Machine for packaging with at least one sterilization packaging material
11338946 · 2022-05-24
Assignee
Inventors
- Clémentine Auffray (Le Boulou, FR)
- Christophe Simon (Maureillas las Illas, FR)
- Laurent Lebrette (Tresserre, FR)
Cpc classification
B65B2220/16
PERFORMING OPERATIONS; TRANSPORTING
B65B11/58
PERFORMING OPERATIONS; TRANSPORTING
B65B11/045
PERFORMING OPERATIONS; TRANSPORTING
B65B11/48
PERFORMING OPERATIONS; TRANSPORTING
B65B61/26
PERFORMING OPERATIONS; TRANSPORTING
B65B49/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B55/00
PERFORMING OPERATIONS; TRANSPORTING
B65B61/26
PERFORMING OPERATIONS; TRANSPORTING
B65B11/48
PERFORMING OPERATIONS; TRANSPORTING
B65B49/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A machine for packaging an object with a sterilization packaging material the machine comprising: a plate configured to receive the sterilization packaging material and the object to be packaged placed on top, a gripping tool configured to grasp hold of a corner of the sterilization packaging material The gripping tool and the plate being are able to move relative to one another so as to allow the gripping tool to bring the corner over the top of the object and thus form a fold covering the object.
Claims
1. A machine for packaging an object with a sterilization packaging material, the machine comprising: a plate configured to receive the sterilization packaging material and the object to be packaged placed on top; and a gripping tool configured to grasp hold of a corner of the sterilization packaging material, the gripping tool and the plate being able to move relative to one another so as to allow the gripping tool to bring the corner over the top of the object and thus form a fold covering the object; wherein the plate is configured to rotate relative to the gripping tool about a vertical axis of rotation and the plate comprises a finger that is able to move vertically and is able to lift the object and the sterilization packaging material.
2. The machine as claimed in claim 1, wherein the gripping tool is configured to move vertically and along a horizontal axis.
3. The machine as claimed in claim 1, wherein the gripping tool comprises a shoe configured to move vertically and press against a bearing surface.
4. The machine as claimed in claim 1, wherein the gripping tool has a surface including an orifice selectively connected to a source of vacuum.
5. The machine as claimed in claim 1, wherein the gripping tool comprises a shoe configured to move vertically to press against a bearing surface, the gripping tool having a surface including an orifice selectively connected to a source of vacuum, wherein the orifice opens onto an underside face of the shoe.
6. The machine as claimed in claim 1, wherein the gripping tool comprises a plate configured to push the sterilization packaging material under the object.
7. The machine as claimed in claim 6, wherein the plate is horizontally mounted at the lower end of the gripping tool.
8. The machine as claimed in claim 1, further comprising a table extending around the plate, the table comprising a truncated corner.
9. The machine as claimed in claim 1, further comprising a folding tool configured to move relative to the plate, wherein the folding tool is configured to act on the sterilization packaging material when a fold is formed along one side of the object, by using a smoothing-down member to smooth the sterilization packaging material down along an adjacent side of the object, near the side along which the fold has been formed and around which the next fold is to be made.
10. The machine as claimed in claim 9, wherein the folding tool comprises a pushing member configured to push inward a portion of the sterilization packaging material that extends along the fold, facing the portion of the sterilization packaging material that has been smoothed down against the object.
11. The machine as claimed in claim 10, wherein the smoothing-down member comprises a fixed vertical plate, and the pushing member comprises a vertical plate configured to move about a horizontal axis of rotation.
12. The machine as claimed in claim 10, wherein the folding tool comprises two lateral parts, each of the lateral parts comprising a U-shaped frame, with a front profile section bearing the pushing member and a rear profile section bearing one of the grippers.
13. The machine as claimed in claim 12, wherein: each of the lateral parts comprises an intermediate profile section; and pivoting panels are mounted on the folding tool, and each of the pivoting panels is articulated between the intermediate profile section and the rear profile section.
14. The machine as claimed in claim 1, further comprising grippers configured to grasp and lift the sterilization packaging material such that a corner of the sterilization packaging material can be pushed under the lifted sterilization packaging material.
15. The machine as claimed in claim 14, wherein the grippers are configured to move away from one another and keep the grasped sterilization packaging material taut.
16. The machine as claimed in claim 14, further comprising: a folding tool configured to move relative to the plate, wherein the folding tool is configured to act on the sterilization packaging material when a fold is formed along one side of the object, by using a smoothing-down member to smooth the sterilization packaging material down along an adjacent side of the object, near the side along which the fold has been formed and around which the next fold is to be made; wherein the grippers are configured to pivot on the folding tool.
17. The machine as claimed in claim 1, further comprising mobile holding members configured to laterally hold the object.
18. The machine as claimed in claim 17, wherein the mobile holding members comprise two pivoting panels mounted on the folding tool.
19. The machine as claimed in claim 1, the object being a sterilization basket and/or the sterilization packaging material being a sterilization sheet.
20. A packaging method comprising packaging an object with a sterilization packaging material using a machine; wherein the machine comprises: a plate configured to receive the sterilization packaging material and the object to be packaged placed on top; and a gripping tool configured to grasp hold of a corner of the sterilization packaging material, the gripping tool and the plate being able to move relative to one another so as to allow the gripping tool to bring the corner over the top of the object and thus form a fold covering the object; wherein the plate is configured to rotate relative to the gripping tool about a vertical axis of rotation; wherein at least four folds are formed by successively grasping hold of one corner of the sterilization packaging material using the gripping tool and by bringing the sterilization packaging material, via this corner, over the object.
21. The packaging method as claimed in claim 20, wherein, between two folds, the sterilization packaging material with the object on top is turned relative to the gripping tool.
22. The packaging method as claimed in claim 20, wherein, after the first fold is formed, the first corner that was grasped in order to make this first fold, is pushed under the object.
23. The packaging method as claimed in claim 20, wherein the sterilization packaging material is held against the object and a fold previously formed is pushed laterally inward.
24. The packaging method as claimed in claim 20, wherein the packaging is performed using two sterilization packaging materials.
25. The packaging method as claimed in claim 24, wherein the packaging is performed with the two sterilization packaging materials sequentially or simultaneously when these two sterilization packaging materials are joined together at one or more connection sites.
26. A machine for packaging an object with a sterilization packaging material, the machine comprising: a plate configured to receive the sterilization packaging material and the object to be packaged placed on top; a gripping tool configured to grasp hold of a corner of the sterilization packaging material, the gripping tool and the plate being able to move relative to one another so as to allow the gripping tool to bring the corner over the top of the object and thus form a fold covering the object; and a table extending around the plate, the table comprising a truncated corner, wherein the plate is configured to rotate relative to the gripping tool about a vertical axis of rotation.
27. A machine for packaging an object with a sterilization packaging material, the machine comprising: a plate configured to receive the sterilization packaging material and the object to be packaged placed on top; a gripping tool configured to grasp hold of a corner of the sterilization packaging material, the gripping tool and the plate being able to move relative to one another so as to allow the gripping tool to bring the corner over the top of the object and thus form a fold covering the object; and a folding tool configured to move relative to the plate, wherein the folding tool is configured to act on the sterilization packaging material when a fold is formed along one side of the object, by using a smoothing-down member to smooth the sterilization packaging material down along an adjacent side of the object, near the side along which the fold has been formed and around which the next fold is to be made, wherein the plate is configured to rotate relative to the gripping tool about a vertical axis of rotation.
28. A machine for packaging an object with a sterilization packaging material, the machine comprising: a plate configured to receive the sterilization packaging material and the object to be packaged placed on top; a gripping tool configured to grasp hold of a corner of the sterilization packaging material, the gripping tool to bring the corner over the top of the object and thus form a fold covering the object; and mobile holding members configured to laterally hold the object, wherein the plate is configured to rotate relative to the gripping tool about a vertical axis of rotation.
Description
(1) The invention may be better understood from reading the following detailed description of one exemplary nonlimiting embodiment thereof, and from studying the attached drawing in which:
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(14) The machine 1 according to the invention, depicted notably in
(15) The machine 1 may be incorporated into a production line and connected to conveyors and/or automatons that are able to bring in the sterilization sheets and the baskets that are to be packaged and, where appropriate, recover the packaged baskets. These ancillary elements are not depicted in the drawing, for the sake of clarity.
(16) The term “basket” refers here to any receptacle capable of accommodating objects that are to be sterilized.
(17) The machine 1 comprises a rotating plate 10, i.e. a turntable 10, arranged at the center of a horizontal table 11, for example of square or rectangular shape with one front corner 12 truncated.
(18) The table 11 on its underside face comprises an element 300, for example of triangular shape, with a truncated corner 300a comprising fingers 301. In the example considered, there are two of these fingers 301. The fingers 301 may be circular in cross section and may have a horizontal first part 301a, connected to the truncated corner 300a, continued by a second part 301b that is angled upward and forward, as illustrated in
(19) The table 11 may be supported by the chassis 2 as illustrated. The presence of the truncated front corner 12 may allow a user to move closer to the turntable 10.
(20) The turntable 10 is moved by a drive system, not depicted, that allows it to be driven in rotation about a vertical axis through a desired angle, preferably in one direction or the other, according to the progress through the stages of the packaging process, as will be detailed later on.
(21) The turntable 10 is equipped with fingers 15a and 15b able to move vertically between a retracted position in which the upper end of the fingers 15a and 15b lies flush with the surface of the turntable 10 or is set back therefrom, and a deployed position in which the fingers 15a and 15b project above the surface of the turntable 10. In the example considered, there are four of these fingers 15a and 15b and their function will be detailed later on. In
(22) The fingers 15a and 15b may be circular in cross section for example, and driven by any suitable mechanism, moved by an electric, pneumatic or hydraulic motor.
(23) The machine 1 moreover comprises a gripping tool 110 and a folding tool 20, both of which can be moved relative to the framework of the chassis 2 when the machine is in operation in order to perform various operations of the packaging process.
(24) In the description which follows, reference is made to an orthonormal frame of reference XYZ associated with the machine. The axis Z is vertical, the axis Y corresponds to a depthwise movement, forward and backward, and the axis X to a lateral movement.
(25) The gripping tool 110 is able to move along the axis Y and the axis Z, in a controlled fashion. For that purpose, the chassis 2 comprises two parallel horizontal rails 6 positioned at different heights, oriented along the axis Y, along which two respective carriages 7 run. A vertical post 8 is fixed to the carriages 7 and moves with them. A carriage 119 may move vertically along this post 8.
(26) The movement of the carriages 7 and 119 is performed in a controlled fashion, according to the progress made through the packaging process, for example using stepping motors or any other suitable drive mechanism.
(27) If reference is made to
(28) The pressing system 113 at its lower end comprises a horizontal shoe 115, the longitudinal axis of which is parallel to the axis X, borne by two vertical posts 117 which are guided in their movement by a guide device 116 provided internally with a drive mechanism that makes it possible to control the vertical movement of the shoe 115. In the example considered, the tool 110 also comprises a hose 118 selectively connected to a source of vacuum. This hose 118 opens via at least one internal duct 118a onto the underside face of the shoe 115 via at least one orifice 118b and, when connected to the source of vacuum, allows the sheet to be held through a suction effect, thanks to the depression created, notably so as to lift the sheet.
(29) The plate 114 is borne by a profile section 112a which defines the lower side of the frame 112. This profile section 1l2a has, on its top face 112c which acts as a bearing surface for the shoe 115, a groove 112b. The shoe 115 on its underside face has a boss 115a, the profile of which has a cross section that complements that of the groove 112b, as can be seen in
(30) As can be seen in
(31) The depth p.sub.1 of the plate 114, measured in a direction perpendicular to the longitudinal axis of the profile section 112a, is for example comprised between 100 and 200 mm.
(32) The width l.sub.1 of the plate 114 is for example comprised between 150 and 250 mm.
(33) The length of the shoe 115 may be slightly greater than that of the plate 114, being for example comprised between 150 and 300 mm.
(34) The shoe 115 is preferably centered within the frame 112, as illustrated.
(35) The plate 114 may project toward the rear of the profile section 112a by a distance comprised between 100 and 200 mm.
(36) The top 115c of the boss 115a may be flattened, the boss 115a projecting for example by a distance e.sub.2 from the rest of the underside face 115b of the shoe 115, this distance e.sub.2 being for example comprised between 0 and 30 mm.
(37) The width l.sub.2 of the boss 115a may be comprised between 0 and 30 mm.
(38) The invention is not restricted to a particular profile for the boss 115a and the latter has, for example, a semicircular cross section in a variant which has not been illustrated.
(39) The folding tool 20 will now be described with reference to
(40) The bracket 21 has a lower beam 21a, the longitudinal axis of which is oriented parallel to the axis X.
(41) The folding tool 20 comprises two lateral parts 22. Each lateral part 22 comprises a set of guide rods 23 which slide in guides 24 and the movement of which is controlled by motors 25, for example stepping motors or brushless motors.
(42) As a preference, the horizontal movement along the axis X of the lateral parts 22 takes place symmetrically toward or away from one another, about a median plane of symmetry of the folding tool 20.
(43) The travel along the axis X of each lateral part 22 is, for example, comprised between 0 and 250 mm. Each lateral part 22 may be identical in construction to the other lateral part 22.
(44) In the example illustrated in
(45) The front branch 26b of the frame 26 at its free end bears a vertical plate 28 which is directed downward. This plate 28 is preferably fixed to the front exterior face of the profile section 26b.
(46) Each lateral part 22 also comprises, as can be seen notably in
(47) The plate 29 is of a length greater than that of the plate 28, so that when it is folded down vertically along the plate 28, as illustrated in
(48) In the example illustrated, the plates 29 are situated forward of the plates 28.
(49) As can be seen more particularly in
(50) The support 51 is made to rotate by an actuator 57, articulated at one end to a clevis 58, itself connected with the ability to pivot, about a vertical axis of rotation, to a mount 26e. The latter is fixed to the base profile section 26a, on the interior side thereof.
(51) The opposite end of the actuator 57 is articulated at 59 to the upper branch 52 of the support 51.
(52) Each lateral part 22 of the folding tool 20 also comprises a holding panel 70, which is articulated about a horizontal axis of rotation S, by pivot pins mounted respectively on the rear profile section 26c and on an intermediate profile section 26f which is perpendicular to the base profile section 26a, situated substantially mid-way along the length of the latter and shorter in length than the front 26b and rear 26c profile sections.
(53) The holding panel 70 is made to rotate about the axis S by an actuator 73, one end of which is articulated to a clevis 74 fixed to a profile section 26g connected at right angles to the base profile section 26a on the exterior side thereof. The actuator is connected at 75, at its other end, to a link 76 which rotates with the holding panel 70. Thus, when the actuator 73 is actuated, the lengthening or shortening of same is converted into a rotation of the holding panel 70.
(54) Various stages in the operation of the machine 1 for packaging a sterilization basket using one or more sterilization sheets will now be described with reference to
(55) The sterilization basket B in the example considered has a horizontal bottom BO and four vertical upright sides M1, M2, M3 and M4.
(56) First of all, as illustrated in
(57) The sterilization sheet F may be picked up from a stack of sheets, or cut to the desired format from a roll of a sterilization packaging material, which is unrolled manually or automatically.
(58) Where the sterilization sheets are obtained by cutting from a roll of a sterilization packaging material, the cutting of the sterilization sheets may be performed by a blade which is moved by hand or which is motorized. In an alternative, the sterilization sheets are precut.
(59) As illustrated in
(60) The dimensions of the sheet F are less than those of the table 11. The sheet F is, for example, square or rectangular in shape, the length of the sides being comprised between 750 and 1000 mm.
(61) The dimensions of the sterilization sheets F used are determined by the dimensions of the baskets B that are to be packaged.
(62) The machine 1 may comprise a system for automatically measuring the dimension of the sterilization basket B that is to be packaged and for adapting the dimensions of the sterilization sheet accordingly. In order to be able to adapt the dimension of the sterilization sheets to suit the dimensions of the baskets, this system may, in the event that the sterilization sheet F is square in shape, be based on the formula
(63)
where L.sub.side=the length of the side of the sterilization sheet F, l=the width of the sterilization basket, L=the length of the sterilization basket, h=the height of the sterilization basket and R=the value of non-overlap (in mm).
(64) The sterilization sheet F is known per se, having the property of being permeable to a sterilization gas such as ethylene oxide, while at the same time constituting a sterile barrier against microorganisms.
(65) Depending on the strength and elasticity desired for the packaging of the sterilization basket B, the sterilization sheet F may notably be selected from a crepe paper, a reinforced paper, a cellulose-based nonwoven or a sheet of the SMS type. The grammage of the sterilization sheet F may be comprised between 30 and 90 g/m.sup.2, or better, between 40 and 80 g/m.sup.2. The choice of grammage of the sterilization sheet may notably be based on the size of the basket that is to be packaged.
(66) As illustrated in
(67) The sterilization sheet F is, for example, the one marketed by the STERIMED company in the STERISHEET range.
(68) Once the sheet F has been set down on the table 11, the gripping tool 110 can be activated as illustrated in
(69) Next, as illustrated in
(70) The sterilization basket B contains instruments intended to be in contact with the human body and/or used in an operating unit, such as surgical instruments. These instruments are intended to be sterilized with the basket once the latter has been wrapped in the sterilization sheet F.
(71) As illustrated in
(72) The edge corners formed where the upright sides M1 to M4 meet are referenced A12, A23, A34 and A41. The free edges of the upright sides M1 to M4 are referenced A1 to A4 respectively.
(73) The weight of the sterilization basket B with the instruments inside may be less than 16 kg, better still less than 14 kg. Sterilization baskets B do not have a lid.
(74) The basket B is placed on the turntable 10, preferably in the center of the latter, for example with the long side of the basket B oriented parallel to the truncated front corner 12 of the table 11, namely, in the frame of reference XYZ associated with the chassis 2, with its long side parallel to the axis X.
(75) In that configuration, the straight line joining the opposite corners F1 and F3 of the sheet F is perpendicular to the long sides of the basket B.
(76) It may be seen in
(77) The gripping tool 110 is brought in front of the truncated corner 12 so that it can, as illustrated in
(78) In order to grasp hold of the first corner F1 of the sheet F, the frame 112 of the gripping tool 110 is positioned in such a way that it surrounds the corner F1 and so that the tip of that corner extends above the profile section 112a, under the shoe 15. Thus, when the shoe is lowered and pressed firmly against the upper face of the profile section 112a, the corner F1 is gripped between the boss 115a and the groove 112b, thus holding it.
(79) The first corner F1 thus held can then be brought rearward through the movement of the gripping tool 110 toward an opposite corner F3 of the sheet F, as illustrated in
(80) The sheet F is thus folded over the opening of the basket, as illustrated in
(81) The corner F1 can then be released by the gripping tool 110, then the plate 114 can be moved forward so as to push the corner F1 under the basket B, as illustrated in
(82) To help the gripping tool 110 to slip the corner F1 of the sheet F under the basket B, the fingers 15a and 15b can be actuated to bring them into the deployed position so that they lift up the central part of the sheet F situated under the basket B. That allows the corner F1 of the sheet F to pass under the upright side M3 of the basket B, assisted by the plate 114 of the gripping tool 110. This then achieves a first tucked flap R1, as illustrated in
(83) This first tucked flap R1 is situated, in the view of
(84) The folding tool can then be retracted and the fingers 15a and 15b lowered so that they return to their retracted initial position.
(85) Once this first tucked flap R1 has been produced, it is possible, as illustrated in
(86) This corner F2 may be grasped by the gripping tool 110.
(87) The lateral parts 22 of the folding tool 20 are used with, in a first phase, the plates 29 in the raised position, as illustrated in
(88) The gripping tool 110 is then moved to bring with it the corner F2, so that it covers the basket B, this movement being performed at the same time as the folding tool 20 is withdrawn, so as to allow the corner F2 to pass over the top of the basket. This yields the configuration as illustrated in
(89)
(90) Next, as illustrated in
(91) The gripping tool 110 is positioned in such a way as to be able to grasp hold of this corner F4.
(92) In the same way as before, the folding tool 20 is brought forward of the upright side M4 opposite the upright side M2, as illustrated in
(93)
(94) Next, as illustrated in
(95) The folding tool 20 is then used to employ the plates 28 to smooth the portions F8 of the sheet F against the upright side M3. During this operation, the plates 29 are in the raised position, as illustrated in
(96) Next, the gripping tool 110 is moved so that it brings the corner F3 of the sheet F over the top of the basket B and forms a fourth fold, as illustrated in
(97) As illustrated in
(98) Next, as illustrated in
(99) The grippers 50 are then pivoted inward, as illustrated in
(100) The folding tool 20 is then actuated in such a way as to lift the portions F5 thus grasped slightly.
(101) The grippers 50 may pivot away from one another so as to hold the portions F5 extending between them taut. The situation then becomes one in which there are portions F5 held taut between the grippers 50 and lifted up slightly in comparison with the rest of the basket B, creating an opening into which the plate 114 can be introduced, so as to push the final corner F3 of the sheet F into this opening. This yields a second tucked flap R2, as illustrated in
(102) Next, the press rollers 54 can be raised in order to release the sheet F and the grippers 50 pivoted outward, as illustrated in
(103) The tools 110 and 20 can then be moved away from the packaged basket, the holding panels 70 moving apart in order to release it.
(104) The basket can then be recovered from the table 11 by any suitable means, for example by a human operator H as illustrated in
(105) The machine 1 can be used for wrapping sterilization baskets sequentially in a double wrap, made up for example of two sterilization sheets. The basket that is to be packaged is then placed on two superposed sterilization sheets and the operating sequence of the machine 1 described hereinabove for packaging a sterilization basket with a sterilization sheet is repeated twice. During the packaging of the basket with the first sterilization sheet, the gripping too, using a suction effect, is able to separate the first and second sterilization sheets, thereby allowing only the first sheet to be grasped by the gripping tool.
(106) As an alternative, the machine 1 is used to wrap sterilization baskets in double wrap packaging in a single operation, using for example two sterilization sheets joined together, the two sterilization sheets being joined together at one or more connection sites.
(107) In another variant, the machine is used for packaging an object, notably a sterilization basket, using a folding technique other than the Pasteur folding technique, such as the envelope, square, American folding technique or any other folding technique described in standard ANSI/AAMI ST79: 2010/A4: 2013.
(108) The invention is not restricted to the example which has just been described. For example, in a variant, the two lateral parts 22 of the folding tool 20 move independently of one another along the axis X.
(109) In a variant, the machine 1 is used to package sterilization baskets with lid.
(110) The machine 1 may also be used for packaging ancillaries characterized by shallow rims, or even by the absence of rims.
(111) The term “comprising” is to be understood with its common accepted meaning, namely as being synonymous with “comprising at least one” unless specified to the contrary.