or estimated, via a finite element analysis simulation of a virtual golf club head 100. Additionally, to emphasize the proportional benefits one or more bridge bars 140 provides to the golf club head 100, these characteristics can be expressed as a delta or shift equal to the difference between the characteristics on the golf club head 100 with the one or more bridge bars 140 and those on the golf club head 100 without the one or more bridge bars 140. Accordingly, the features of the golf club head 100 can include the values of characteristics themselves and/or the shift in the values of the characteristics compared to the same golf club head 100 without bridge bars 140.
(87) The modal frequency of the golf club head 100 is dependent on the mode frequency of concern. Generally, the golf club head 100 has multiple resonant frequencies, each defined as a frequency at which the response amplitude is at a relative maximum. The lowest resonant frequency is considered a first mode frequency and the next lowest resonant frequencies are consecutively ordered mode frequencies, e.g., second mode frequency, third mode frequency, etc. Accordingly, the fourth mode frequency of the golf club head 100 is the fourth lowest resonant frequency of the golf club head 100. Moreover, the golf club head 100 has a frequency duration (i.e., tau time) at each of the mode frequencies. For example, the first mode frequency has a corresponding first mode frequency duration and the fourth mode frequency has a corresponding fourth mode frequency duration. The resonant frequencies can be tied to maximum displacement peaks for particular portions of the golf club head 100. For example, the first lowest frequency at which a first maximum displacement peak of the topline portion 106 occurs can be considered the first mode frequency of the topline portion 106. Similarly, for example, the fourth lowest frequency at which a fourth maximum displacement peak of the topline portion 106 occurs can be considered the fourth mode frequency of the topline portion 106. Because a maximum displacement peak at different locations (e.g., locations 300 in
(88) According to one embodiment, the golf club head 100 has a COR between about 0.5 and about 1.0 (e.g., greater than about 0.79, such as greater than about 0.8) and a Z-up less than about 18 mm. In some examples, referring to
(89) For comparison, as shown in
(90) Table 1 below summarizes the modal analysis for the golf club head 100 with the bridge bar 140 and the golf club head 100 without the bridge bar 140. More specifically, Table 2 lists frequency values, at each natural frequency of the golf club head 100 with the bridge bar 140 and the golf club head 100 without the bridge bar, and differences or “delta” between the frequency values at each natural frequency.
(91) TABLE-US-00001 TABLE 1 Non-bridge Bar Bridge Bar Delta Freq. Natural Frequency Frequency Frequency Frequency (Hz) (Hz) (Hz) First 3546 3925 379 Second 3911 4252 341 Third 4879 4998 119 Fourth 5489 6646 1157 Fifth 6875 7301 426 Sixth 7674 8550 876 Seventh 8744 9084 340 Eighth 9448 10707 1259
(92) Turning attention to
(93) As mentioned above, the iron-type golf club head 212 has the general configuration of a cavity back club head and, consequently, the rear portion 226 includes a flange 234 extending rearwardly around the periphery of the club head body 214. The rearwardly extending flange 234 defines a cavity 236 within the rear portion 226 of the club head body 214. The flange 234 includes a top flange 238 extending rearwardly along the topline portion 218 of the club head body 214 adjacent the upper section 228. The top flange 238 extends the length of the topline portion 218 from the heel portion 222 of the club head body 214 to the toe portion 224 of the club head body 214. The club head body 214 is further provided with rearwardly extending flanges 240, 242 along the heel portion 222 (that is, a heel flange 240) and the toe portion 224 (that is, a toe flange 242) of the club head body 214. These rearwardly extending flanges 238, 240, 242 extend through the upper section 228, lower section 230 and middle section 232 of the rear portion 226 of the iron-type golf club head 212. Additionally, the club head body 214 is provided with a bottom flange 244 extending along the sole portion 220 of the club head body 214.
(94) The iron-type golf club head 212 is preferably cast from suitable metal such as stainless steel. Although shown as a cavity-back iron, the iron-type golf club head 212 could be a “muscle back” or a “hollow” iron-type club and may be any iron-type club head from a one-iron to a wedge.
(95) As shown in
(96) Each of weight reducing designs maintains a “traditional” face height for maintaining a traditional profile while offering a savings from about 2 g to about 18 g in the topline weight reduction zone 291, and provides a downward CG-Z shift of at least 0.4 mm to at least 2.0 mm, of at least 0.1 mm to at least 3.0 mm, or of at least 0.2 mm to at least 4.0 mm. This large downward CG-Z shift is the result of mass being removed from locations away from the club head CG and repositioned to a position at or below the club head CG, such as, for example, the sole of the club. Furthermore, the additional structural material removed from the hosel can be relocated to another location on the club, such as the toe portion of the club, to provide a lower center of gravity, increased moments of inertia, or other properties that result in enhanced ball striking performance for the club head.
(97) The weight reducing designs generally have a topline thickness ranging from about 3 mm to about 12 mm. Several of the designs selectively thin portions of the topline resulting in a thinner topline. As a result, a topline wall thickness ranges from of about 1.0 mm to about 8 mm. The topline weight reduction zone 291 extends from about 10 mm to about 80 mm. However, the topline weight reduction zone 291 may extend further or less depending on the face length and desire to adjust the weight savings. For example, a club with a longer face length may have a larger weight reduction zone.
(98) In one example, as shown in
(99) In another example shown in
(100) The plastic material may be made from any suitable plastic including structural plastics. For the designs shown, the parts were modeled using Nylon-66 having a density of 1.3 g/cc, and a modulus of 3500 megapascals. However, other plastics may be perfectly suitable and may obtain better results. For example, a polyamide resin may be used with or without fiber reinforcement. For example, a polyamide resin may be used that includes at least 35% fiber reinforcement with long-glass fibers having a length of at least 10 millimeters premolding and produce a finished plastic topline having fiber lengths of at least 3 millimeters. Other embodiments may include fiber reinforcement having short-glass fibers with a length of at least 0.5-2.0 millimeters pre-molding. Incorporation of the fiber reinforcement increases the tensile strength of the primary portion, however it may also reduce the primary portion elongation to break therefore a careful balance must be struck to maintain sufficient elongation. Therefore, one embodiment includes 35-55% long fiber reinforcement, while an even further embodiment has 40-50% long fiber reinforcement.
(101) One specific example is a long-glass fiber reinforced polyamide 66 compound with 40% carbon fiber reinforcement, such as the XuanWu 5 XW5801 resin having a tensile strength of 245 megapascal and 7% elongation at break. Long fiber reinforced polyamides, and the resulting melt properties, produce a more isotropic material than that of short fiber reinforced polyamides, primarily due to the three dimensional network formed by the long fibers developed during injection molding.
(102) Another advantage of long-fiber material is the almost linear behavior through to fracture resulting in less deformation at higher stresses. In one particular embodiment the plastic topline is formed of a polycaprolactam, a polyhexamethylene adipinamide, or a copolymer of hexamethylene diamine adipic acid and caprolactam. However, other embodiments may include polypropylene (PP), nylon 6 (polyamide 6), polybutylene terephthalates (PBT), thermoplastic polyurethane (TPU), PC/ABS alloy, PPS, PEEK, and semi-crystalline engineering resin systems that meet the claimed mechanical properties.
(103) In another embodiment, the plastic topline 292a is injection molded and is formed of a material having a high melt flow rate, namely a melt flow rate (275°/2.16 Kg), per ASTM D1238, of at least 10 g/10 min. A further embodiment is formed of a non-metallic material having a density of less than 1.75 grams per cubic centimeter and a tensile strength of at least 200 megapascal; while another embodiment has a density of less than 1.50 grams per cubic centimeter and a tensile strength of at least 250 megapascal.
(104) The plastic topline 292b of
(105) Although, the mass savings and Z-up shift is impressive for these two designs, the frequency far below 3,000 Hz may unacceptable for some golfers, and the frequency duration is borderline acceptable. For comparison, the baseline club without any weight reduction done to the topline has a first mode frequency of 3213 Hz and a frequency duration of 4.4 ms. Accordingly the next several designs focus on improving the frequency while still achieving a modest weight savings and Z-up shift. The frequency of these designs would likely be improved if weight reduction was targeted to only zone 256a, or zones 256a and 256c.
(106) Turning to
(107) In
(108) As already discussed above, instead of reducing weight across the entire topline weight reduction zone 291, a more targeted approach that targets different zones, such as, for example, the first zone 256a, the second zone 256b, and the third zone 256c, may be a better approach to balancing mass reduction and acoustic performance. As already discussed, removing material from the first zone 256a allows for a greater impact on Z-up, while removing material from the third zone 256c allows for a greater impact to CG-x with only a minor impact to Z-up. Accordingly, if the goal is to shift Z-up, then removing mass from the first zone 256a is a more modest approach that would provide better acoustic properties.
(109) Turning to
(110) The design shown in
(111) Referring to
(112) The design shown in
(113)
(114) TABLE-US-00002 TABLE 2 Mass Z-up First Mode First Mode Design Savings Z-up Shift Frequency Duration (FIGS.) (g) (mm) (mm) (Hz) (ms) 26A, 26B — 18.4 — 3213 4.4 27 18 16.6 1.8 1828 7.5 28 13 17 1.5 1882 6.5 30 10 17.1 1.3 3092 6.6 31 8 17.2 1.2 3086 5.9 32, 33 5 17.5 0.9 3122 5.7 34, 35 4 17.5 0.9 3056 6.5
(115) Each iron type golf club head design was modeled using commercially available computer aided modeling and meshing software, such as Pro/Engineer by Parametric Technology Corporation for modeling and Hypermesh by Altair Engineering for meshing. The golf club head designs were analyzed using finite element analysis (FEA) software, such as the finite element analysis features available with many commercially available computer aided design and modeling software programs, or stand-alone FEA software, such as the ABAQUS software suite by ABAQUS, Inc.
(116) For each of the above designs, by increasing the depth, width, and/or length of the weight reducing features even more mass savings may be had due to more material being removed. However, it is most beneficial to remove material that is furthest away from the club head CG because this has the most substantial effect on shifting Z-up downward. As discussed above, a lower Z-up promotes a higher launch and allows for increased ball speed depending on impact location.
(117) By using the weight reducing features discussed above, a mass of at least 2 g to at least 20 g may be removed from the hosel and positioned elsewhere on the club to promote better ball speed. By employing the weight reducing features the mass per unit length of the topline can be reduced compared to a club without the weight reducing features. Employing the weight reducing features over a topline length may yield a mass per unit length within the weight reduction zone of between about 0.09 g/mm to about 0.40 g/mm, such as between about 0.09 g/mm to about 0.35 g/mm, such as between about 0.09 g/mm to about 0.30 g/mm, such as between about 0.09 g/mm to about 0.25 g/mm, such as between about 0.09 g/mm to about 0.20 g/mm, or such as between about 0.09 g/mm to about 0.17 g/mm. In some embodiments, the topline weight reduction zone yields a mass per unit length within the weight reduction zone less than about 0.25 g/mm, such as less than about 0.20 g/mm, such as less than about 0.17 g/mm, such as less than about 0.15 g/mm, such as less than about 0.10 g/mm. The mass per unit length values given are for a topline made from a metallic material having a density between about 7,700 kg/m3 and about 8,100 kg/m3, e.g. steel. If a different density material is selected for the topline construction that could either increase or decrease the mass per unit length values. The weight reducing features may be applied over a topline length of at least 10 mm, such as at least 20 mm, such as at least 30 mm, such as at least 40 mm, such as at least 45 mm, such as at least 50 mm, such as at least 55 mm, or such as at least 60 mm.
(118) As discussed above, the iron type golf club head has a certain CG location. The CG location can be measured relative to the x, y, and z-axis. An additional measurement may be taken referred to as Z-up. The Z-up measurement is the vertical distance to the club head CG taken relative to the ground plane when the club head is soled and in the normal address position. It is important to understand that the topline is a large chunk of mass that greatly impacts the CG location of the club head. Accordingly, removing mass from the topline and repositioning the mass at or below the CG, such as, the sole of the club, can significantly impact the CG location of the club head. For example, by employing the weight reducing features, the Z-up shifted downward at least 0.5 mm and in some instances at least 2 mm. This Z-up shift was accomplished while maintaining a traditional profile and traditional heel and toe face heights.
(119) Each of the golf club heads 212 of
(120) Reference throughout this specification to “one embodiment,” “an embodiment,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present disclosure. Appearances of the phrases “in one embodiment,” “in an embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment. Similarly, the use of the term “implementation” means an implementation having a particular feature, structure, or characteristic described in connection with one or more embodiments of the present disclosure, however, absent an express correlation to indicate otherwise, an implementation may be associated with one or more embodiments.
(121) In the above description, certain terms may be used such as “up,” “down,” “upper,” “lower,” “horizontal,” “vertical,” “left,” “right,” “over,” “under” and the like. These terms are used, where applicable, to provide some clarity of description when dealing with relative relationships. But, these terms are not intended to imply absolute relationships, positions, and/or orientations. For example, with respect to an object, an “upper” surface can become a “lower” surface simply by turning the object over. Nevertheless, it is still the same object. Further, the terms “including,” “comprising,” “having,” and variations thereof mean “including but not limited to” unless expressly specified otherwise. An enumerated listing of items does not imply that any or all of the items are mutually exclusive and/or mutually inclusive, unless expressly specified otherwise. The terms “a,” “an,” and “the” also refer to “one or more” unless expressly specified otherwise. Further, the term “plurality” can be defined as “at least two.” Moreover, unless otherwise noted, as defined herein a plurality of particular features does not necessarily mean every particular feature of an entire set or class of the particular features.
(122) Additionally, instances in this specification where one element is “coupled” to another element can include direct and indirect coupling. Direct coupling can be defined as one element coupled to and in some contact with another element. Indirect coupling can be defined as coupling between two elements not in direct contact with each other, but having one or more additional elements between the coupled elements. Further, as used herein, securing one element to another element can include direct securing and indirect securing. Additionally, as used herein, “adjacent” does not necessarily denote contact. For example, one element can be adjacent another element without being in contact with that element.
(123) As used herein, the phrase “at least one of”, when used with a list of items, means different combinations of one or more of the listed items may be used and only one of the items in the list may be needed. The item may be a particular object, thing, or category. In other words, “at least one of” means any combination of items or number of items may be used from the list, but not all of the items in the list may be required. For example, “at least one of item A, item B, and item C” may mean item A; item A and item B; item B; item A, item B, and item C; or item B and item C. In some cases, “at least one of item A, item B, and item C” may mean, for example, without limitation, two of item A, one of item B, and ten of item C; four of item B and seven of item C; or some other suitable combination.
(124) Unless otherwise indicated, the terms “first,” “second,” etc. are used herein merely as labels, and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to, e.g., a “second” item does not require or preclude the existence of, e.g., a “first” or lower-numbered item, and/or, e.g., a “third” or higher-numbered item.
(125) As used herein, a system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is indeed capable of performing the specified function without any alteration, rather than merely having potential to perform the specified function after further modification. In other words, the system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the specified function. As used herein, “configured to” denotes existing characteristics of a system, apparatus, structure, article, element, component, or hardware which enable the system, apparatus, structure, article, element, component, or hardware to perform the specified function without further modification. For purposes of this disclosure, a system, apparatus, structure, article, element, component, or hardware described as being “configured to” perform a particular function may additionally or alternatively be described as being “adapted to” and/or as being “operative to” perform that function.
(126) The schematic flow chart diagrams included herein are generally set forth as logical flow chart diagrams. As such, the depicted order and labeled steps are indicative of one embodiment of the presented method. Other steps and methods may be conceived that are equivalent in function, logic, or effect to one or more steps, or portions thereof, of the illustrated method. Additionally, the format and symbols employed are provided to explain the logical steps of the method and are understood not to limit the scope of the method. Although various arrow types and line types may be employed in the flow chart diagrams, they are understood not to limit the scope of the corresponding method. Indeed, some arrows or other connectors may be used to indicate only the logical flow of the method. For instance, an arrow may indicate a waiting or monitoring period of unspecified duration between enumerated steps of the depicted method. Additionally, the order in which a particular method occurs may or may not strictly adhere to the order of the corresponding steps shown.
(127) The present subject matter may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.