Turbine blade and gas turbine
11339669 · 2022-05-24
Assignee
Inventors
- Yoshifumi Tsuji (Yokohama, JP)
- Ryuta Ito (Tokyo, JP)
- Hiroyuki Otomo (Yokohama, JP)
- Satoshi Hada (Yokohama, JP)
- Susumu Wakazono (Yokohama, JP)
Cpc classification
F05D2240/304
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/185
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/187
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/307
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A turbine blade includes an airfoil portion, a cooling passage inside the airfoil portion, and a plurality of cooling holes formed in a trailing edge part of the airfoil portion. The cooling holes communicating with the cooling passage and opening in a surface of the trailing edge part. A relation of d_up<d_mid<d_down is satisfied, where d_mid is an index indicating opening densities of the cooling holes in a center region including an intermediate position between a first end and a second end of the airfoil portion in the blade height direction, d_up is an index in a region positioned upstream of a flow of a cooling medium in the cooling passage from the center region in the blade height direction, and d_down is an index in a region positioned downstream of the flow of the cooling medium from the center region in the blade height direction.
Claims
1. A turbine blade comprising: an airfoil portion; a cooling passage extending in a blade height direction inside the airfoil portion; and a plurality of cooling holes formed in a trailing edge part of the airfoil portion to be arranged in the blade height direction, the plurality of cooling holes communicating with the cooling passage and opening to a trailing-edge end surface of the airfoil portion in the trailing edge part, the trailing-edge end surface being an end surface facing downstream in an axial direction, wherein a formation region of the plurality of cooling holes in the trailing edge part includes: a center region including an intermediate position between a first end and a second end of the airfoil portion in the blade height direction, the center region having a constant index d_mid indicating opening densities of the plurality of cooling holes; and an upstream region positioned upstream of a flow of a cooling medium in the cooling passage from the center region in the blade height direction, the upstream region having a constant index d_up indicating the opening densities of the plurality of cooling holes, and wherein a relation of d_up<d_mid is satisfied.
2. A turbine blade comprising: an airfoil portion; a cooling passage extending in a blade height direction inside the airfoil portion; and a plurality of cooling holes formed in a trailing edge part of the airfoil portion to be arranged in the blade height direction, the plurality of cooling holes communicating with the cooling passage and opening to a trailing-edge end surface of the airfoil portion in the trailing edge part, the trailing-edge end surface being an end surface facing downstream in an axial direction, wherein the turbine blade is a rotor blade, wherein a formation region of the plurality of cooling holes in the trailing edge part includes: a center region including an intermediate position between a tip and a root of the airfoil portion in the blade height direction, the center region having a constant index d_mid indicating opening densities of the plurality of cooling holes; a tip region positioned closer to the tip than the center region in the blade height direction, the tip region having a constant index d_tip indicating the opening densities of the plurality of cooling holes; and a root region positioned closer to the root than the center region in the blade height direction, the root region having a constant index d_root indicating the opening densities of the plurality of cooling holes, wherein a relation of d_tip<d_mid is satisfied, and wherein each of the indexes d_tip, d_root and d_mid indicating the opening densities is represented by a ratio D/P of a through-hole diameter D of each of the cooling holes disposed so as to penetrate the trailing edge part to a pitch P between the cooling holes adjacent to each other in the blade height direction.
3. The turbine blade according to claim 1, wherein the plurality of cooling holes open to the trailing-edge end surface of the airfoil portion, wherein the formation region of the plurality of cooling holes in the trailing edge part includes a downstream region positioned downstream of the flow of the cooling medium from the center region in the blade height direction, the downstream region having a constant index d_down indicating the opening densities of the plurality of cooling holes, and wherein a relation of d_up<d_mid<d_down is satisfied.
4. The turbine blade according to claim 1, wherein the formation region of the plurality of cooling holes in the trailing edge part includes a downstream region positioned downstream of the flow of the cooling medium in the cooling passage from the center region in the blade height direction, the downstream region having a constant index d_down indicating the opening densities of the plurality of cooling holes, and wherein a relation of d_up<d_down<d_mid is satisfied.
5. The turbine blade according to claim 2, wherein a relation of d_tip<d_mid<d_root is satisfied, where d_root is an index in a region positioned closer to the root than the center region in the blade height direction, wherein the index d_root indicating the opening densities is a ratio D/P of a through-hole diameter D of each of the cooling holes disposed so as to penetrate the trailing edge part to a pitch P between the cooling holes adjacent to each other in the blade height direction, and wherein the formation region of the plurality of cooling holes in the trailing edge part includes a root region positioned closer to the root than the center region in the blade height direction and closest to the root in the formation region, the root region having the constant index d_root indicating the opening densities of the plurality of cooling holes.
6. The turbine blade according to claim 2, wherein the plurality of cooling holes are formed in the trailing edge part of the airfoil portion to perform convection-cooling of the trailing edge part, the plurality of cooling holes penetrating the trailing edge part to open to the trailing-edge end surface, and wherein a relation of d_tip<d_root<d_mid is satisfied, where d_root is an index in a region positioned closer to the root than the center region in the blade height direction, and wherein the formation region of the plurality of cooling holes in the trailing edge part includes a root region positioned closer to the root than the center region in the blade height direction and closest to the root in the formation region, the root region having the constant index d_root indicating the opening densities of the plurality of cooling holes.
7. The turbine blade according to claim 1, wherein the center region includes a plurality of cooling holes having the same diameter, and wherein a tip region and a root region each include a plurality of cooling holes having the same diameter as the cooling holes in the center region, the tip region being positioned closer to a tip of the airfoil portion than the center region, the root region being positioned closer to a root of the airfoil portion than the center region.
8. The turbine blade according to claim 2, wherein the center region includes a plurality of cooling holes having the same diameter, and wherein a tip region and a root region each include a plurality of cooling holes having the same diameter as the cooling holes in the center region, the tip region being positioned closer to a tip of the airfoil portion than the center region, the root region being positioned closer to a root of the airfoil portion than the center region.
9. The turbine blade according to claim 1, wherein the plurality of cooling holes are obliquely formed with respect to a plane orthogonal to the blade height direction.
10. The turbine blade according to claim 2, wherein the plurality of cooling holes are obliquely formed with respect to a plane orthogonal to the blade height direction.
11. The turbine blade according to claim 1, wherein the plurality of cooling holes are formed in parallel to each other.
12. The turbine blade according to claim 2, wherein the plurality of cooling holes are formed in parallel to each other.
13. The turbine blade according to claim 1, wherein the cooling passage is a last path of a serpentine flow passage formed inside the airfoil portion.
14. The turbine blade according to claim 2, wherein the cooling passage is a last path of a serpentine flow passage formed inside the airfoil portion.
15. The turbine blade according to claim 1, wherein the turbine blade is a rotor blade, and wherein the cooling passage has an outlet opening formed at a tip of the airfoil portion.
16. The turbine blade according to claim 2, wherein the turbine blade is a rotor blade, and wherein the cooling passage has an outlet opening formed at a tip of the airfoil portion.
17. The turbine blade according to claim 1, wherein the turbine blade is a stator vane, and wherein the cooling passage has an outlet opening formed on an inner shroud of the airfoil portion.
18. A gas turbine comprising: the turbine blade according to claim 1; and a combustor for producing a combustion gas flowing through a combustion gas flow passage where the turbine blade is disposed.
19. A gas turbine comprising: the turbine blade according to claim 2; and a combustor for producing a combustion gas flowing through a combustion gas flow passage where the turbine blade is disposed.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(26) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(27) The basic idea of the present invention will be described below taking a turbine rotor blade as a representative example.
(28) A rotor blade 26 of a gas turbine is fixed to a high-speed rotating rotor 8 (see
(29) The cooling medium is heated from the airfoil portion 42 in the process of flowing through the cooling passage 66 upstream of the last path 60e and flows into the last path 60e on the side of the trailing edge 46. The cooling medium receives heat from the airfoil portion 42 to be further heated up in the process of flowing from the root 50 on an inlet side to the tip 48 on an outlet side in a flow direction of the last path 60e. Therefore, the temperature of the cooling medium flowing through the last path 60e in a tip region of the airfoil portion 42 increases, which may result in strict use conditions. In the case of the rotor blade 26, a metal temperature close to a service temperature limit determined from an oxidation thinning allowance is obtained in the tip region outside in the blade height direction (outside in the radial direction) of the airfoil portion 42, and it is necessary to cool the airfoil portion 42 so as not to exceed the service temperature limit. In the case of the conventional blade structure described above, as a result of heating up the cooling medium, the metal temperature is the highest in the tip region of the last path 60e of the airfoil portion 42, is lower in a center region of the airfoil portion 42 than in the tip region, and is further lower in a root region than in the center region. Therefore, from the perspective of overheat of the airfoil portion 42 by heating up the cooling medium, it is desirable to select the opening densities of the cooling holes 70 arranged in the blade height direction so as to obtain an uniform metal temperature distribution without increasing variations in the metal temperature of the respective regions. That is, it is desirable to set the opening densities of the cooling holes 70 in the tip region outside in the blade height direction of the rotor blade 26, which is a downstream region in the flow direction of the cooling medium, to the densest distribution, set the opening densities of the cooling holes 70 in the center region to a medium distribution, and set the opening densities of the cooling holes 70 in the root region to the non-densest distribution. Based on the above-described idea,
(30) On the other hand, centrifuge-based creep strengths in the center region and the root region of the last path 60e also need to be considered. In the case of the rotor blade 26 fixed to and rotating integrally with the rotating rotor 8 at a high speed, a centrifugal force acts on the airfoil portion 42, generating a tension stress in the blade height direction of a blade wall.
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(32) Next, in the case of the rotor blade 26 having the metal temperature on the side of the tip 48 lower than the service temperature limit and relatively having a margin for the metal temperature on the side of the tip 48, the centrifugal force which acts on the cooling medium flowing through the last path 60e may influence the arrangement of the cooling holes 70. An example of this will be described below. As shown in
(33) It is possible to avoid damage to the blade associated with, for example, oxidation thinning of the trailing edge part and the creep rupture, and to improve reliability of the blade by determining the opening densities in the respective regions based on the above-described ideas. The above description is given by taking the turbine rotor blade as an example. However, the above description is also applicable to a turbine stator vane except that the centrifugal force does not act. Next, specific embodiments of the present invention will be described.
(34) First, a gas turbine to which the turbine blade is applied according to some embodiments will be described.
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(36) The compressor 2 includes a plurality of stator vanes 16 fixed to the side of a compressor casing 10 and a plurality of rotor blades 18 implanted on the rotor 8 so as to be arranged alternately with respect to the stator vanes 16.
(37) Intake air from an air inlet 12 is sent to the compressor 2, and passes through the plurality of stator vanes 16 and the plurality of rotor blades 18 to be compressed, turning into compressed air having a high temperature and a high pressure.
(38) The combustor 4 is supplied with fuel and the compressed air generated by the compressor 2, and combusts the fuel to produce the combustion gas which serves as a working fluid of the turbine 6. As shown in
(39) The turbine 6 includes a combustion gas flow passage 28 formed in a turbine casing 22, and includes a plurality of stator vanes 24 and rotor blades 26 disposed in the combustion gas flow passage 28.
(40) Each of the stator vanes 24 is fixed to the side of the turbine casing 22. The plurality of stator vanes 24 arranged in the circumferential direction of the rotor 8 form a stator vane row. Moreover, each of the rotor blades 26 is implanted on the rotor 8. The plurality of rotor blades 26 arranged in the circumferential direction of the rotor 8 form a rotor blade row. The stator vane row and the rotor blade row are alternately arranged in the axial direction of the rotor 8.
(41) In the turbine 6, the combustion gas flowing into the combustion gas flow passage 28 from the combustor 4 passes through the plurality of stator vanes 24 and the plurality of rotor blades 26, rotary driving the rotor 8. Consequently, the generator connected to the rotor 8 is driven to generate power. The combustion gas having driven the turbine 6 is discharged outside via an exhaust chamber 30.
(42) In some embodiments, at least either of the rotor blades 26 or the stator vanes 24 of the turbine 6 are turbine blades 40 to be described below.
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(44) As shown in
(45) In some embodiments, the turbine blade 40 may be the stator vane 24.
(46) As shown in
(47) As shown in
(48) The cooling passage 66 extending in the blade height direction is formed inside the airfoil portion 42. The cooling passage 66 is a flow passage for flowing the cooling medium (for example, air or the like) to cool the turbine blade 40.
(49) In the exemplary embodiments shown in
(50) The serpentine flow passage 60 shown in
(51) In the exemplary embodiments shown in
(52) In the case in which the turbine blade 40 is the rotor blade 26, the cooling medium is introduced into, for example, an inner flow passage 84 formed inside the blade root portion 82 and the serpentine flow passage 60 via an inlet opening 62 disposed on the side of the root 50 of the airfoil portion 42 (see
(53) In the case in which the turbine blade 40 is the stator vane 24, the cooling medium is introduced into, for example, an inner flow passage (not shown) formed inside the outer shroud 88 and the serpentine flow passage 60 via the inlet opening 62 disposed on the side of the outer end 52 of the airfoil portion 42 (see
(54) As the cooling medium for cooling the turbine blade 40, for example, a part of the compressed air obtained by the compressor 2 (see
(55) The shape of the serpentine flow passage 60 is not limited to shapes shown in
(56) As shown in
(57) The cooling medium flowing through the cooling passage 66 partially passes through the cooling holes 70 and flows out to the combustion gas flow passage 28 external to the turbine blade 40 from the opening of the trailing edge part 47 of the airfoil portion 42. The cooling medium thus passes through the cooling holes 70, performing convection-cooling of the trailing edge part 47 of the airfoil portion 42.
(58) The surface of the trailing edge part 47 of the airfoil portion 42 may be a surface including the trailing edge 46 of the airfoil portion 42, or the surface of the blade surface in the vicinity of the trailing edge 46 or the surface of a trailing-edge end surface 49. The surface of the airfoil portion 42 in the trailing edge part 47 of the airfoil portion 42 may be the surface of the airfoil portion 42 in a 10% of a part of the airfoil portion 42 on the side of the trailing edge 46 including the trailing edge 46 in a chordwise direction connecting the leading edge 44 and the trailing edge 46 (see
(59) The plurality of cooling holes 70 have a non-constant and non-uniform opening density distribution in the blade height direction.
(60) The opening density distribution of the plurality of cooling holes 70 according to some embodiments will be described below.
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(62) In the description below, “upstream” and “downstream” respectively refer to “upstream of a flow of a cooling medium in the cooling passage 66” and “upstream of the flow of the cooling medium in the cooling passage 66”.
(63) In some embodiments, the relation of d_up<d_mid<d_down is satisfied, where d_mid is an index indicating the opening densities (to be also referred to as an opening density index hereinafter) of the cooling holes 70 in the center region including an intermediate position Pm between the first end and the second end which are the both ends of the airfoil portion 42 in the blade height direction, d_up is the opening density index of the cooling holes 70 in the upstream region positioned upstream from the center region, and d_down is the opening density index of the cooling holes 70 in the downstream region positioned downstream from a center region Rm.
(64) Furthermore, in some embodiments, the above-described opening density index d_mid of the cooling holes 70 in the center region, the above-described opening density index d_up of the cooling holes 70 in the upstream region, and the above-described opening density index d_down of the cooling holes 70 in the downstream region satisfy the relation of d_up<d_down<d_mid.
(65) The present embodiments will respectively be described in the case in which the turbine blade 40 is the rotor blade 26 and in the case in which the turbine blade 40 is the stator vane 24.
(66) First, of the above-described embodiments, some embodiments in which the turbine blade 40 is the rotor blade 26 will be described with reference to
(67) In the case in which the turbine blade 40 is the rotor blade 26, since the cooling medium flows through the cooling passage 66 (the last path 60e of the serpentine flow passage 60) from the side of the root 50 toward the side of the tip 48 (see
(68) In some embodiments, for example, as indicated by the graphs of
(69) In the embodiment according to the graph of
(70) That is, the opening density index d_mid of the cooling holes 70 in the center region Rm is set to a constant opening density index dm at the intermediate position Pm, the opening density index d_up of the cooling holes 70 in the upstream region Rup is set to a constant opening density index dr (provided that dr<dm) at a position Pr between the intermediate position Pm and the root 50, and the opening density index d_down of the cooling holes 70 in the downstream region Rdown is set to a constant opening density index dt (provided that dm<dt) at a position Pt between the intermediate position Pm and the tip 48.
(71) In
(72) It is desirable to arrange the regional intermediate position Pum of the upstream region Rup at a position which includes a position of a ¼ L length from the root 50 relative to a total length L between the tip 48 and the root 50 in the blade height direction, and is closer to the side of the root 50. It is desirable to arrange the regional intermediate position Pcm of the center region Rm between the position of the ¼ L length and a position of a ¾ L length from the root 50. Moreover, it is desirable to arrange the regional intermediate position Pdm of the downstream region Rdown at a position which includes a position of the ¾ L length from the root 50, and is between the tip 48 and said position.
(73) In the embodiment according to the graph of
(74) That is, the opening density index d_mid of the cooling holes 70 in the center region Rm is a value of a range including the opening density index dm at the intermediate position Pm, the opening density index d_up of the cooling holes 70 in the upstream region Rup is a value not less than the opening density index dr at the position Pr on the side of the root 50 and less than the opening density index dm at the intermediate position Pm, and the opening density index d_down of the cooling holes 70 in the downstream region Rdown is a value not more than the opening density index dt at the position Pt on the side of the tip 48 and more than the opening density index dm at the intermediate position Pm.
(75) Since the cooling medium flows in the cooling passage 66 formed inside the airfoil portion 42 of the rotor blade 26 (turbine blade 40) while cooling the airfoil portion 42, a temperature distribution in which the temperature increases downstream (the side of the tip 48) of the flow of the cooling medium, that is, the aforementioned heatup may occur. In this regard, as the rotor blade 26 (turbine blade 40) according to the above-described embodiment, by making the opening densities of the cooling holes 70 higher at the position downstream (the side of the tip 48) than at the position upstream (the side of the root 50) of the flow of the cooling medium in the cooling passage 66, it is possible to increase the supply flow rate of the cooling medium via the cooling holes 70 downstream (the side of the tip 48) where the temperature of the cooling medium is relatively high. Thus, it is possible to appropriately cool the trailing edge part 47 of the rotor blade 26 (turbine blade 40) in accordance with the temperature distribution of the cooling passage 66.
(76) In addition, it is possible to relatively decrease the opening densities of the cooling holes 70 for the entire airfoil portion 42 by making the opening densities of the cooling holes 70 lower in a partial region in the blade height direction of the airfoil portion 42 than other regions. Thus, the pressure of the cooling passage 66 is easily maintained high, making it possible to appropriately maintain a differential pressure between the cooling passage 66 and the exterior of the turbine blade 40 (for example, the combustion gas flow passage 28 of the gas turbine 1), and to easily and effectively supply the cooling medium to the cooling holes 70.
(77) The opening density distribution of the cooling holes 70 in the blade height direction is not limited to that indicated by the graph of
(78) For example, a region in the blade height direction of the airfoil portion 42 may be divided into more than three regions, and opening densities of the cooling holes 70 in respective regions may change stepwise so as to gradually increase from the side of the root 50 toward the side of the tip 48.
(79) Alternatively, for example, in the region in the blade height direction of the airfoil portion 42, opening densities of the cooling holes 70 may continuously change in some regions, and opening densities of the cooling holes 70 may be constant in some other regions.
(80) In some embodiments, for example, as indicated by the graph of
(81) In the embodiment according to the graph of
(82) That is, the opening density index d_mid of the cooling holes 70 in the center region Rm is set to the constant dm at the intermediate position Pm, the opening density index d_up of the cooling holes 70 in the upstream region Rup is set to the constant opening density index dr (provided that dr<dm) at the position Pr between the intermediate position Pm and the root 50, and the opening density index d_down of the cooling holes 70 in the downstream region Rdown is set to the constant opening density index dt (provided that dr<dt<dm) at the position Pt between the intermediate position Pm and the tip 48.
(83) The temperature of the gas flowing through the combustion gas flow passage 28 where the rotor blades 26 (turbine blades 40) are arranged (see
(84) On the other hand, since the cooling medium flows in the cooling passage 66 formed inside the airfoil portion 42 while cooling the airfoil portion 42, the temperature distribution may occur in which the temperature increases downstream (the side of the tip 48) of the flow of the cooling medium. In this case, in order to appropriately cool the trailing edge part 47, it is desirable to maximize flow rate of the cooling medium via the cooling holes 70 in the center region Rm in the blade height direction and to make flow rate of the cooling medium via the cooling holes 70 higher in the downstream region Rdown than in the upstream region Rup described above.
(85) That is, as described above, the cooling medium is heated up in the process of flowing in the last path 60e, and the metal temperature of the cooling holes 70 at the tip 48 of the last path 60e or in the downstream region Rdown becomes the highest. However, in the case of a blade where the metal temperature is kept within a range not exceeding the service temperature limit determined from the oxidation thinning allowance, it is possible to suppress the damage to the blade by selecting the opening density distributions of the cooling holes 70 shown in
(86) As the rotor blade 26 (turbine blade 40) according to the above-described embodiment, by making the opening density index d_mid of the cooling holes 70 in the center region Rm larger than the opening density indexes d_up, d_down of the cooling holes 70 in the upstream region Rup and the downstream region Rdown described above, it is possible to increase the supply flow rate of the cooling medium via the cooling holes 70 in the center region Rm where the temperature of the gas flowing through the combustion gas flow passage 28 is relatively high. Moreover, as the rotor blade 26 (turbine blade 40) according to the above-described embodiment, by making the opening density index d_down of the cooling holes 70 in the downstream region Rdown larger than the opening density index d_up of the cooling holes 70 in the upstream region Rup, it is possible to increase the supply flow rate of the cooling medium via the cooling holes 70 in the downstream region Rdown where the temperature of the cooling medium is higher than in the upstream region Rup. Thus, it is possible to appropriately cool the trailing edge part 47 of the rotor blade 26 (turbine blade 40) in accordance with the temperature distribution of the cooling passage 66.
(87) In
(88) The opening density distribution of the cooling holes 70 in the blade height direction is not limited to that indicated by the graph of
(89) For example, the region in the blade height direction of the airfoil portion 42 may be divided into more than three regions, and opening densities of the cooling holes 70 in respective regions may change stepwise so as to satisfy the above-described relation.
(90) Alternatively, for example, in the region in the blade height direction of the airfoil portion 42, opening densities of the cooling holes 70 may continuously change in at least some regions. In this case, opening densities of the cooling holes 70 may be constant in some other regions in the blade height direction of the airfoil portion 42.
(91) Next, of the above-described embodiments, some embodiments in which the turbine blade 40 is the stator vane 24 will be described with reference to
(92) In the case in which the turbine blade 40 is the stator vane 24, since the cooling medium flows through the cooling passage 66 (the last path 60e of the serpentine flow passage 60) from the side of the outer end 52 toward the side of the inner end 54 (see
(93) In some embodiments, for example, as indicated by the graphs of
(94) In the embodiment according to the graph of
(95) That is, the opening density index d_mid of the cooling holes 70 in the center region Rm is set to the constant opening density index dm at the intermediate position Pm, the opening density index d_up of the cooling holes 70 in the upstream region Rup is set to a constant opening density index do (provided that do<dm) at a position Po between the intermediate position Pm and the outer end 52, and the opening density index d_down of the cooling holes 70 in the downstream region Rdown is set to a constant opening density index di (provided that dm<di) at a position Pi between the intermediate position Pm and the inner end 54.
(96) In the embodiment according to the graph of
(97) That is, the opening density index d_mid of the cooling holes 70 in the center region Rm is a value of a range including the opening density index dm at the intermediate position Pm, the opening density index d_up of the cooling holes 70 in the upstream region Rup is a value not less than the opening density index do at the position Po on the side of the outer end 52 and less than the opening density index dm at the intermediate position Pm, and the opening density index d_down of the cooling holes 70 in the downstream region Rdown is a value not more than the opening density index di at the position Pi on the side of the inner end 54 and more than the opening density index dm at the intermediate position Pm.
(98) Since the cooling medium flows in the cooling passage 66 formed inside the airfoil portion 42 of the stator vane 24 (turbine blade 40) while cooling the airfoil portion 42, a temperature distribution in which the temperature increases downstream (the side of the inner end 54) of the flow of the cooling medium, that is, the aforementioned heatup may occur. In this regard, as the stator vane 24 (turbine blade 40) according to the above-described embodiment, by making the opening densities of the cooling holes 70 higher at the position downstream (the side of the inner end 54) than at the position upstream (the side of the outer end 52) of flow direction of the cooling medium in the cooling passage 66, it is possible to increase the supply flow rate of the cooling medium via the cooling holes 70 downstream (the side of the inner end 54) where the temperature of the cooling medium is relatively high. Thus, it is possible to appropriately cool the trailing edge part 47 of the stator vane 24 (turbine blade 40) in accordance with the temperature distribution of the cooling passage 66.
(99) In
(100) The opening density distribution of the cooling holes 70 in the blade height direction is not limited to that indicated by the graph of
(101) For example, the region in the blade height direction of the airfoil portion 42 may be divided into more than three regions, and opening densities of the cooling holes 70 in respective regions may change stepwise so as to gradually increase from the side of the inner end 54 toward the side of the outer end 52.
(102) Alternatively, for example, in the region in the blade height direction of the airfoil portion 42, opening densities of the cooling holes 70 may continuously change in some regions, and opening densities of the cooling holes 70 may be constant in some other regions.
(103) In some embodiments, for example, as indicated by the graph of
(104) In the embodiment according to the graph of
(105) That is, the opening density index d_mid of the cooling holes 70 in the center region Rm is set to the constant dm at the intermediate position Pm, the opening density index d_up of the cooling holes 70 in the upstream region Rup is set to the constant opening density index do (provided that do<dm) at the position Po between the intermediate position Pm and the outer end 52, and the opening density index d_down of the cooling holes 70 in the downstream region Rdown is set to the constant opening density index di (provided that do<di<dm) at the position Pi between the intermediate position Pm and the inner end 54.
(106) The temperature of the gas flowing through the combustion gas flow passage 28 where the stator vanes 24 (turbine blades 40) are arranged (see
(107) On the other hand, since the cooling medium flows in the cooling passage 66 formed inside the airfoil portion 42 while cooling the airfoil portion 42, the temperature distribution may occur in which the temperature increases downstream (the side of the inner end 54) of the flow of the cooling medium. In this case, in order to appropriately cool the trailing edge part 47, it is desirable to maximize flow rate of the cooling medium via the cooling holes 70 in the center region Rm in the blade height direction and to make flow rate of the cooling medium via the cooling holes 70 higher in the downstream region Rdown than in the upstream region Rup described above.
(108) That is, as described above, the cooling medium is heated up in the process of flowing in the last path 60e, and the metal temperature of the cooling holes 70 at the inner end 54 of the last path 60e or in the downstream region Rdown becomes the highest. However, in the case of the blade where the metal temperature is kept within the range not exceeding the service temperature limit determined from the oxidation thinning allowance, it is possible to suppress the damage to the blade by selecting the opening density distribution of the cooling holes 70 shown in
(109) As the stator vane 24 (turbine blade 40) according to the above-described embodiment, by making the opening density index d_mid of the cooling holes 70 in the center region Rm larger than the opening density indexes d_up, d_down of the cooling holes 70 in the upstream region Rup and the downstream region Rdown described above, it is possible to increase the supply flow rate of the cooling medium via the cooling holes 70 in the center region Rm where the temperature of the gas flowing through the combustion gas flow passage 28 is relatively high. Moreover, as the stator vane 24 (turbine blade 40) according to the above-described embodiment, by making the opening density index d_down of the cooling holes 70 in the downstream region Rdown larger than the opening density index d_up of the cooling holes 70 in the upstream region Rup, it is possible to increase the supply flow rate of the cooling medium via the cooling holes 70 in the downstream region Rdown where the temperature of the cooling medium is higher than in the upstream region Rup. Thus, it is possible to appropriately cool the trailing edge part 47 of the stator vane 24 (turbine blade 40) in accordance with the temperature distribution of the cooling passage 66.
(110) In
(111) The opening density distribution of the cooling holes 70 in the blade height direction is not limited to that indicated by the graph of
(112) For example, the region in the blade height direction of the airfoil portion 42 may be divided into more than three regions, and opening densities of the cooling holes 70 in respective regions may change stepwise so as to satisfy the above-described relation.
(113) Alternatively, for example, in the region in the blade height direction of the airfoil portion 42, opening densities of the cooling holes 70 may continuously change in at least some regions. In this case, opening densities of the cooling holes 70 may be constant in some other regions in the blade height direction of the airfoil portion 42.
(114) Next, some other embodiments will be described with reference to
(115) In some embodiments, for example, as indicated by the graph of
(116) In the embodiment according to the graph of
(117) That is, the opening density index d_mid of the cooling holes 70 in the center region Rm is set to the constant opening density index dm at the intermediate position Pm, the opening density index d_tip of the cooling holes 70 in the tip region Rtip is set to the constant opening density index dt (provided that dt<dm) at the position Pt between the intermediate position Pm and the tip 48, and the opening density index d_root of the cooling holes 70 in the root region Rroot is set to the constant opening density index dr (provided that dm<dr) at the position Pr between the intermediate position Pm and the root 50.
(118) Since a centrifugal force acts on the cooling medium in the cooling passage 66 formed inside the airfoil portion 42 of the rotor blade 26 upon operation of the gas turbine 1, a pressure distribution may occur in which a pressure increases on the side of the tip 48 of the airfoil portion 42 in the cooling passage 66. In this regard, as the rotor blade 26 (turbine blade 40) according to the above-described embodiment, by making the opening densities of the cooling holes 70 lower at the position on the side of the tip 48 than at the position on the side of the root 50 of the airfoil portion 42, it is possible to decrease a variation in the supply flow rate of the cooling medium via the cooling holes 70 in the blade height direction even if the above-described pressure distribution occurs. Thus, it is possible to appropriately cool the trailing edge part 47 of the rotor blade 26 (turbine blade 40) in accordance with the pressure distribution of the cooling passage 66.
(119) In
(120) The opening density distribution of the cooling holes 70 in the blade height direction is not limited to that indicated by the graph of
(121) For example, the region in the blade height direction of the airfoil portion 42 may be divided into more than three regions, and opening densities of the cooling holes 70 in respective regions may change stepwise so as to satisfy the above-described relation.
(122) Alternatively, for example, in the region in the blade height direction of the airfoil portion 42, opening densities of the cooling holes 70 may continuously change in at least some regions. In this case, opening densities of the cooling holes 70 may be constant in some other regions in the blade height direction of the airfoil portion 42.
(123) Moreover, in some embodiments, for example, as indicated by the graph of
(124) In the embodiment according to the graph of
(125) That is, the opening density index d_mid of the cooling holes 70 in the center region Rm is set to the constant opening density index dm at the intermediate position Pm, the opening density index d_tip of the cooling holes 70 in the tip region Rtip is set to the constant opening density index dt (provided that dt<dm) at the position Pt between the intermediate position Pm and the tip 48, and the opening density index d_root of the cooling holes 70 in the root region Rroot is set to the constant opening density index dr (provided that dt<dr<dm) at the position Pr between the intermediate position Pm and the root 50.
(126) The temperature of the gas flowing through the combustion gas flow passage 28 where the rotor blades 26 (turbine blades 40) are arranged (see
(127) On the other hand, since the centrifugal force acts on the cooling medium in the cooling passage 66 formed inside the airfoil portion 42 of the rotor blade 26 upon operation of the gas turbine 1, a pressure distribution may occur in which a pressure increases on the side of the tip 48 of the airfoil portion 42 in the cooling passage 66. In this case, in order to appropriately cool the trailing edge part 47, it is desirable to maximize flow rate of the cooling medium via the cooling holes 70 in the center region in the blade height direction, and to decrease the variation in the supply flow rate of the cooling medium via the cooling holes between the region positioned on the side of the tip 48 and the region positioned on the side of the root 50 in the blade height direction.
(128) In this regard, as the rotor blade 26 (turbine blade 40) according to the above-described embodiment, by making the opening density index d_mid of the cooling holes 70 in the center region Rm larger than the opening density indexes d_tip, d_root of the cooling holes 70 in the tip region Rtip and the root region Rroot described above, it is possible to increase the supply flow rate of the cooling medium via the cooling holes 70 in the center region Rm where the temperature of the gas flowing through the combustion gas flow passage 28 is relatively high. Moreover, as the rotor blade 26 (turbine blade 40) according to the above-described embodiment, by making the opening density index d_tip of the cooling holes 70 in the tip region Rtip smaller than the opening density index d_root of the cooling holes 70 in the root region Rroot, it is possible to decrease the variation in the supply flow rate of the cooling medium via the cooling holes 70 between the tip region Rtip and the root region Rroot even if the above-described pressure distribution occurs. Thus, it is possible to appropriately cool the trailing edge part 47 of the rotor blade 26 (turbine blade 40) in accordance with the pressure distribution of the cooling passage 66.
(129) In
(130) The opening density distribution of the cooling holes 70 in the blade height direction is not limited to that indicated by the graph of
(131) For example, the region in the blade height direction in the airfoil portion 42 may be divided into more than three regions, and opening densities of the cooling holes 70 in respective regions may change stepwise so as to satisfy the above-described relation.
(132) Alternatively, for example, in the region in the blade height direction of the airfoil portion 42, opening densities of the cooling holes 70 may continuously change in at least some regions. In this case, opening densities of the cooling holes 70 may be constant in some other regions in the blade height direction of the airfoil portion 42.
(133) For example, in the embodiments according to the graphs of
(134) As an opening density index of the cooling holes 70 of the turbine blade 40 described above, for example, a ratio P/D of a pitch P of the cooling holes 70 in the blade height direction (see
(135) Alternatively, as the above-described opening density index, a ratio S/P of a wet-edge length S of an opening end 72 of the cooling hole 70 to the surface of the airfoil portion (see
(136) Alternatively, as the above-described opening density index, the number of cooling holes 70 per unit area (or a per unit length) on the surface of the airfoil portion 42 in the trailing edge part 47 of the airfoil portion 42 may be adopted.
(137) The cooling holes 70 formed in the trailing edge part 47 of the airfoil portion 42 of the turbine blade 40 may have the following feature.
(138) In some embodiments, the cooling holes 70 may obliquely be formed with respect to a plane orthogonal to the blade height direction.
(139) By thus obliquely forming the cooling holes 70 with respect to the plane directly running in the blade height direction, it is possible to elongate the cooling holes 70 as compared with a case in which the cooling holes 70 are formed in parallel to the plane orthogonal to the blade height direction. Thus, it is possible to effectively cool the trailing edge part of the turbine blade 40.
(140) In some embodiments, an angle A between an extending direction of the cooling hole 70 and the plane orthogonal to the blade height direction (see
(141) In some embodiments, the cooling holes 70 may be formed in parallel to each other.
(142) By thus forming the plurality of cooling holes 70 in parallel to each other, it is possible to form more cooling holes 70 in the trailing edge part 47 of the airfoil portion 42 than in a case in which the plurality of cooling holes 70 are not in parallel to each other. Thus, it is possible to effectively cool the trailing edge part 47 of the turbine blade 40.
(143) Next, the relationship between the last path 60e and the opening densities of the cooling holes 70 in the trailing edge part 47 will be described below. In general, on a blade inner surface of the serpentine flow passage 60, a turbulator 90 is provided in order to promote heat transfer with the cooling medium.
(144) As shown in
(145) However, in the last path 60e, the passage width H of the last path 60e is narrower than those of the other paths 60a to 60d other than the last path 60e. Thus, it may be difficult to select the turbulator height e corresponding to the appropriate ratio (e/H) of the height e of the turbulators 90 to the passage width H of the cooling passage 66 where the aforementioned appropriate heat transfer is obtained. That is, in the case of the last path 60e, as compared with the other paths 60a to 60d, the height e of the turbulators 90 may become too low in order to maintain the appropriate ratio (e/H) of the height e of the turbulators 90 to the passage width H, making it difficult to process the turbulators 90. In particular, since the passage width H is narrower on the side of the tip 48 than on the side of the root 50, it may be difficult to select the appropriate height e of the turbulators 90.
(146) Moreover, the cooling medium flowing into the last path 60e of the serpentine flow passage 60 is heated from the inner wall surfaces 68 of the airfoil portion 42 in the process of flowing down the respective paths 60a to 60d upstream from the last path 60e and is supplied to the last path 60e. Therefore, the metal temperature of the last path 60e is easily increased and is easily increased particularly in the vicinity of the side of the tip 48 of the last path 60e. Accordingly, a method of preventing the metal temperature of the last path 60e from exceeding the service temperature limit is adopted. For example, a passage structure may be selected in which the passage width H is gradually narrowed from the intermediate position in the blade height direction toward the outlet opening 64 at the tip 48 of the last path 60e, a passage cross-sectional area is decreased, and the flow velocity of the cooling medium is increased. It is possible to decrease the passage cross-sectional area of the last path 60e toward the outlet opening 64, to increase the flow velocity of the cooling medium, to promote heat transfer with the last path 60e, and to suppress the metal temperature of the last path 60e to not more than the service limit temperature. If such a structure is applied, the passage width H in the vicinity of the tip 48 of the last path 60e tends to decrease.
(147) Thus, the turbulators 90 may be selected, which has the relatively high height e relative to the appropriate height e of the turbulators 90 with respect to the passage width H in a range where a pressure loss of a cooling fluid flowing through the last path 60e is allowed. That is, the same constant height e may be selected without changing the height e of the turbulators 90 from the root 50 to the tip 48 although the turbulators 90 formed in the last path 60e have the lower height e than the turbulators 90 of the other paths 60a to 60d other than the last path 60e. As a result, the ratio (e/H) of the height e of the turbulators 90 to the passage width H of the last path 60e is higher than the ratio (e/H) of the height e to the passage width H applied to each of the other paths 60a to 60d. By thus selecting the turbulators 90 having the relatively higher height e than an appropriate value in the last path 60e, occurrence of turbulence of the cooling medium in the last path 60e is promoted, and heat transfer with the cooling medium in the last path 60e is further promoted as compared with the other paths 60a to 60d. As a result, the metal temperature of the last path 60e is suppressed to not more than the service temperature limit.
(148) On the other hand, if heat transfer in the last path 60e is promoted as described above, the temperature of the cooling medium flowing through the last path 60e is further increased while the metal temperature of the last path 60e is decreased. The fact that the cooling medium with a temperature increase is supplied to the cooling holes 70 arranged in the trailing edge part 47 may influence the opening density distribution of the trailing edge part 47. That is, cooling of the last path 60e is enhanced, and occurrence of a heat stress or the like is improved by decreasing the passage width H in the last path 60e toward the side of the tip 48, making the height e of the turbulators 90 in the last path 60e relatively higher than that in the other paths 60a to 60d, or the like. On the other hand, regarding the temperature increase of the cooling medium supplied to the trailing edge part 47, the opening densities of the cooling holes 70 in the trailing edge part 47 from the intermediate position in the blade height direction to the outlet opening 64 at the tip 48 of the last path 60e are increased to absorb the temperature increase of the inflow cooling medium and to suppress an increase in the metal temperature of the trailing edge part 47, making it possible to appropriately cool the trailing edge part 47 including the last path 60e.
(149) Embodiments of the present invention were described above, but the present invention is not limited thereto, and also includes an embodiment obtained by modifying the above-described embodiment and an embodiment obtained by combining these embodiments as appropriate.
(150) Further, in the present specification, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(151) For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(152) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(153) As used herein, the expressions “comprising”, “containing” or “having” one constitutional element is not an exclusive expression that excludes the presence of other constitutional elements.
REFERENCE SIGNS LIST
(154) 1 Gas turbine 2 Compressor 4 Combustor 6 Turbine 8 Rotor 10 Compressor casing 12 Air inlet 16 Stator vane 18 Rotor blade 20 Casing 22 Turbine casing 24 Stator vane 26 Rotor blade 28 Combustion gas flow passage 30 Exhaust chamber 40 Turbine blade 42 Airfoil portion 44 Leading edge 46 Trailing edge 47 Trailing edge part 48 Tip 49 Trailing-edge end surface 50 Root 52 Outer end 54 Inner end 56 pressure surface 58 Suction surface 60 Serpentine flow passage 60a to 60e Path 60e Last path 62 Inlet opening 64 Outlet opening 66 Cooling passage 68 Inner wall surface 70 Cooling hole 72 Opening end 80 Platform 82 Blade root portion 84 Inner flow passage 86 Inner shroud 88 Outer shroud 90 Turbulator Pm Intermediate position Pcm Intermediate position of center region Pum Intermediate position of upstream region Pdm Intermediate position of downstream region Ptm Intermediate position of tip region Prm Intermediate position of root region Rtip Tip region Rm Center region Rroot Root region Rup Upstream region Rdown Downstream region